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James Spradley Posted on Jun 08, 2015
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What is a good method to troubleshoot a dead short in a wiring harness? Are there any devices that would fail and create an injector ground-out?

I have unplugged every sensor and device I seen as well as the coil with no change in ground-out.

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Robert Wood

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  • Posted on Jun 08, 2015
Robert Wood
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Could be a bad driver in the ECM/PCM. The driver for individual injectors can go bad and you will lose that one injector command.

  • James Spradley
    James Spradley Jun 09, 2015

    I have unplugged computer and still read a ground out. I have not ruled out the computer just yet though. I fear it was damaged during the short. I appreciate your time.

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jakcars

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  • Cars & Trucks Expert 304 Answers
  • Posted on Jun 08, 2015
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They make devices called short finders. Some are more expensive then others. You put special fuse in the system that keeps blowing the fuse, it makes and breaks connection. Then you use the short finder to direct you to the spot that current stops flowing. In that area the short to ground would be. I would get a wiring diagram to see exactly what circuits are feed from the circuit that keep blowing.

Testimonial: "Thanks. Ive been using a 30 amp circuit breaker in place of the fuse but it was too big, should have used a 20 amp. Burned up a new relay. You were helpful."

  • jakcars Jun 09, 2015

    Fuse #4, 30 amp yellow wire feeds the PCM relay. Remove relay and fuse should not blow. If it does then short is between fuse and the relay. If thats ok,then red wire out goes to PCM terminal 57&37.Also feeds a/c clutch cycling pressure switch on a/c accumulator, fuel pump relay, mass air flow sensor,canister purge solenoid,all injectors,(red wire)and 3-4 shift solenoid on the automatic transmission. Have to isolate it.

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Can all three injectors on one side go bad at the same time

Not usually. They use the same power source but are grounded at different times by the engine computer.
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It could be a short in the wiring-a bare wire touching metal, but sometimes an injector will go bad and short out blowing the fuse. Try unplugging all the injectors, then put new fuse in and turn key on. If fuse blows again, it must be a bad wire in the injector circuit. Each injector has a power wire and a ground wire, the power wire probably derives from the engine computer, and the ground wire definitely goes to the computer.
If the fuse didn't blow right away, try connecting one injector at a time (key on). If connecting one injector causes the fuse to blow-that is a shorted injector. It will have to be replaced.
If connecting all injectors did not blow the fuse, try the wiggle test on the wires, with key on. You may cause the fuse to blow by wiggling or moving a section of wire, and that is the likely source of the short. Separate the wires and examine them closely. Look for exposed wire, melted insulation, things like that. Look for where the wiring harnesses may chaff or rub against something, may be stretched or stressed. If you still can't find it, you may need to run continuity or resistance tests on each individual injector wire. For that you would need a multimeter, a good digital volt ohm meter (DVOM) at a reasonable price is a necessity for automotive work.
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I looked the Code up and it did not make sense because your engine does not have more than 6 cylinders. But it is an Injector grounding code. You can either borrow an injector wiring tester at a big parts store like Autozone or use a test light on each harness wire attached to the injector.

Do not ground the test wires to the block but use both wires in the harness because it is the harness that you want to test. If all the wires are dead, you will need to trace the ground wire.

Autozone.com has a free wiring diagram and fusebox layout for you by registering your vehicle at their site. It should help you find where the wires go to. It is possibly controlled by a Relay. Most people overlook the Relays because they think all the wires are Pos+ but there are a few Neg- wires that interact with the Relays and make them work.

You can just as easily have a Relay fail to connect either a power wire or a ground wire. So a bad Relay can break a circuit. There are many parts in the system, since you used a Scanner to get the Code 0212 you have localized the problem to the grounding circuit.

Check the connectors to the injector harness and you may have to do a continuity test to see if any wires are broken.
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