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Alan Rudrick Posted on Aug 21, 2015

EGR Valve and vacuum lines

V-10 8.0 liter engine....looking for vacuum lines diagram

5 Related Answers

Anonymous

  • 7 Answers
  • Posted on Jan 05, 2009

SOURCE: where is the location of the egr valve on the 4.7 liter engine

ha ha thats a fun one.. look on the drivers side of engine next to the firewall, behind the throttle body.

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Ronnie Wilson

  • 1596 Answers
  • Posted on Feb 05, 2009

SOURCE: 2005 Dodge 1500 code p0404 EGR valve.

The electronic EGR valve and solenoid assembly is attached to the rear of the left cylinder head ,

  1. Remove electrical connector (5) at top of EGR valve solenoid.
  2. Remove tube mounting bolt (1) at intake manifold.
  1. Remove two bolts (4) connecting EGR tube (1) to valve assembly.
  2. Remove gasket located between EGR tube flange and EGR valve assembly.
  3. Remove two EGR valve mounting bolts (5).
  4. Separate valve assembly (3) from engine.
  5. Remove and discard metal gasket located between cylinder head and valve assembly.
INSTALLATION
  1. Clean area at rear of left cylinder head where it joins base of EGR valve.
  2. Clean EGR tube where it joins EGR valve.
  3. Position new gasket between EGR valve and cylinder head.
  4. Position EGR valve to cylinder head. Install and tighten two bolts (5). Refer to Torque Specifications.
  5. Position new gasket between EGR tube flange and EGR valve assembly.
  6. Position EGR tube (1) to side of EGR valve and into intake manifold.
    1. Install EGR tube flange bolt (1) at intake manifold. Tighten bolt. Refer to Torque Specifications.
    2. Connect electrical connector (5) to top of EGR valve solenoid (2).Do a final tightening of two EGR tube bolts (4). Refer to Torque Specifications

c17hydro

Greg Bernett

  • 2993 Answers
  • Posted on Mar 14, 2009

SOURCE: Location of EGR Valve

Found the info!!

This Dodge EGR valve is a certain kind of device that is mounted right on your intake manifold which controls the amount of exhaust gasses back into your engine.
On a 2005 Dakota with 4.7 liter engine (non-HO), the EGR valve is located near the intake manifold on the driver's side right up against the firewall. It's hard to spot as it sits lower than the intake manifold. To change it, remove the electrical connector. There's a red tab that needs to be pushed to one side and then you have to squeeze down on a tab to get it free. Using a 13 mm socket, remove the bolt that you can see. I had to use a 3 inch wobble extention and then a 8 inch extension with a deep well socket to reach it with my 3/8 inch ratchet. There's a second bolt that you can't see between the EGR valve and the firewall. With a little trial and error and a lot more luck, you can reach the hidden bolt with the 3 inch wobble extension and a 13 mm deep well socket. Attach the ratchet after the socket is on and remove. This one isn't easy and if there's any Dodge engineers reading this one, a couple of extra inches of clearance between the valve and the firewall wouldn't have killed you no matter what the cost accountants said. With both bolts removed, you should be able to pull out the metal pipe that connects the manifold to the EGR valve out of the manifold (Pull to the right) and then you can lift the valve out. For assembly, the metal pipe connecting the intake manifold the EGR valve has to be removed and reinstalled on the new valve. It's held on with 2 5/16th" bolts. You should put the rear bolt on tight, but leave the front bold loose for the reinstall as some adjustment is necessary to get it put back together and the rear is a pain to tighten when installed. Line up the bolts that attach the valve and get the rear 13 mm bolt (The one you couldn't see on disassembly) started. Do not start the other 13 mm bolt as you'll need to pivot the valve and pipe to the left in order to reinsert the pipe into the intake manifold. Once the pipe is in the intake manifold. Start the other 13 mm bolt and tighten both 13 mm bolts and then the 5/16" bolts holding the pipe onto the valve. Reinstall the electrical connection. Please don't forget to rate!!!!

Anonymous

  • 1 Answer
  • Posted on Mar 28, 2009

SOURCE: diagram of vacuum lines

59a5fb6.jpg
I think this is what you are looking for.

c17hydro

Greg Bernett

  • 2993 Answers
  • Posted on May 12, 2010

SOURCE: vacume line routing

You didn't post your enigine size so please choose the appropriate one:


6dc7b0b.gif
3.0L engine



ec84b2e.gif
3.3L and 3.8L engines

Also, I have the more detailed diagram for the vacuum routing but it is a pdf. file. We can't post pdf. files here. If you post your email address I can it mail it to you at no charge.

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0helpful
1answer

Where is the egr valve on a citizen c5

  • First you want to open up the hood of your car
  • Find the engine diagram sticker on the inside of the open hood and identify the mechanism that is labeled "EGR Solenoid" on the sticker.
  • Find the "vacuum line" on the sticker diagram and identify its color. This is the line that runs from the EGR solenoid to the EGR valve.
  • Locate the vacuum line inside the engine compartment of the vehicle toward the front of the driver's side. The vacuum line will be the same color on the vehicle as it is on the diagram.
  • Follow the vacuum line from the front of the vehicle where it connects to the EGR solenoid through the conduit that carries it to the EGR valve at the rear of the engine compartment. The easiest way is to track the uniquely colored vacuum line along the path between its two connection points. The vacuum line connects to the EGR valve, which is the disk-shaped object located at the rear of the engine compartment
    on the driver's side.
0helpful
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Need vacuum hose diagram 89 Ranger 2.3 liter fuel injected I have 6 points on hub need egr line need map sensor line. Does it split to at map sensor.Have air recirc valve pass side.fuel press vac good

The fuel pressure regulator and the MAP sensor need to have there own lines. Everything else can be spliced together. Put the check valve to the recirculation valve.
0helpful
1answer

I NEED TO REMOVE THE EGR VALVE

The Exhaust Gas Recirculation valve does just what the name implies: it diverts some exhau st gases back into the intake system at low engine speeds. This lowers combustion temperature to reduce NOx levels. It also reduces throttle response and bottom-end power.
Disabling the EGR valve is easy. Locate the valve and the EGR vacuum modulator valve (two gold-colored metal stampings, usually at the rear of the engine). The EGR valve has steel lines leading to it from the exhaust manifold. The EGR vacuum modulator has two vacuum lines between it and the intake manifold and a third vacuum (soft) line between the modulator and the EGR valve itself.
EGR Vacuum Modulator
EGR valve (arrow) is shown adjacent tosimilar EGR vacuum modulator valve. EGR valve is connected to exhaust manifold with steel lines. Modulator has vacuum lines only.
Disconnect the vacuum line between the valve and modulator and place any solid object of appropriate size (dowel, etc.) in the line, then reconnect the line. Or you can get a EGR block off plate
0helpful
1answer

Need vacuum diagram for EGR valve on 351 Windsor engine

The diagram is under the hood on the Federal Emission Label
1helpful
1answer

Got a 2001 Ford Taurus with 128K miles, engine was rebuilt 10 months ago, for the last 4 months it has been chugging or hesitating when I'm stopped at a light, Autozone codes said egr pressure sensor,...

Sounds like the egr solenoid stuck..Not the valve..When you are sitting at idle,,you should be able to take off the vacum line and there should be no vacuum..,If there is back track that line and see if it goes to a solenoid..I bet the vacuum lines are crossed..One should have vacuum,,the other should go to the egr valve..If they are crossed on the egr solenoid,,then you end up with constant vacuum going to your egr valve..Until you figure it out leave the line off the egr valve and block the line..If you are constantly haveing the valve held open,,you killing sparkplugs and the catylitic converter
1helpful
2answers

Check engine soon light on. EGR code

Before you unpack the EGR you might be able to save the old one by cleaning it an then collect a refund. The purpose of the EGR is to supply a measure of exhaust gas to the intake mix so that the charge delivered to the engine is reduced in oxygen. This reduces the ignition temperature and prevent nitrous oxide formation in the exhaust. The EGR valve has two ports in it side by side. The one to the exhaust is gated by the valve and the other is connected to the intake. The valve is pulled open by a diaphragm acted on by a vacuum line from the intake manifold. The EGR valve is often monitored and regulated by differential pressure feedback exhaust DPFE sensor that lies upstream on the vacuum line leading to the EGR. If this DPFE fails it will report the same EGR light. Remove your EGR valve and plug the open EGR intake port on the manifold with a cloth and reconnect the vacuum line to the EGR valve. Start the car and now watch the action of the EGR valve. It should seen to open and close depending on engine demand. If it looks badly coked, spray it liberally with carb choke cleaner and wipe with a cloth until everything is polished metal. If the EGR looks good and is obviously working take a long look at the DPFE sensor; DPFE sensors have a reputation for failing many more times more often than the EGR valves they monitor.
22helpful
3answers

Location of EGR valve for 4.6 liter engine? how do you remove the EGR valve?

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EGR VALVE IS #2.

Please wait for second post to answer your second question....comes with a few pictures.
9helpful
1answer

EGR Valve needs cleaning or replacing

The link below is a diagram of the EGR valve. Looks like a mushroom with vacuum lines attached.

http://www.chiltonlibrary.com/content/images/8666/images/86664018.gif

Instructions:
  • Label and disconnect the hoses from the valve. Carefully loosen and remove the retaining bolts, remembering that they are probably heat-seized and rusty. Use penetrating oil freely.
  • Remove the valve and clean the gasket remains from both mating surfaces.
  • Inspect the valve for any sign of carbon deposits or other cause of binding or sticking. The valve must close and seal properly; the pintle area may be cleaned with solvent to remove soot and carbon.

  • I hope this answers your question. Best of luck.
    Greg
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