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When I removed the timing case the timing gears were removed also the camshaft and the injection pump got moved how do I retime it and get the gears back in time

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  • Cars & Trucks Master
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Buy a cheap shop manual for full instructions and photos. Get this wrong and you may cause major damage.

Posted on May 01, 2015

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Posted on Jan 02, 2017

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NEED DIAGRAM FOR LOCATIONS OF CRANKSHAFT PULLY,OIL SLINGER AND SPRING.FOR 1983 MAZDA 2.2L DIESEL


Here is the procedure:-


  1. Remove setscrew from side of cylinder block.


  2. Remove oil pipe attaching bolts.


  3. Remove oil pump and strainer.
TIMING GEAR COVER



  1. Remove timing gear cover to case attaching bolts.


  2. Remove timing gear cover and gasket.

CAMSHAFT, CRANKSHAFT, IDLER & INJECTION PUMP GEARS



  1. Remove oil slinger and washers from crankshaft snout.
Using puller set 49 0839 425C or equivalent, remove crankshaft timing gear, Fig. 3.


  1. Position a clean rag between camshaft and idler gears, then remove cam gear lock bolt and washers.


  2. Using puller set 49 0839 425C or equivalent, remove cam gear from camshaft, Fig. 3.


  3. Remove idler gear to spindle retaining nuts and washers, then remove idler gear and spindle assemblies.


  4. Remove injection pump drive gear.


  5. Remove timing gear case to cylinder block attaching bolts, then the timing case.



CAMSHAFT




  1. Remove tappets from cylinder block.


  2. Remove camshaft thrust plate to cylinder block retaining bolts and washers, then pull camshaft from block.



PISTON & CONNECTING ROD




  1. Remove connecting rod bearing cap retaining nuts and bolts, then separate bearing cap from connecting rod.


  2. Using the wooden handle end of a hammer, push the piston and connecting rod assembly outward until piston rings clear cylinder bore. Remove piston and connecting rod assembly through top of cylinder block.


  3. To separate piston from connecting rod, remove piston pin retaining clips, then press pin from piston using a suitable driver.



CRANKSHAFT




  1. Remove rear oil seal cap retaining bolts, then the cap and seal.


  2. Remove main bearing cap to cylinder block retaining bolts, then the main bearing caps and thrust washers.


  3. Lift crankshaft from cylinder block.

Mar 26, 2015 | Mazda Cars & Trucks

2 Answers

How do i rebuild a mitsubishi l300 fuel pump


Don't sound like a fuel pump,replace fuel filter and see if it fixes.

Jan 05, 2013 | Cars & Trucks

1 Answer

Timing marks trooper 1985 mod dlx turbo diesel


Refer to Figures 1,2,3,4 when performing 17-step timing procedure for 1981-1985 Diesel Engines.

Fig 1. Injection pump and camshaft alignment marks - Diesel engine.

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Fig 2. Removing the timing belt holder - Diesel engine.

archaeology_67.jpg

Fig 3. Injection pump alignment marks - Diesel engine.

archaeology_68.jpg

Fig 4. Tensioiner Pulley Bolt Sequence - Diesel engine.

archaeology_69.jpg

Procedure - Timing Belt replacement.

1. Disconnect the negative battery cable. Drain the cooling system.

CAUTION
When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.

2. Remove the timing belt cover. Remove the injection pump sprocket flange.

3. Using a prybar, remove the tension spring from the timing belt tensioner.

When removing the tension spring, avoid using excessive force for the spring may become distorted.

4. Remove the tensioner pulley bolt and the pulley.

5. Remove the timing belt and discard it.

To install:

6. Rotate the crankshaft to bring the No. 1 piston to TDC of the compression stroke.

7. Align the timing marks on the injection pump sprocket with the camshaft sprocket; the marks must be facing each other.

8. Using a new timing belt, install it in the following sequence: crankshaft sprocket, camshaft sprocket and the injection pump sprocket; the slack must be between the injection pump and camshaft sprockets.

9. Install the tension center and the tension pulley so the end of the tension center is fitted against both pins on the timing pulley housing.

10. Hand tighten the nut so the tension pulley can be rotated freely.

11. Install the tension spring and semi-tighten the pulley nut to 22-36 ft. lbs. (30-48 Nm).

12. Rotate the crankshaft 2 full turns clockwise to seat the belt and further turn the crankshaft 90° beyond TDC to settle the injection pump.

13. Loosen the tension pulley nut to take up the timing belt slack. Tighten the tension pulley nut to 79-94 ft. lbs. (108-128 Nm).

14. Install the injection pump sprocket flange; the hole in the outer circumference of the flange should be aligned with the triangular timing mark on the injection pump sprocket.

15. Rotate the crankshaft 2 full turns clockwise to bring the No. 1 piston to TDC of the compression stroke. Make sure the triangular timing mark on the timing sprocket is aligned with the hole in the flange, then, measure the timing belt tension; it should be 33-55 lbs.

16. Install the timing belt cover.

17. Connect the negative battery cable.

Jul 04, 2011 | 1995 Isuzu Trooper

1 Answer

I recently removed both my cams on my engine, but the front exhaust cam has a gear like sprocket on the right side of the cam, that the positioning sensor reads. my problem is that i accidently moved that...


hi, normally the camshafts have a timing GROOVE at the back. if you select a suitable length of flat bar and place into the GROOVE. you will also need to TIME UP the CRANKSHAFT and INJECTION PUMP. these can MOVE and DAMAGE WILL OCCUR.

the camshafts are marked IN and EX

p.s. you did not give a YEAR or PETROL / DIESEL or TYPE. gerry

Sep 11, 2010 | Ford Contour Cars & Trucks

1 Answer

Where are the timing marks and how do u time a 1998 Pontiac Sunfire gt? I was told there are two 14mm holes for the two upper gears and a mark for the lowers. I had a hard time getting them to line up but...


hi, all newish cars have places for locking the engine, camshaft, injection pump. the camshaft groove is under the roker cover at the back (this is a flat bar and go's across the two camshafts). the injection pump locking pin normally pushes in the injection pump spocket, the front timming cover will need to be removed. the crankshaft locking pin normally locks-up No. 1 piston there is a bolt that must be removed.this is best done with the spark plugs OUT. ALL THESE LOCKING PINS AND BARS MUST BE REMOVED AND REPLACE THE BOLT FOR No,1 PISTON. method to install locking pin on No. 1 piston bolt locking pin and turn engine BY HAND ONLY BECAUSE YOU WILL DAMAGE CRANKSHAFT AND DO NOT FORSE it any more. once the No. 1 piston is locked check the camshaft and place the BAR. next is the injection pump push the locking pin into the sprocket. remember to REMOVE ALL LOCKING PINS AND BAR AND REPLACE BOLT FOR No. 1. p. s. you can put your own marks but is NOT RECOMENDED. i hope this is useful gerry

Sep 08, 2010 | 1998 Pontiac Sunfire

1 Answer

How do i retime diesel pump after belt snapped


YOU HAVE TO RETIME BY REMOVE AIR CLEANER.REMOVE CYLINDER HEAD COVER.AND TIMING BELT COVER.TURN THE ENGINE TO TDC OF THE NUMBER 1 CYLINDER HEAD.YOU NEED TO INSERT A SETTING BAR INTO THE SLOT ON THE REAR OF THE CAMSHAFT.VW TOOL 2065A OR EQUIVALENT TO HOLD CAMSHAFT IN PLACE.WHEN YOU RETIME THE INJECTION PUMP YOU HAVE A PIN ALIGNMENT SLOT ON THE SPROCKET HUB IT SHOULD BE AT 12 OCLOCK POSITION.YOU HAVE TO INSERT LOCK PIN TO HOLD SPROCKET IN PLACE.WHEN YOU INSTALL THE TIMING BELT.YOU HAVE TO PRIME THE INJECTION PUMP.BY HOOKING A HAND HELD VACUUM PUMP TO THE RETURN LINE FITTING AND DRAW FUEL INTO THE INJECTION PUMP TO KEEP FROM DAMAGING PUMP IF PUMP IS DRY.THIS WILL GET VAN GOING BUT THE DEALERSHIP STILL HAS TO RETIME TO INJECTION PUMP USING A SCANNER.IF VAN DONT CRANK BROKEN BELT COULD HAVE DAMAGED THE VALVES AND PISTON.

May 05, 2010 | 2001 Volkswagen Eurovan

1 Answer

When you change the water pump on a 90 corola 4-door sedan are there alignment marks to get the cams back "in-time" or is there a trick to it?


If you removed the timing belt to fit the new water pump then you have to reset the timing on camshafts/and bottom pully and ... the bottom pully has a mark on gear and casing and the KEYWAY should be dead straight up. and the camshafts have timing marks on the gears and casing behind the cover..
Have fun

Oct 07, 2009 | 1990 Toyota Corolla

1 Answer

How to install timing belt on 1998 vw beetle


Instructions
Things You'll Need: · Set of quarter-inch drive sockets Quarter-inch drive ratchet Set of half-inch drive sockets Half-inch drive air gun Set of metric wrenches Special tools for holding camshaft timing #2065-A and injection pump #2064

Step 1

Remove the accessory drive belts and the accessory drive belt tensioner. Remove the upper timing belt cover and the valve cover. Turn the crankshaft clockwise until the No.1 cylinder is atop, dead center, with the flywheel timing marks aligned.

Step 2

Install the special tool setting bar (#2065-A) on the rear of the camshaft. If it does not fit, turn the crankshaft once more and line up the timing marks again in the hole of the transmission housing.

Step 3

Insert locking pin #2064 into the injection pump to hold it in position. Remove the crankshaft pulley bolts, the crankshaft pulley and the lower timing belt cover. Loosen the tensioner pulley nut and allow the tensioner to move away from the belt. Loosely tighten the nut to hold the tensioner out of the way. Remove the top guide pulley and the timing belt.

Step 4

Make sure that the timing mark on the flywheel is lined up and that the camshaft setting bar and injection locking pin are in place. Loosen the camshaft bolt a half turn and tap the sprocket with a soft mallet to loosen it off its taper. The sprocket should move freely. Install the top guide pulley and torque to 18 foot pounds of torque.

Step 5

Install the new timing belt, starting on the right side and working counterclockwise. Keep the tension on the right nontensioned side. Loosen the tensioner pulley nut. Using the two-pin wrench, turn the tensioner pulley clockwise until the notch and raised mark are aligned. Torque the tensioner pulley nut to 15 foot pounds of torque. Make sure the flywheel timing mark is still aligned.

Step 6

Torque the camshaft bolt to 33 foot pounds of torque. Remove the locking pin from the injection pump and remove the camshaft setting bar. Turn the crankshaft two turns and check the alignment on the flywheel. Make sure that the setting bar can be inserted easily and that the injection pump locking pin can be inserted. Install all components in reverse order of removal and torque the crankshaft bolt to 18 foot pounds of torque.

My Recommendation - Pay an authorized VW mechanic $500 to replace the timing belt water pump an tensioner, and sleep better knowing that the job was done right. Just too many places for a novice car mechanic to screw up. jQuery('.article ol .image').each(function(i,e){ var $this = jQuery(this); $this.find('img').error(function(){ jQuery(this).remove(); $this.remove(); }); });

Oct 06, 2009 | 1998 Volkswagen Beetle

2 Answers

NO FUEL COMMING OUT INJ. PUMP


This is the result of a clogged fuel filter. replace this component ASAP. check the strainer for faults as well. its located o the fuel pump assembly.

May 21, 2009 | 1993 Ford F350

1 Answer

Timing chain


If it has not broken or jumped timing you simply remove the valve cover and timing chain tennsioner. Then cut a link out of the old chain on top of the cam gear, then you attach the new chain with the supplied master link and slowly rotate the engine until the old chain has run out and the new chain is in it's place. It's best to have a helper to rotate so you can hold the chain against the cam gear. Once this is done recheck the can timing and do not let the chain slip or you will have to pull the injection pump and retime it. Even if you do it's easier than removing the front cover! Good luck!

Dec 21, 2008 | 1986 Mercedes-Benz 300

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