Question about 1992 Jaguar XJ6

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How do I remove the fuel tank from my x300? I have undone the two straps, wireing, and disconnected the fuel pipe but the tank is still quite rigid and does not want to move, can you help.

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You have to jack the car up and disconnect driveshaft from rearend,but be sure to mark the jurid(a rubber flex-coupling ring),shaft,andrear end in same exact position for reinstalling,butright above there are two gas lines that connect to theback of the tank you have to remove the two retainer clips thentwist fuel lines off then tank will come out hope that helps you.

Posted on Sep 07, 2009

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After removing all connections and wiring from the tank and the sending unit and depressurize fuel system and drain the fuel tank and most importantly TO DISCONNECT THE BATTERY this is what you have to do :
1- Make sure to mark the wires for the sending unit so that you do not have a problem connecting in the correct place. 2- Remove bolts securing spare wheel mounting bracket and remove bracket. 3- Remove tank upper insulation pad. 4- Disconnect fuel pump harness from evaporative loss flange connection 5- Release harness attached to tank retaining straps and reposition harness downward. 6- Disconnect vapor pipe assembly from underbody pipe. 7- Push back collars on quickfit connectors and remove vapor pipe and over-pressure pipe from evaporative loss flange port. 8- Remove bolts securing tank retaining straps. 9- reposition straps upwards for access. 10- Remove strap holding filler housing solenoid block connector to harness and disconnect connector. 11- Disconnect drain tube from aperture seal (small pipe beside big one) 12- Open filler cap and remove filler neck garter spring. 13- Remove filler housing bolts. 14- Displace filler housing from body opening 15- Remove fuel tank. 16- Remove hose from evaporative loss flange and filler neck , ( Bend weld tag upwards to release hose). 17- Remove evaporative loss flange lock ring. 18- Lift flange from tank enough to disconnect fuel pump harness. 19- Remove flange and seal. 20- Inside tank , loosen hose clamps and remove fuel hoses from fuel pump module. 21- Remove fuel pump module and mounting rubber , note position of mounting rubber lugs. 22- Loosen hose clamps and remove two fuel hoses inside tank. 23- Remove tank sending unit. 24- Remove magnetic drain plug and make sure that you clean it well.
That is it your tank is out , and make sure that you mark every thing that you disconnected to install back in its proper place.
If you need any more help please let me know

Posted on Aug 14, 2009

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How do I remove the gas tank out of a 2006 Ford 500 no one knows


SECTION 310-01: Fuel Tank and Lines 2006 Freestyle/Five Hundred/Montego Workshop Manual REMOVAL AND INSTALLATION

All vehicles
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 .
  1. Release the fuel system pressure. For additional information, refer to Section 310-00 .
  1. Drain the fuel tank. For additional information, refer to Section 310-00 .
All wheel drive vehicles
  1. Remove the rear driveshaft. For additional information, refer to Section 205-00 .
All vehicles
  1. Remove the muffler. For additional information, refer to Section 309-00 .
  1. Disconnect the fuel vapor control tube assembly valve-to-fuel vapor tube quick connect coupling. For additional information, refer to Section 310-00 .
  1. Disconnect the fuel supply tube-to-fuel filter quick connect coupling. For additional information, refer to Section 310-00 .
  1. Disconnect the fuel vapor tube-to-fuel vapor control tube assembly valve quick connect coupling. For additional information, refer to Section 310-00 .
  1. Disconnect the fuel tank wiring harness electrical connector at the rear of the fuel tank.
  1. Release the clamp and remove the fuel tank filler hose from the fuel tank.
  1. Place a suitable lifting device under the fuel tank.
  1. Remove the 2 front fuel tank strap bolts.
    • To install, tighten to 35 Nm (26 lb-ft).
  1. NOTE: Do not bend the fuel tank straps.
    Loosen the 2 rear fuel tank strap bolts and position the 2 fuel tank straps aside.
  1. Lower the fuel tank enough to move forward, clear of the fuel straps then complete the lowering procedure.
  1. To install, reverse the removal procedure.

Procedure revision date: 08/19/2009


May 03, 2016 | Ford Cars & Trucks

2 Answers

How do I remove a fuel tank from a 2004 Buick Rendezvous


First of all, there is a recall for gas tank replacement for your vehicle. The dealer will replace it free. The link will get you to the document in PDF form
Redirect Notice
It looks like there is a bracket on one end of the tank hidden by a heat shield
0601244b03-002.jpg
FUEL SUPPLY SYSTEM Fits Buick Rendezvous

Feb 08, 2015 | 2004 Buick Rendezvous

1 Answer

What is the best way to change the fuel pump?


Hi, welcome to FixYa.com my name is Shawn and I will be answering your question.

  1. Relieve the fuel system pressure. Refer to the procedure in this section.
  1. Disconnect the battery ground cable (14301) .
  1. Drain the fuel from the fuel tank (9002) . Refer to the procedure in this section.

    Fuel Tank and Related Components
  1. Raise and support the vehicle.
  1. Remove the two pins from the fuel tank front protector.
  1. Remove the three fuel tank front protector bolts and remove the fuel tank front protector.
  1. Disconnect the evaporative emission hose (9E325) from the evaporative emission valve (9B593) .
  1. NOTE: Label the fuel return line and fuel supply line to ease installation.
    Loosen the fuel return hose clamp and slide it away from the fuel return hose connection.
  1. NOTE: Use a rag to prevent fuel from spilling while disconnecting the fuel lines.
    Disconnect the fuel return hose at the fuel tank .
  1. Loosen the fuel supply hose clamp and slide it away from the fuel supply hose connection.
  1. Disconnect the fuel supply hose at the fuel tank .
  1. Disconnect the fuel pump and bracket electrical connector.
  1. Loosen the hose clamp from the fuel tank to filler pipe hose (9047) and slide the hose clamp toward the fuel tank .
  1. Separate the fuel tank to filler pipe hose from the fuel tank filler pipe (9034) .
  1. Place a jack under the fuel tank to support it when the fuel tank support straps are removed.
  1. Remove the two fuel tank support strap bolts and allow the fuel tank support straps to hang down.
  1. Remove the spring clips from the fuel tank support strap hinges.
  1. Remove the fuel tank support strap hinges and remove the fuel tank support straps.
  1. NOTE: An assistant may be necessary to remove the fuel tank .
    Lower the fuel tank from the vehicle.


I hope my assistance helped you and resolved your concern, if you need further assistance please ask.

Aug 08, 2011 | 1995 Mercury Villager

3 Answers

Do i have to drop the tank to replace feul pump on 1998 ford thunder bird


Yes, the pump is inside the tank. Good luck!
Removal & Installation
  1. Disconnect the negative battery cable and relieve the fuel system pressure.
  2. Siphon or pump as much fuel as possible out through the fuel filler pipe.

NOTE

All vehicles have reservoirs inside the fuel tank to maintain fuel near the fuel pickup during cornering and under low fuel operating conditions. These reservoirs could block siphon tubes or hoses from reaching the bottom of the fuel tank. Repeated attempts using different hose orientations can overcome this obstacle.


  1. Raise and safely support the vehicle.
  2. Remove the exhaust pipe and exhaust shield, if equipped. Disconnect the fuel fill and vent hoses connecting the filler pipe to the tank. Disconnect one end of the vapor crossover hose at the rear over the driveshaft.
  3. If equipped with a metal retainer that fastens the filler pipe to the fuel tank, remove the screw attaching the retainer to the fuel tank flange.
  4. Disconnect the fuel lines and the electrical connector to the fuel tank sending unit. On some vehicles, these are inaccessible on top of the tank. In these cases they must be disconnected with the tank partially removed.
  5. Place a safety support under the fuel tank and remove the bolts from the fuel tank straps. Allow the straps to swing out of the way. Be careful not to deform the fuel tank.
  6. Partially remove the tank and disconnect the fuel lines and electrical connector from the sending unit, if required.
  7. Remove the tank from the vehicle.

To install:

  1. Raise the fuel tank into position in the vehicle. Connect the fuel lines and sending unit electrical connector if it is necessary to connect them before the tank is in the final installed position.
  2. Lubricate the fuel filler pipe with water base tire mounting lubricant and install the tank onto the filler pipe, then bring the tank into final position. Be careful not to deform the tank.
  3. Bring the fuel tank straps around the tank and start the retaining nut or bolt. Align the tank with the straps. If equipped, make sure the fuel tank shields are installed with the straps and are positioned correctly on the tank. Align the tank with the driveshaft.
  4. Check the hoses and wiring mounted on the tank top to make sure they are correctly routed and will not be pinched between the tank and body. Make sure the fuel vent hose is positioned above the vent retainer and not contacting the driveshaft.
  5. Tighten the fuel tank strap retaining nuts or bolts to 22-30 ft. lbs. (29-41 Nm).
  6. If not already connected, connect the fuel hoses and lines which were disconnected. Make sure the fuel supply, fuel return, if present, and vapor vent connections are made correctly. If not already connected, connect the sending unit electrical connector.
  7. Install the exhaust pipe shield, if equipped, and exhaust pipe.
  8. Lower the vehicle. Replace the fuel that was drained from the tank. Check all connections for leaks.

Sep 15, 2010 | 1998 Ford Thunderbird

1 Answer

How to Change a Fuel Pump on an 2005 Envoy XLT? Must drop the tank? Does it have access under the rear seat?


Usually there is no access under the rear seat for safety reasons.prev.gif next.gif Fuel Tank Removal & Installation 2002-2004 To Remove:
  1. Relieve the pressure in the fuel system.
  2. Lift the vehicle.
  3. Remove the frame brace from the frame.
  4. Remove the fuel tank shield from the fuel tank.
  5. Drain the fuel from the tank into an approved container.
  6. Loosen the fuel hose clamp and disconnect the hose from the fuel tank.
  7. Disconnect the evaporative emission (EVAP) vent valve and fuel tank pressure sensor connectors. Evaporative emission cansister pipes removal and installation gm-05-00-1546.gif

  8. Disconnect the evaporative emission (EVAP) vapor and vent valve pipes from the evaporative emission (EVAP) canister.
  9. Disconnect the fuel return and feed pipes from the fuel tank.
  10. To avoid system contamination, cap the evaporative emission (EVAP) and fuel pipes.
  11. Use a jack to support the fuel tank. Fuel tank removal and installation gm-05-00-1547.gif

  12. Detach the fuel tank straps from the frame.
  13. Lower the fuel tank.
  14. Disconnect the fuel sender connector.
  15. Remove the fuel tank from the vehicle.
To Install:
  1. Place the fuel tank under the vehicle.
  2. Connect the fuel sender connector.
  3. Attach the fuel tank straps to the frame. Torque the bolts to 24 ft-lb (32 Nm).
  4. Remove the caps from the evaporative emission (EVAP) and fuel pipes.
  5. Connect the evaporative emission (EVAP) vapor and vent valve pipes to the evaporative emission (EVAP) canister.
  6. Connect the evaporative emission (EVAP) vent valve and fuel tank pressure sensor connectors.
  7. Connect the fuel hose to the fuel tank. Torque the clamp to 22 in-lb (2.5 Nm).
  8. Connect the fuel return and feed pipes to the fuel tank.
  9. Lower the vehicle.
  10. Refill the fuel tank.
  11. Turn on the ignition for 2 seconds, with the engine off, and then turn off the ignition. After 10 seconds, turn the ignition back on with the engine off.
  12. Lift the vehicle.
  13. Check for leaks in the fuel lines.
  14. Install the fuel tank shield onto the fuel tank.
  15. Install the frame brace onto the frame.
  16. Lower the vehicle.
2005-2007 To Remove:
  1. Relieve the pressure in the fuel system.
  2. Lift the vehicle.
  3. Remove the frame brace from the frame.
  4. Remove the fuel tank shield from the fuel tank.
  5. Drain the fuel from the tank into an approved container. Evaporative emission cansister pipes removal and installation gm-05-00-1544.gif

  6. Disconnect the evaporative emission (EVAP) canister fresh air, solenoid, and purge pipes from the evaporative emission (EVAP) canister.
  7. Disconnect the fuel filler pipe recirculation hose from the fuel tank.
  8. Loosen the fuel fill pipe clamp and disconnect the pipe from the fuel tank.
  9. Disconnect the fuel feed and evaporative emission (EVAP) pipes from the fuel tank.
  10. To avoid system contamination, cap the pipes.
  11. Use a jack to support the fuel tank. Fuel tank removal and installation gm-05-00-1545.gif

  12. Detach the fuel tank straps from the frame.
  13. Lower the fuel tank.
  14. Disconnect the evaporative emission (EVAP) vent valve, fuel tank pressure sensor, and fuel sender connectors.
  15. Remove the fuel tank from the vehicle.
To Install:
  1. Place the fuel tank under the vehicle.
  2. Connect the evaporative emission (EVAP) vent valve, fuel tank pressure sensor, and fuel sender connectors.
  3. Lift the fuel tank.
  4. Attach the fuel tank straps to the frame. Torque the screws to 24 ft-lb (32 Nm).
  5. Remove the caps from the pipes.
  6. Connect the fuel feed and evaporative emission (EVAP) pipes to the fuel tank.
  7. Connect the fuel fill pipe to the fuel tank. Torque the clamp to 22 in-lb (2.5 Nm).
  8. Connect the fuel filler pipe recirculation hose to the fuel tank.
  9. Connect the evaporative emission (EVAP) canister fresh air, solenoid, and purge pipes to the evaporative emission (EVAP) canister.
  10. Lower the vehicle.
  11. Refill the fuel tank.
  12. Turn on the ignition for 2 seconds, with the engine off, and then turn off the ignition. After 10 seconds, turn the ignition back on with the engine off.
  13. Lift the vehicle.
  14. Check for leaks in the fuel lines.
  15. Install the fuel tank shield onto the fuel tank.
  16. Install the frame brace onto the frame.
  17. Lower the vehicle.

Jul 11, 2010 | 2005 GMC Envoy Xl

1 Answer

How do i remove gas tank


NOTE Always maintain cleanliness when servicing fuel system components.
  1. Relieve the fuel system fuel pressure.
  2. Drain the fuel tank.
  3. Raise the vehicle.
  4. Disconnect the fuel tank wiring harness connector at the body pass through.
  5. For 3.4L engines, disconnect the quick-connect fitting at the inlet side of the in-pipe fuel filter.
  6. For 3.4L engines, disconnect the quick-connect fitting on the fuel return pipe, near the fuel filter.
  7. Disconnect the fuel tank evaporative emission (EVAP) pipe quick-connect fitting near the fuel filter.
  8. Remove the fuel feed, the fuel return, and the EVAP lines from the fuel pipe retainer.
  9. Remove the retaining nut for the EVAP canister bracket.
  10. Loosen the fuel tank filler pipe hose clamp.
  11. Disconnect the fuel tank filler pipe from the fuel tank.
  12. For 3.5L engines, disconnect the EVAP vent pipe near the fill pipe hose.
    NOTE Do not bend the fuel tank straps. Bending the fuel tank straps may damage the straps.
  13. With the aid of an assistant, support the fuel tank and remove the fuel tank strap attaching bolts.
  14. Remove the fuel tank from the vehicle and place the fuel tank in a suitable work area.
  15. If the fuel tank is not being replaced, go to the Installation Procedure.
  16. Disconnect the fuel tank wiring harness from the fuel sender assembly.
  17. Remove the fuel sender shield from the fuel tank.
  18. Disconnect the fuel feed and return pipe quick-connect fittings at the fuel sender.
  19. Disconnect the EVAP vapor pipe assembly from the fuel sender.
  20. Remove the fuel and/or EVAP pipe assembly from the fuel tank.
  21. Remove the fuel sender assembly.
  22. Remove the EVAP vent solenoid valve.
  23. Remove the EVAP canister.

To install:
  1. Install the EVAP canister.
  2. Install the EVAP vent solenoid valve.
  3. Install the fuel sender assembly.
  4. Install the fuel and/or EVAP pipe assembly.
  5. Connect the EVAP vapor pipe to the fuel sender assembly.
  6. Connect the fuel feed and fuel return pipes at the fuel sender.
    NOTE Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  7. Install the fuel sender shield to the fuel tank and tighten the shield nuts to 53 inch lbs. (6 Nm).
  8. Connect the fuel tank wiring harness to the fuel sender assembly.
  9. With the aid of an assistant, position and support the fuel tank.
    NOTE Do not bend the fuel tank straps. Bending the fuel tank straps may damage the straps.
  10. Install the fuel tank retaining strap attaching bolts and tighten the fuel tank retaining strap bolts to 35 ft. lbs. (47 Nm).
  11. Install the EVAP canister retaining nut and tighten the retaining nut to 53 inch lbs. (6 Nm).
  12. Connect the fuel tank filler pipe to the fuel tank and tighten the fuel tank filler pipe hose clamp to 22 inch lbs. (2.5 Nm).
  13. Connect the fuel feed pipe quick-connect fitting at the inlet side of the fuel filter.
  14. Connect the fuel return pipe quick-connect fitting near the fuel filter.
  15. Connect the fuel tank EVAP pipe quick-connect fitting near the fuel filter.
  16. Connect the fuel tank wiring harness connector at the body pass-through.
  17. Lower the vehicle.
  18. Add fuel and reinstall the fuel tank filler pipe cap.
  19. Connect the negative battery cable.
  20. Inspect for fuel leaks with the following procedure:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
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Apr 15, 2010 | 2001 Pontiac Aztek

1 Answer

Replace fuel pump


Removal & Installation
  1. Disconnect the negative battery cable and relieve the fuel system pressure.
  2. Siphon or pump as much fuel as possible out through the fuel filler pipe.
Fuel injected vehicles have reservoirs inside the fuel tank to maintain fuel near the fuel pick-up during cornering or low-fuel operation. These reservoirs could block siphon hoses or tubes from reaching the bottom of the fuel tank. Repeated attempts, using different hose orientations, can overcome this obstacle.
  1. Raise and safely support the vehicle.
  2. If equipped, remove the skid plate attaching bolts, then lower the plate and remove it.
On Explorer/Mountaineer models, the front fuel tank strap is bolted to the skid plate and will be disconnected when the plate is removed.
  1. Disconnect the fuel fill and vent hoses connecting the filler pipe to the tank.
  2. On vehicles equipped with a metal retainer fastening the filler pipe to the fuel tank, remove the screw holding the retainer to the fuel tank flange.
  3. Disengage the fuel lines and the electrical connections to the fuel tank sending unit/fuel pump assembly. On some vehicles, these are inaccessible on top of the tank. In this case, they must be disconnected when the tank is partially lowered.
  4. Place a safety support (such as a floor jack) under the fuel tank and remove the bolts from the fuel tank straps. Allow the straps to swing out of the way. Be careful not to deform the fuel tank.
On Ranger vehicles, the rear fuel tank strap has two connections which must be unbolted.
  1. Lower the tank a few inches, then detach the fuel lines and electrical connection from the sending unit/fuel pump assembly, if required.
  2. Remove the tank from the vehicle.
3d0bd4b.gif
To install:
  1. Before installation, it would be wise to perform the following:
    1. Double-check the tightness of the sending unit/fuel pump locking ring. If it is already loose, now would be a good time to remove it and check the condition of the gasket underneath.
    2. Ensure that all metal shields are reinstalled in their original positions and that the fasteners are secure.
    3. Be sure that the fuel vapor valve is completely installed on top of the fuel tank.
    4. Make all necessary fuel line or wiring connections which will be inaccessible after the fuel tank is installed.
  2. Raise the fuel tank into position in the vehicle. If necessary, attach the fuel lines and sending unit electrical connector before the tank is in its final position.
  3. Lubricate the fuel filler pipe with a water-based lubricant. Install the tank onto the filler pipe, then bring the tank into final position. Be careful not to deform the tank.
  4. Position the tank straps around the tank and start the retaining nut or bolt. Align the tank with the straps. If equipped, be sure the fuel tank shields are installed with the straps and are positioned correctly.
  5. Check the hoses and wiring on top of the tank. Make sure they are correctly routed and will not be pinched between the tank and body.
  6. Tighten the fuel tank strap retaining nuts or bolts to 20-5 ft. lbs. (3-41 Nm).
  7. If not already attached, connect the fuel hoses and lines. Make sure the fuel supply, fuel return (if present) and the vapor vent attachments are made properly. If not already attached, connect the sending unit.
  8. If removed, install the fuel tank skid plate.
  9. Lower the vehicle.
  10. Fill the tank with fuel and check all connections for leaks.

Oct 26, 2009 | 1997 Ford Ranger SuperCab

3 Answers

Fuel pump removal 96 nissan quest


Replace Fuel Pump for 1997 Nissan Quest

(1) If the fuel tank has more than one third full, you need to get the gasoline out. If it has one third or less full, you can leave it in the tank. However be very careful around the working area. Make sure you have read fire precautions in a general repair book. Take the fuel pump fuse out from the fuse box near the battery. Run starter for a few seconds. This will remove the fuel pressure in the gas lines. Disconnect battery at negative terminal. Jack up the rear of the van.

(2) Remove the fuel tank protector.
19add47.jpg

(3) Disconnect fuel pipes at the front end of the fuel tank. Use short pencils and extra rubber hoses to block disconnected pipes and hoses.
59aa089.jpg There are two pipes connected to the gasoline filler at the side of the van. Disconnect only the smaller one. The larger one is flex enough for the tank to be lowered.

(4) Disconnect the electrical from this connector. Jack the rear end of the fuel tank with a car jack and a piece of 2x4. Put the wood between the jack point and the tank. Then unbolt the two bolts showing in the picture.
128654f.jpg
(5) Lower the jack after the bolts are removed. The rear end of the tank should be lowered.
667f695.jpg

de57889.jpg

(6) Disconnect fuel lines on top of the fuel pump. Reconnect each short hose back to different pipes as shown in picture to block the pipes.
585888a.jpg
(7) Loose the six mounting bolts on the fuel pump assembly. The bolts should be loosen a little at a time in multiple turns. Also detach the electrical wire holders. After all bolts are removed, carefully take the assembly out of the tank.
dceea20.jpg

(8) Remove the fuel pump from the assembly as shown in picture. Then unplug the electrical wires. Note that two connectors are in different sizes, so that you will not be able to reconnect to a wrong terminal.
1310aad.jpg
(9) Put the new pump and new filter in. Reconnect the electrical wires. If necessary use a pair of pliers to make the connectors tighter. Make sure they are not loose. Reconnect gas inlet to the pressure regulator.
08db176.jpg
(10) Use a new O ring, put back the assembly to the fuel tank. Make sure the float of the fuel level senser is free, and the assembly is at the right orientation (as shown in picture). Screw back the 6 bolts after making sure the O ring is in right place. The bolts should be tightened in turns. Do not over tighten them. Then reconnect the fuel lines and make sure every fastener is tight. Put the electrical wire into holders.
90c2053.jpg
(11) Jack up the tank and put the two mounting bolt in. (see picture in step 4). Make sure they are tightened with specific torque. Reconnect the electrical connector.

(12) Reconnect two fuel lines at the front side of the tank. Refer to the picture in step 2. Reconnect the hose to the gasoline filler. Before you have a try start, double check if all fuel lines are securely connected and tightened.

(13) Start the engine. You need to crank more than a normal start because the lines were empty. The pressure is built up in some time.

(14) If engine starts ok, turn it off. Then check under the van if there is any leakage. If everything is fine put back the tank protector. (picture in step 2).

Mar 09, 2009 | 1996 Nissan Quest

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