1997 Nissan Maxima Logo
Posted on Jul 17, 2009
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I am getting p0400 and p 0402 codes. checked the egr valve works fine. checked egr solenoid for resistance and it is fine. no lines are clogged. the code comes back. i am only getting 4 volts to the egr control solenoid instead of 12.6 or something? when i feel the diaphragm of the egr valve it moves a little bit when i rev the car. dont know what elese could be wrong. it idles rough sometimes and it jerks sometimes, like hesitates on high speed sometimes. it stalls out on idle sometimes too. it is a 98 maxima 5 spd. any help is appreciated. thank you

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Vincent G

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  • Nissan Master 2,363 Answers
  • Posted on Dec 19, 2009
Vincent G
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Check the EGR air passage tube again.

You may miss some on the first pass.

====


Check for

vacuum leaks on intake manifold,

the air tube between the air filter.

intake manifold vacuum hose.

===
clean throttle plate with Berryman carburator cleaner

SEE sample picture HERE
===

Also remove carbon built up behind the EGR valve and the EGR passage tube.

===

Vacuum leak WILL offset the intended 14.7 to 1 air fuel ratio.

More un-metered air (leaks) will lean out the fuel mixture.

Use small amount of Berryman carb clearer at potential air leak area will help you identify trouble spot.

At idle,just spray and listen for the RPM surge.

The in-rush of carb clearer will increase the RPM on the motor.

Record the problem spot(s) and address it later.

===

EGR carbon built up require 2+ hours to clean from start to finish.

You will need a new EGR base gasket before your start.

Locate and remove the EGR valve after the vehicle is cool down.

Carefully record the connector and vacuum line (for older vehicle) location by drawing an easily to follow diagram.

Remove the EGR valve.

Inspect the location of the carbon built-up inside the valve and the EGR passage tube.

SOAK these areas with WD-40 spary.

You will need a small screwdriver,cloth hanger and lot of newspaper and time to get this cleaning done right.

RE-SOAK the carbon and let it sit for over-night will also help.

One the last round,pass a shop vacuum of the EGR valve and the passage pipe.

Install the new EGR gasket and connectors.

Allow the vehicle to warm up outdoor to burn up any remaining WD-40.


Take it for a test drive.


Please rate my answer if it's useful to you.


Cheers,

Mustgo

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  • Posted on Jul 20, 2009
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Thanks Jay for your interest.
I had one question though, am i supposed to get 4 volts at the egr control solenoid on ignition. is there any otheer way to check the control solenoid? I dont want to replace it and the problem come back again. and is the egr tube the thick tube with a big bolt attached to the egr valve? if yes i checked that and there was no clog. I really appreciate your help.
ps the problem is worse now and it stalls almost at evey traffic light. :(  

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James DeBow

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  • Expert 63 Answers
  • Posted on Jul 17, 2009
James DeBow
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Hello and thank you for using Fixya!

I know you say there is nothing clogged. How ever, it's very common to get a Egr code P0400 when the egr tube is clogged. Remove just the Egr tube, the one with the egr temp sensor. Remove the EGR temp sensor and remove any carbon build up in the pipe. Then make sure the passeges in the intake are clear also.

If you have any more questions on this, please feel free to ask. Thanks Jay!

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I have a 2000 Impala LS 3.8 with a recurring P0401 insufficient egr flow code.

If you have replaced the EGR valve multiple times and followed the GM trouble chart, but the P0401 insufficient EGR flow code continues to recur on your 2000 Impala LS 3.8, there are a few other things you can check:
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  2. Check the EGR solenoid: Make sure that the EGR solenoid is functioning properly. You can use a multimeter to test the solenoid's resistance and check for proper voltage and ground signals.
  3. Check the vacuum supply: Make sure that there is adequate vacuum supply to the EGR valve. A vacuum leak or restriction in the vacuum line can cause insufficient EGR flow.
  4. Check the catalytic converter: A clogged or damaged catalytic converter can also cause insufficient EGR flow. You can test the converter's efficiency using a digital thermometer.
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Egr codes po401

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Replaced egr valve and cleaned ports, giving same code.

When you say you cleaned the ports which ports did you clean.? These engines are very sensitive and do build up lots of carbon on the small egr vacuum ports. The focus here is usually the vacuum port inside the intake manifold that is behind the throttle body. Take the throttle body off and look inside you will see usually a big deposit of carbon where the port is to be. That needs cleaned. You also need to check the vacuum line that runs from the intake manifold over to the right strut tower. This goes to your boost sensor solenoid. Make sure that that line has good engine vacuum. If it does not clean that port as well. If that line is clogged I have seen the carbon get so bad that it clogs the boost sensor solenoid and the vacuum line after the solenoid. All of these ports need cleaned not just one.
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EGR solenoid valve harness is open or shorted
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Have 1999 Mercury Sable and failed emissions for P0401 code, I replaced the EGR Valve and had the code reset, service engine light came on again Approx 15 miles later. Took it to Auto Zone and they gave...

I am not surprized. The chances that replacing an EGR valve will fix a code P0401 on ANY Ford vehicle is about 1/2 of 1 percent. You most likely either have clogged up EGR ports in your intake manifold, or you have a defective Delta Pressure Feedback EGR (DPFE) sensor.

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I just replaced the egr valve in my 1997 dodge caravan 2 days ago. The service engine light came back on, and I got the same p0401 code. What should I look for now?

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P400 code on a 2000 mitsubishi diamante

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The exhaust gas recirculation (EGR) valve is vacuum controlled valve that regulates the amount of exhaust gases that re-enter the cylinders. The powertrain control module (PCM) determines how much based on engine load, temp, and other conditions. If the PCM detects that the amount of exhaust gases entering the cylinder were insufficient or non-existent, this code is set.

Symptoms: No symptoms will likely be noticed by the driver other than the MIL (malfunction indicator lamp). However, non visible symptoms will be increased combustion temperature and increased Nox emissions.

Causes: A code P0400 may mean that one or more of the following has happened:
Plugged EGR passage which restricts the flow of exhaust gasses
Faulty EGR solenoid
Faulty EGR solenoid wiring/harness
Vacuum lines damaged/disconnected to the EGR valve solenoid or to the EGR valve
Faulty EGR valve

Possible Solutions: Since EGR valve designs are different, no one test will suffice:
Using a scan tool, operate the EGR valve with the engine running. If the engine stumbles, the problem was likely intermittent wiring problem or intermittent blockage problem
If engine doesn't stumble, operate the EGR valve manually, if possible. If engine doesn't stumble and die, the ports are likely plugged. Removal of valve and cleaning of all ports will be required
Checking of solenoid can only usually be done with a scan tool, because most solenoids operate with a duty cycle of voltage, rather than constant voltage
Check all vacuum lines, hoses, etc for any damage
Visually inspect the solenoid harness and the solenoid for damage
Replace EGR valve

Hope this helps.
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I have a code P0401. What is this and how can I fix it?

P0401 - Exhaust Gas Recirculation Flow Insufficient Detected

Possible causes - Harness or connectors (EGR volume control valve circuit is open or shorted.)
- EGR volume control valve stuck closed
- EGR volume control solenoid valve
- Dead (Weak) battery
- EGR passage clogged
- Exhaust gas leaks Possible solution - Clean EGR Valve
- Repair EGR harness or connector
- Replaced EGR volume control solenoid valve
- Replaced EGR volume control valve
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Egr valve cleaning

Usually the EGR valve problems show the fault code P0400 - Exhaust Gas Recirculation Flow Malfunction

What does that mean?
The exhaust gas recirculation (EGR) valve is vacuum controlled valve that regulates the amount of exhaust gases that re-enter the cylinders. The powertrain control module (PCM) determines how much based on engine load, temp, and other conditions. If the PCM detects that the amount of exhaust gases entering the cylinder were insufficient or non-existent, this code is set.


Symptoms
No symptoms will likely be noticed by the driver other than the MIL (malfunction indicator lamp). However, non visible symptoms will be increased combustion temperature and increased Nox emissions.


Causes
A code P0400 may mean that one or more of the following has happened:
* Plugged EGR passage which restricts the flow of exhaust gasses
* Faulty EGR solenoid
* Faulty EGR solenoid wiring/harness
* Vacuum lines damaged/disconnected to the EGR valve solenoid or to the EGR valve
* Faulty EGR valve


Possible Solutions
Since EGR valve designs are different, no one test will suffice:
* Using a scan tool, operate the EGR valve with the engine running. If the engine stumbles, the problem was likely intermittent wiring problem or intermittent blockage problem
* If engine doesn't stumble, operate the EGR valve manually, if possible. If engine doesn't stumble and die, the ports are likely plugged. Removal of valve and cleaning of all ports will be required
* Checking of solenoid can only usually be done with a scan tool, because most solenoids operate with a duty cycle of voltage, rather than constant voltage
* Check all vacuum lines, hoses, etc for any damage
* Visually inspect the solenoid harness and the solenoid for damage
* Replace EGR valve


FOr price about this part, check this links:
- cpwstore.carpartswholesale
- autopartswarehouse

Hope this helped (remember comment and rated this).
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