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David Hudson Posted on Mar 19, 2016
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'How to' video on 2004 dodge intrepid rack and pinion bushing replacement or whole rack

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clark

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  • Dodge Master 1,288 Answers
  • Posted on Mar 19, 2016
clark
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5 Related Answers

Anonymous

  • 1263 Answers
  • Posted on Sep 03, 2008

SOURCE: my 96 Dodge intrepid needs

well that depends on a number of things. can you ndescribe what led you to believe that you though you needed motor mounts and carriage bushings? it would help a great deal if you could elaberate so i can give you the best solution.

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Anonymous

  • 61 Answers
  • Posted on Apr 22, 2009

SOURCE: replace spark plugs 2004 dodge intrepid

__________________
Changing Spark Plugs

First off, on this model you don't have plug wires, you have coil packs with a boot and coil connected to the pack. The boot slides on the tops of the spark plug. The good thing about this is that you don't have to mark each wire to its location.

So to replace the plugs you need to disconnect the electrical connector to the coil pack and then unbolt the two bolts that mount the pack down, then remove the pack.

Next with a ratchet, an extension and a special spark plug socket, which has an insulator inside to protect the porcelain from getting cracked, remove the spark plugs.

Next step is to replace the plug, usually I slide off the boot from the coil pack and then remove the coil from inside the boot and slide the boot over the spark plug and start to thread the plug back in. Using this method allows to you feel if you are threading the plug in right. Then with a torque wrench you would torque the spark plug to the specs for the type of engine you have.

3.2/3.5L Engine (20 ft-lbs)
2.7L Engine (13 ft-lbs)

Next reinstall the coil pack with the two mounting bolts, it is only necessary to hand tigthen the two bolts. Then plug back in the electrical connector and continue this process on the next 5 spark plugs.

__________________
Changing Dome Light

To remove the map light bulbs you need to first remove the overhead console.

To do this you need to remove the screw at the front of the overhead console (which is more towards the front windshield).

Next you need to pry down on the rear of the overhead console and then disconnect the electrical connectors.

Then, with the overhead console pulled down, pull of the map light bulbholders and replace the bulbs.

Installation is the reverse of the removal process.

Anonymous

  • 106 Answers
  • Posted on Jun 05, 2009

SOURCE: changing a 96 dodge intrepid rack bushing on crossmember

If you are talking about the inner tie rod bushings, the small round ones that go inside the tie rod, there is a metal plate with 2 holes that goes onto it and a fastener lock plate. The factory bushings can be hell to install. I recommend getting the Moog replacement kit which easily install and last longer in the hot oily environment they are in. Note: The fasteners are finely threaded and MUST me torqued properly and then locked with the new lock plate in the kit.

Anonymous

  • 1392 Answers
  • Posted on Jul 22, 2009

SOURCE: tie rod

No. Go to Napa, get the bushing repair kit. Turn the steering wheel all the way to the right. Remove the air inlet tube. Should be 2 7/8" bolts retaining the inner tie rod ends. Loosen both. Remove one at a time, replace bushing with kit. Use some synthetic brake grease on the bushings. I recommend Napa sylglide. Replace the bolt, but do not tighten all the way. Do the other the same way. Tightnen both bolts, reinstall the air inlet tube, get vehicle aligned.

Anonymous

  • 594 Answers
  • Posted on Jun 19, 2010

SOURCE: how to chnge control arm

Here are the instruction on how to replace your control arm bushing. please not that there is a special tool needed that you will need to get from you auto parts retailer. you can usually rent these tools.

    1. Turn the control arm over in the arbor press, then position the arm so that it is supported by the receiver tool MB-990799 as shown.
  1. Position the new bushing into the control arm so it is square with the bushing hole. Position the installer tool MB-6644-1 or equivalent on top of the bushing, with the bushing setting in the recessed area of the installer tool. Press the bushing into the control arm.
  2. Press the control arm bushing into the control arm until the installer tool squarely bottoms against the surface of the control arm. When the installer tool squarely bottoms on the control arm, the bushing is installed in the arm in the correct position.
  3. Install the tension strut into the strut bushing in the control arm. Position the tension strut in the control arm with the word FRONT stamped in the tension strut positioned away from the control arm. With an open end wrench on the flat of the tension strut to stop the tension strut from turning. Tighten the NEW tension strut-to-control arm retaining nut to 110 ft. lbs. (150 Nm).
  4. Install the lower control arm and tension strut back onto the vehicle. Refer to the Lower Control Arm procedure earlier in this section.


Control Arm-to-Tension Strut Bushing
To replace the control arm tension strut bushing, the control arm and tension strut assembly must be removed. The removal of the bushing requires the use of an arbor press.
  1. Thoroughly lubricate the replacement tension strut bushing, control arm and installer tool 6644-3 or equivalent with a silicone lubricant.
  2. By hand, install the tension strut bushing into the large end of the installer tool. Press the bushing into the installer tool as far as it will go by hand.
  3. Position the control arm in the arbor press so that the tension strut hole in the control arm is centered on the receiver tool MB-990799 or equivalent. Position the installer tool with the previously installed bushing, inside of the tension strut bushing hole in the control arm. Position the installer tool on top of the tension strut bushing. Using the arbor press, press the tension strut bushing into the control arm. As the bushing is being pressed into the arm, a pop will be heard. When the pop is heard, the installer tool will slightly move up off the control arm. At this time remove the control arm assembly from the press and pull the tool MB-6644-3 off of the tension strut bushing in the control arm.


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What is torque settings on 2004 intrepid rack and pinion center bolts at inside mounting where rubber bushings are held at inside location ... opposite end of outside tie rods arms

This is torque spec for different bolt sizes. Hopefully the bolt size will get you in the ball park. Starting with 1/4 inch bolt, those are ft lbs. Note the bolt size--grade-- and thread. My database doesn't have that spec. I'll keep looking.
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do u mean the 2 bushing at either end of the r/p unit or the 2 bushing in the center on the r/p unit that have 2 bars connected to to them
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I have a 96 intrepid with a quarter revolution to the right of play before i can make a right turn.i believe the steering coupler is out.can this be repaired effectively, or should the rack and pinion be...

hi you should replace the whole rack and pinion, as if any other part has damage, this will end up damaging the new parts and you will be back to stage one, i do not think it would be cost affective as well as the parts will possibly cost just as much as a new rack, also you would have labour charges to..hope this helps
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Im trying to replace the rack in pinion mount bushings, r they pressed in and does the whole unit have to be removed

2 bolts holds the bushings and tie rods in place. after the bolts and rods are removed you should be able to remove the bushings.
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How to install rack and pinion bushings on a 96 dodge intrepid

This is not a fun job. You may want to consider hiring a mechanic for this one.
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Bushings worn out where control arms connect to rack & pinion

Those are available from any parts store. Inner tie rod bushings.
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Tie rods

I did this on a 2002 Intrepid, and found that it wasn't too complicated. I replaced the bushings only, rather than the tie rod end. You can get bushing replacement kits where the bushing is in two pieces and doesn't have to be pressed in. Before starting, turn the steering all the way to the right, then remove the intake air ducting. The rack and pinion assembly should be easily accessible now. BE SURE AND REPLACE ONLY ONE TIE ROD BUSHING AT A TIME. If you take both bolts out at the same time, you may have a very hard time getting all the sleeves, etc. aligned in the steering unit so you can get the bolt back in the proper hole.
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