Question about 2009 Saturn Aura

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How to remove camshaft - 2009 Saturn Aura

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  • Saturn Master
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This is a lot of work. You need a manual for this job. Not so much to tear it down, but putting it back together. You need specifications and timing marks. You have to remove everything off the front of the engine and the valve cover to remove the cam. Again, putting it back together is critical.

Posted on Apr 18, 2015

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Posted on Jan 02, 2017

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I require a circuit diagram how to set my polo vivo 1.4 16v timing chain


THESE ARE THE TOOLS U NEED TO HAVE AND PROCEDURE!!GOOD LUCK AND BEWARE THE TIMING..REPLACE BOTH CHAIN AND TENTIONER!!!!!!

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Special tools and workshop equipment required
t Dial gauge -VAS 6079-
t Puller -T10094 A-
t Dial gauge adapter -T10170-
t Camshaft clamp -T10171-
t Counterhold tool -T10172-
t Locking pin -T40011-
t Spark plug spanner -3122 B-
t Counterhold tool -3415-
t Torque wrench (5...50 Nm) -V.A.G 1331-
Procedure
- Remove valve timing housing > Chapter.
- To turn crankshaft, reinstall bearing bush, crankshaft pulley -2- and crankshaft bolt -3- and securely tighten crankshaft bolt (use counterhold 3415).
- Remove spark plug from No. 1 cylinder. Use puller -T10094 A- and spark plug wrench 3122 B.
- Screw dial gauge adapter -T10170- into spark plug hole to stop.
- Screw dial gauge -VAS 6079- and extension -T10170/1- in to stop and lock in position with lock nut -arrow-.
- Turn crankshaft in direction of engine rotation, to TDC No. 1 cylinder. Note position of small needle on dial gauge.
- Then turn crankshaft back 45° opposite direction of engine rotation.
- Press tensioning guide rail -1- in direction of arrow and lock piston with locking pin -T40011-.
- Mark direction of rotation of timing chain -3- using felt-tip marker.
- Remove bolts -2- and remove camshaft sprocket -1- with timing chain -3-. Counterhold using counterhold tool -T10172-.
- Renew bolts -2-. Tighten bolt -2- to 50 Nm (use counterhold -T10172-).
- Turn inlet and exhaust camshafts until camshaft clamp -T10171- can be pushed into holes in camshaft to stop.
Locking pins -arrows 1- must engage in holes -arrows 2-. Inscription "TOP"-arrow 3- must be readable from above.
Note
Camshafts must not be pushed axially whilst turning.
- Install a M6 bolt -arrow- hand-tight (do not tighten) to secure camshaft clamp -T10171-.
- Remove camshaft sprocket bolts. It is absolutely necessary to use counterhold tool -T10172- for this.
Note
Camshaft clamp -T10171- must not be used as a counterhold tool.
- Remove one camshaft sprocket.
- Place timing chain over camshaft sprockets, observing chain direction of rotation, and install camshaft sprocket again.
- Tighten camshaft bolts until camshaft sprockets can still just be turned on camshafts.
- Tension timing chain by removing locking pin -T40011-.
- Turn crankshaft in engine direction of rotation to TDC No. 1 cylinder. Permissible deviation from TDC No. 1 cylinder: ±0.01 mm.
Note
If crankshaft is turned more than 0.01 mm past TDC, then turn crankshaft back 45° against engine direction of rotation. Then turn crankshaft in direction of engine rotation to TDC No. 1 cylinder.
- Hold camshaft sprockets -1- and -4- in this position with counterhold -T10172- then tighten bolts -2- to 50 Nm.
Note
Crankshaft must not move and timing chain -3- must remain tensioned on both sides when tightening camshaft bolts.
- Remove camshaft clamp -T10171-.
- Turn crankshaft two rotations in direction of engine rotation to TDC No. 1 cylinder. Permissible deviation from TDC No. 1 cylinder: ±0.01 mm.
- Insert camshaft clamp -T10171- to stop in camshaft openings.
If camshaft clamp -T10171- cannot be fitted
- Repeat adjustment.
If camshaft clamp -T10171- can be fitted
- Remove camshaft clamp -T10171-, hold camshaft sprockets with counterhold tool -T10172- and tighten bolts -2- a 1/4 turn (90°) further with a rigid wrench.
Note
Camshaft sprockets must not move on camshaft whilst tightening.
- Turn crankshaft two rotations again, in engine direction of rotation, to TDC No. 1 cylinder. Permissible deviation from TDC No. 1 cylinder: ±0.01 mm.
- Insert camshaft clamp -T10171- to stop in camshaft openings.
If camshaft clamp -T10171- cannot be fitted
- Repeat adjustment.
Further assembly is basically the reverse of the dismantling procedure. In the process, note the following:
t Installing valve timing housing > Chapter.
t Installing poly V-belt > Chapter.
t Renew oil seals for camshaft sealing cover and oil them before fitting.

Mar 06, 2015 | 2010 Volkswagen Polo 1.4

1 Answer

On a 1985 f150 where would a camshaft sensor be


Check this procedure... REMOVALand& INSTALLATION

6-300
  1. Remove the grille, radiator, and timing cover.
  2. Remove the distributor, fuel pump, oil pan and oil pump.
  3. Align the timing marks. Unbolt the camshaft thrust plate, working through the holes in the camshaft gear.
  4. Loosen the rocker arms, remove the pushrods, take off the side cover and remove the valve lifters with a magnet.
  5. Remove the camshaft very carefully to prevent nicking the bearings.
  6. Oil the camshaft bearing journals and use Lubriplate or something similar on the lobes. Install the camshaft, gear, and thrust plate, aligning the gear marks. Tighten down the thrust plate. Make sure that the camshaft end-play is not excessive.
  7. The last item to be replaced is the distributor. The rotor should be at the firing position for no. 1 cylinder, with the timing gear marks aligned

V6 and V8 Including Diesel
Ford recommends removing the diesel engine for camshaft removal.
  1. Remove the intake manifold and valley pan, if so equipped.
  2. Remove the rocker covers, and either remove the rocker arm shafts or loosen the rockers on their pivots and remove the pushrods. The pushrods must be reinstalled in their original positions.
  3. Remove the valve lifters in sequence with a magnet. They must be replaced in their original positions.
  4. Remove the timing chain/gear cover and timing chain (timing gear on V8 diesel) and sprockets.
  5. In addition to the radiator and air conditioning condenser, if so equipped, it may be necessary to remove the front grille assembly and the hood lock assembly to gain the necessary clearance to slide the camshaft out of the front of the engine. On the V6-3.8L, remove the camshaft thrust button and spring. Remove the camshaft thrust plate attaching screws and carefully slide the camshaft out of its bearing bores. Use extra caution not to scratch the camshaft lobes.
Camshaft removal tools, Ford part no. T65L-6250-A and adaptor 14-0314 are needed to remove the diesel camshaft.
  1. Coat the camshaft with engine oil liberally before installing it. Slide the camshaft into the engine very carefully so as not to scratch the bearing bores with the camshaft lobes. Install the camshaft thrust plate and tighten the attaching screws to 9 - 12 ft. lbs. Measure the camshaft end-play. If the end-play is more than 0.009 inch; (0.228mm), replace the thrust plate. Assemble the remaining components in the reverse order of removal.
Hope this helps; also keep in mind that your feedback is important and I'll appreciate your time and consideration if you leave some testimonial comment about this answer.

Thank you for using Fixya, and have a nice day

Dec 19, 2011 | 1985 Ford F150

1 Answer

Replacement of timing belt on 2001 daiwoo legansa


This should give you a clue as to how to replace the timing belt on the camshaft pulleys.prev.gif next.gif Camshaft and Valve Lifters REMOVAL & INSTALLATION 1.6L Engine
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Relieve the fuel system pressure.
  3. Remove or disconnect the following:
    • Negative battery cable
    • Timing belt
    • Crankcase ventilation tube from the valve cover
    • Spark plug cover bolts and the cover
    • Camshaft Position (CMP) sensor connector
    • Spark plug wires from the plugs
    • Valve cover nuts, washers, cover and gasket
    NOTE: Be very careful not to nick or scratch the camshafts.
  4. Hold the flats of the intake camshaft in position using an open ended wrench and remove the camshaft gear bolt. Remove the gear.
  5. Hold the flats of the exhaust camshaft in position using an open ended wrench and remove the camshaft gear bolt. Remove the gear.
  6. Mark the camshaft cap locations so that they may be returned to their original positions.
  7. Remove the camshaft cap bolts in the sequence illustrated.
  8. Remove the caps and the camshafts. Fig. 1: Loosen the camshaft cap bolts in this sequence using several passes - 1.6L engine 9307zg85.gif
    To install:
  9. Lubricate the camshafts and caps with engine oil.
  10. Install the caps and the camshafts in their original positions.
  11. Tighten the camshaft cap bolts in the sequence illustrated to 12 ft. lbs. (16 Nm). Fig. 2: Tighten the camshaft cap bolts in the sequence illustrated using several passes - 1.6L engine 9307zg84.gif

  12. Measure the camshaft endplay on both camshafts. The endplay should be 0.003-0.009 in. (0.10-0.25mm).
  13. Install the intake camshaft gear. Hold the flats of the intake camshaft in position using an open ended wrench and tighten the camshaft gear bolt to 49 ft. lbs. (67 Nm).
  14. Install the exhaust camshaft gear. Hold the flats of the exhaust camshaft in position using an open ended wrench and tighten the camshaft gear bolt to 49 ft. lbs. (67 Nm).
  15. Apply a small amount of gasket sealer to the corners of the front camshaft caps and to the top of the rear valve cover-to-cylinder head seal.
  16. Install or connect the following:
    • Valve cover, washers and nuts. Tighten the nuts to 89 inch lbs. (10 Nm).
    • Spark plug wires to the plugs
    • Spark plug cover and bolts. Tighten the bolts to 27 inch lbs. (3 Nm).
    • CMP sensor connector
    • Crankcase ventilation tube to the valve cover
    • Timing belt
2.0L and 2.2L Engines
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Relieve the fuel system pressure.
  3. Remove or disconnect the following:
    • Negative battery cable
    • Timing belt
    • Crankcase ventilation tube from the valve cover
    • Spark plug cover bolts and the cover
    • Spark plug wires from the plugs
    • Camshaft Position (CMP) sensor connector
    • Valve cover nuts, washers, cover and gasket
    NOTE: Be very careful not to nick or scratch the camshafts.
  4. Hold the flats of the intake camshaft in position using an open ended wrench and remove the camshaft gear bolt. Remove the gear.
  5. Hold the flats of the exhaust camshaft in position using an open ended wrench and remove the camshaft gear bolt. Remove the gear.
  6. Mark the camshaft cap locations so that they may be returned to their original positions.
  7. Remove the camshaft cap bolts in several passes of one half turn each in the sequence illustrated.
  8. Remove the seal ring from the camshafts. NOTE: Make sure the camshafts detaches evenly from the bearing seats in the front guide bearing.
  9. Remove the caps and the camshafts. Fig. 3: Remove the camshaft cap bolts in several passes of one half turn each in the sequence illustrated - 2.0L and 2.2L engines 9307zg38.gif
    To install:
  10. Lubricate the camshafts and caps with engine oil.
  11. Install the caps and the camshafts in their original positions.
  12. Tighten the camshaft cap bolts in the sequence illustrated to 71 inch lbs. (8 Nm). Fig. 4: Tighten the camshaft cap bolts in the sequence illustrated using several passes - 2.0L and 2.2L engines 9307zg37.gif

  13. Measure the camshaft endplay on both camshafts. The endplay should be 0.0015-0.0056 in. (0.040-0.144mm).
  14. Install the intake camshaft gear. Hold the flats of the intake camshaft in position using an open ended wrench and tighten the camshaft gear bolt to 37 ft. lbs. (50 Nm), retighten the bolt an additional 60 degree turn and finally an additional 15 degree turn.
  15. Install the exhaust camshaft gear. Hold the flats of the exhaust camshaft in position using an open ended wrench and tighten the camshaft gear bolt to 37 ft. lbs. (50 Nm), retighten the bolt an additional 60 degree turn and finally an additional 15 degree turn.
  16. Install or connect the following:
    • Valve cover, washers and nuts. Tighten the nuts to 71 inch lbs. (8 Nm).
    • CMP sensor connector
    • Spark plug wires to the plugs
    • Spark plug cover and bolts. Tighten the bolts to 27 inch lbs. (3 Nm).
    • Crankcase ventilation tube to the valve cover
    • Timing belt
    • Negative battery cable

Feb 04, 2011 | 2001 Daewoo Leganza

1 Answer

I received a P0340 on my 1995 Nissan Altima. It says I need to replace the Camshaft sensor. The dealers say that my car does not have one in it and that it may be in the distributor itself. Is this true....


They may be right. I cannot find the part. here is what the manual says:


REMOVAL & INSTALLATION The camshaft position sensor is located inside the distributor. On some distributors, the camshaft position sensor is not serviceable (replacement parts may not be available separately). If the camshaft position sensor is serviceable, use the following procedure.

  1. Remove the distributor cap and wires.
  2. Remove the rotor.
  3. Remove the camshaft position sensor cap.
  4. Remove the camshaft position sensor mounting screws.
  5. Carefully remove the camshaft position sensor.

To install:
  1. Position the camshaft position sensor in the distributor and tighten the mounting screws securely.
  2. Install the camshaft position sensor cap.
  3. Install the rotor.
  4. Install the distributor cap and wires.

Sep 27, 2010 | 1995 Nissan Altima

1 Answer

Installing a timing belt


Timing Belt and Sprockets REMOVAL & INSTALLATION Fig. 1: If you plan on reusing the timing belt, make sure you note the direction of the rotation before removal 91053p69.jpg Fig. 2: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts 91053p10.jpg Fig. 3: Camshaft alignment using the special service tool 91053g61.gif Fig. 4: Insert the crankshaft damper bolt to turn the crankshaft and . . . 91053p64.jpg Fig. 5: . . . align the camshafts and the . . . 91053g64.gif Fig. 6: . . . crankshaft before removing the old belt 91053p66.jpg Fig. 7: Loosen the timing belt tensioner pulley bolt, slide the tensioner back and . . . 91053p67.jpg Fig. 8: . . . tighten the bolt to the farthest right hand side as possible to hold the release the tensioner pulley so that the belt can be removed 91053p68.jpg Fig. 9: . . . remove the belt starting from around the camshaft pulleys 91053p01.jpg Fig. 10: Installation of the tensioner spring and retaining bolt 91053g62.gif For information on timing belt recommended replacement interval, refer to Section 1. CAUTION
The 2.0L engine is an interference motor. Extending the replacement interval could lead to the belt breaking and severe and costly engine damage. Care must be taken if rotating the crankshaft or camshafts with the belt off, if resistance is felt, do not force them to turn.
  1. Disconnect the negative battery cable.
  2. Remove the timing belt covers as outlined in this Section.
  3. Remove the valve cover.
  4. Place Camshaft Alignment Timing Tool T94P-6256-CH or equivalent, into the slots of both camshafts at the rear of the cylinder head to lock the camshafts into position. NOTE: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts.
  5. Loosen the camshaft timing belt tensioner pulley retaining bolt and move the tensioner pulley to relieve the tension on the timing belt.
  6. Temporarily tighten the tensioner in this position. NOTE: If the timing belt is to be reused, mark the belt for the direction of rotation before removing to prevent premature wear or failure.
  7. Remove the timing belt.
  8. If required, remove the sprockets as follows:
    1. Hold the camshaft with an appropriate camshaft sprocket holding tool.
    2. Loosen and remove the camshaft sprocket retaining bolt.
    3. Remove the sprocket from the camshaft.
    4. Repeat the procedure for the 2nd camshaft sprocket.
    5. Remove the crankshaft sprocket.
  9. Slide the crankshaft sprocket onto the crankshaft aligning the key-way.
  10. Align the camshafts using the Camshaft Alignment Timing Tool T94P-6256-CH. NOTE: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts.
  11. Reinstall the sprockets onto the camshafts and loosely install the camshaft retaining bolts.
  12. Tighten the camshaft sprocket retaining bolts to 47–53 ft. lbs. (64–72 Nm) .
  13. Loosely install the crankshaft pulley to verify that the engine is at TDC. Realign the marks if they have moved.
  14. Verify that the camshafts are aligned. NOTE: It is recommended to purchase a tensioner spring and retaining bolt through the dealer parts to apply the proper tension for used or new belt installations. The spring is bolted to the tensioner assembly and becomes a part of the engine. Ignore this notice if the tensioner spring is already installed.
  15. Reinstall the retaining bolt (W700001-S309) into the hole provided in the cylinder block and place the tensioner spring (6L277) between the bolt and the camshaft timing belt tensioner pulley.
  16. Tighten the retainer bolt to 71–97 inch lbs. (8–11 Nm) .
  17. Remove the crankshaft pulley and install the timing belt onto the crankshaft sprocket, then onto the camshaft sprockets working in a counterclockwise direction.
  18. Tighten the camshaft sprocket retaining bolts to 47–53 ft. lbs. (64–72 Nm) .
  19. Be sure that the span of the camshaft timing belt between the crankshaft sprocket and the exhaust camshaft sprocket is not loose.
  20. Be sure that the camshaft timing belt is securely aligned on all sprockets.
  21. Reinstall the lower timing belt cover and tighten the retaining bolts to 53–71 inch lbs. (6–8 Nm) .
  22. Apply silicone sealer to the key-way of the crankshaft pulley and install. Tighten the retaining bolt to 81–89 ft. lbs. (110–120 Nm) .
  23. Inspect the timing mark on the crankshaft pulley to verify that the engine is still at TDC.
  24. Loosen the camshaft timing belt tensioner pulley retaining bolt and allow the tensioner spring attached to the pulley to draw the tensioner pulley against the camshaft timing belt.
  25. Remove the camshaft alignment timing tool from the camshafts at the rear of the engine.
  26. Turn the crankshaft two revolutions in a clockwise direction.
  27. Tighten the camshaft timing belt tensioner pulley retaining bolt to 26–30 ft. lbs. (35–40 Nm) .
  28. Recheck that the crankshaft timing mark is at TDC for the No. 1 piston, and that both camshafts are in alignment using the camshaft alignment timing tool. NOTE: A slight adjustment of the camshafts to allow the insertion of the camshaft alignment timing tool is permissible as long as the crankshaft stays at the TDC location.
  29. An appropriate camshaft sprocket holding tool can be used to move the camshaft sprocket (s) if a slight adjustment is required.
  30. If a camshaft is not properly aligned, perform the following procedure:
    1. Loosen the retaining bolt securing the sprocket to the camshaft while holding the camshaft sprocket from turning with the sprocket holding tool.
    2. Turn the camshaft until the camshaft alignment timing tool can be installed.
    3. Verify that the crankshaft timing mark is at TDC for the No. 1 cylinder.
    4. While holding the camshaft sprocket with the camshaft sprocket holding tool, tighten the retaining bolt to 47–53 ft. lbs. (64–72 Nm) .
    5. Remove the tool and rotate the crankshaft two revolutions (clockwise) .
    6. Verify that the camshafts are aligned and that the crankshaft is at TDC for the No. 1 cylinder.
  31. Install the valve cover.
  32. Install the timing belt covers.
  33. Connect the negative battery cable. prev.gif next.gif

Aug 17, 2010 | 2000 Mercury Mystique

1 Answer

I need to find the camshaft position sensor on my 2003 nissan murano


Camshaft Position Sensors are located on the cylinder head according to the following: Camshaft, Bearings & Lifters Removal & Installation To Remove:
  1. Remove the engine from the vehicle.
  2. Remove the front suspension member, transaxle and transfer case (if equipped) from the engine.
  3. Mount the engine in a suitable engine stand.
  4. Remove the timing chains and rear timing chain case.
  5. Remove the camshaft position sensors from the cylinder heads.
  6. Remove the intake valve timing control solenoid valves. NOTE: Mark the camshafts, camshaft brackets, and bolts so they are placed in the original locations during installation.
  7. Loosen the camshaft bracket bolts in several steps using the order shown.
  8. Remove the intake and exhaust camshaft brackets and the camshafts. Camshaft bracket bolt removal sequence nissan-03-35-4624.gif

  9. Remove the valve lifters and the secondary timing chain tensioner with stopper pin attached if necessary.
NOTE: Stopper pin was installed when the secondary timing chain was removed.
To Install:
NOTE: Clean sealant from front camshaft bracket, bolts and bolt holes.
  1. Turn the crankshaft until No.1 piston is at TDC on the compression stroke. The crankshaft key should line up with the right bank center line as shown. Crankshaft keyway position nissan-03-35-4625.gif

  2. If removed, install the secondary timing chain tensioners and valve lifters in their original positions. NOTE: The intake camshaft has a drill mark on the edge of the sprocket mounting flange.
  3. Position the camshafts on the cylinder heads with the dowel pins as shown. Camshaft dowel pin positions nissan-03-35-4626.gif

  4. Apply silicone sealant to the front (No. 1) camshaft bracket as shown. Apply silicone sealant to the front (No. 1) camshaft bracket nissan-03-35-4627.gif

    Camshaft bracket bolt installation sequence nissan-03-35-4628.gif

  5. Install and tighten the camshaft brackets using the following steps in the sequence shown;
    • Step 1 (bolts 7 - 10) : 1 ft-lb (2 Nm)
    • Step 2 (bolts 1 - 6) : 1 ft-lb (2 Nm)
    • Step 3 (bolts 1 - 10): 4 ft-lbs (5.9 Nm)
    • Step 4 (bolts 1 - 6) : 8 ft-lbs (10.4 Nm)
    • Step 4 (bolts 7 - 10) : 7 ft-lbs (9.3 Nm)
  6. Wipe off excess sealant from bracket No. 1.
  7. Measure the difference between the front surfaces of camshaft bracket No. 1 and the cylinder head. The specification is -0.0055 to 0.0055 in (-0.14 to 0.14 mm). Replace the camshaft and camshaft bracket if out of specification. Measure the difference between the front surfaces of camshaft bracket No. 1 and the cylinder head nissan-03-35-4629.gif

  8. Install the IVT control solenoid valves with new gaskets.
  9. If removed, install the camshaft position sensor.
  10. Install the rear timing chain case and timing chains.
  11. Install the engine in the vehicle.
prev.gif next.gif

Jul 03, 2010 | 2003 Nissan Murano

2 Answers

Need help finding camshaft position sensor


2.0L 2.4L Removal The camshaft position sensor is mounted to the rear of the cylinder head.

Remove the negative battery cable. Disconnect the PCV hose and reposition Disconnect electrical connectors from the camshaft position sensor. Remove camshaft position sensor mounting screws. Remove sensor.Loosen screw attaching target magnet to rear of camshaft and remove magnet.
Instalation The target magnet has locating dowels that fit into machined locating holes in the end of the camshaft.
- Install target magnet in end of camshaft. Tighten mounting screw to 3 Nm (30 in. lbs.) torque. Over torqueing could cause cracks in magnet. If magnet cracks replace it.
- Install camshaft position sensor. Tighten sensor mounting screws to 12.9 Nm (115 in. lbs.) torque.
- Carefully attach electrical connector to camshaft position sensor. Installation at an angle may damage the sensor pins. - Connect the PCV Valve hose. - Connect the negative battery cable.
2.7L V6 Removal
The camshaft position sensor is mounted in the front of the head.

Disconnect electrical connector from sensor. Remove camshaft position sensor screw.
CAM Sensor Location 2.7L
Without pulling on the connector, pull the sensor out of the chain case cover.

Installation - Install sensor in the chain case cover and push sensor in until contact is made with the boss on the head. While holding the sensor in this position,install and tighten the retaining bolt to 12 Nm (105 in. lbs.) torque.
- Attach electrical connector to sensor.

Good luck and hope this helps





May 02, 2009 | Dodge Stratus Cars & Trucks

1 Answer

1993 ford taurus, replaced all starting and charging componets still no spark to plugs. Checked all fuses and all fusible links. Replaced key switch, ignition switch,neutral safty...


The camshaft position sensor sends a signal to the PCM, powertrain control module. The PCM then determines spark plug firing. Could be the camshaft position sensor.

1996 is all I have
Camshaft Position (CMP) Sensor 3.0L (2V) Engine
The camshaft position sensor (CMP sensor) (12126):
  • is a single Hall-effect magnetic switch activated by a single vane which is driven by the camshaft (6250).
  • provides camshaft position information which is used by the ignition coil (12029) and the powertrain control module (PCM) (12A650) for fuel synchronization.
3.0L (4V) Engine
The camshaft position sensor (CMP sensor) (6B288) is:
  • a variable reluctance sensor.
  • triggered by the high-point mark on the LH exhaust camshaft sprocket (6256).
-----------------
3.0L (2V) Engine
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Syncro Positioning Tool T95T-12200-A
sth~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Prior to removal of the camshaft position sensor (CMP sensor) (12126), set cylinder No.1 to zero degrees top dead center (TDC) of compression stroke. Then note the position of the camshaft position sensor electrical connector. The installation procedure requires that the connector be located in the same position.
Removal
  1. Disconnect battery ground cable. Refer to Section 14-01 .
  1. Disconnect engine control sensor wiring connector from camshaft position sensor.
  1. Remove camshaft position sensor retaining screws and camshaft position sensor from camshaft position sensor housing.
  1. If removing camshaft position sensor housing from the cylinder block (6010), proceed with Removal Step 5. If not removing camshaft position sensor housing, proceed to installation Step 6.
  1. Remove hold-down clamp (bolt and washer assembly).
  1. Remove camshaft position sensor housing from cylinder block.
Installation
  1. sth~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: A special service tool such as Syncro Positioning Tool T95T-12200-A must be obtained prior to installation of the replacement camshaft position sensor. Failure to follow this procedure will result in improper camshaft position sensor alignment. This will result in the fuel system being out of time with the engine, possibly causing engine damage.
    Attach Syncro Positioning Tool T95T-12200-A as follows:
    1. Engage camshaft position sensor housing vane into the radial slot of the tool.
    1. Rotate tool on camshaft position sensor housing until tool boss engages notch in camshaft position sensor housing.
  1. Pre-lubricate synchronizer gear with engine oil meeting Ford specification ESE-M2C123-A prior to assembly.
  1. Install camshaft position sensor housing so that drive gear engagement occurs when arrow on locator tool is pointed approximately 75 degrees counterclockwise from the rear face of the cylinder block. This step will locate camshaft position sensor electrical connector in the pre-removal position.
  1. Roatate Syncro Positioning Tool T95T-12200-A clockwise slightly. This will engage oil pump intermediate shaft. Push downward while adjusting Syncro Positioning Tool T95T-12200-A until the Syncro Gear engages the camshaft gear.
  1. When synchronizer flange is fully seated against block, the installation tool should be facing counterclockwise of engine centerline approximately 33 to 45 degrees.
  1. Install hold-down clamp (washer and bolt) and tighten bolt to 19-30 Nm (14-22 lb-ft).
  1. Remove Syncro Positioning Tool T95T-12200-A.
  1. sth~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: If camshaft position sensor electrical connector is not positioned properly, DO NOT reposition the connector by rotating the camshaft position sensor housing. This will result in the fuel system being out of time with the engine, possibly causing engine damage. Remove the camshaft position sensor housing and repeat installation procedure, beginning with Step 1.
    Install camshaft position sensor and retaining screws. Tighten screws to 1.5-4.0 Nm (13-35 lb-in).
  1. Connect engine control sensor wiring connector to camshaft position sensor.
  1. Connect battery ground cable.
824fa44.gif
Item Part Number Description 1 T95T-12200-A Syncro Positioning Tool 2 — Water Outlet (Part of Intake Assy) 3 9424 Intake Manifold 4 N602704-S Screw and Washer 5 12126 Camshaft Position Sensor 6 12A362 Synchronizer Assembly 7 12270 Hold-Down Clamp A — Tighten to 1.5-4 Nm (13-35 Lb-In) B — Tighten to 19-30 Nm (14-22 Lb-Ft)

Apr 04, 2009 | 1993 Ford Taurus

1 Answer

1997 mercury sable camshaft sensor replacement


do you have 3.L 2v or 4 valve?

3.0L (2V) Engine
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Syncro Positioning Tool T95T-12200-A
svh~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Prior to removal of the camshaft position sensor (CMP sensor) (12126), set cylinder No.1 to zero degrees top dead center (TDC) of compression stroke. Note the position of the camshaft position sensor electrical connector. The installation procedure requires that the connector be located in the same position.
Removal
  1. Disconnect battery ground cable. Refer to Section 14-01 .
  1. Disconnect engine control sensor wiring connector from camshaft position sensor.
  1. Remove camshaft position sensor retaining screws and camshaft position sensor from camshaft position sensor housing.
  1. If removing camshaft position sensor housing from the cylinder blocks (6010), proceed with Removal Step 5. If not removing camshaft position sensor housing, proceed to installation Step 6.
  1. Remove hold-down clamp (12270) (bolt and washer assembly).
  1. Remove camshaft position sensor housing from cylinder blocks.
Installation
  1. svh~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: A special service tool such as Syncro Positioning Tool T95T-12200-A must be used to position the synchronizer assembly prior to installation of the camshaft position sensor. Failure to follow this procedure will result in improper camshaft position sensor alignment. This will result in the fuel system being out of time with the engine, possibly causing engine damage.
    Attach Syncro Positioning Tool T95T-12200-A as follows:
    1. Engage camshaft position sensor housing vane into the radial slot of the tool.
    1. Rotate tool on camshaft position sensor housing until tool boss engages notch in camshaft position sensor housing.
  1. Pre-lubricate synchronizer gear with engine oil meeting Ford specification ESE-M2C123-A prior to assembly.
  1. Install camshaft position sensor housing so that drive gear engagement occurs. Locate camshaft position sensor electrical connector in the pre-removal position.
  1. Install hold-down clamp (washer and bolt) and tighten bolt to 19-30 Nm (14-22 lb-ft).
  1. Remove Syncro Positioning Tool T95T-12200-A.
  1. svh~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: If camshaft position sensor electrical connector is not positioned properly, DO NOT reposition the connector by rotating the camshaft position sensor housing. This will result in the fuel system being out of time with the engine, possibly causing engine damage. Remove the camshaft position sensor housing and repeat installation procedure, beginning with Step 1.
    Install camshaft position sensor and retaining screws. Tighten screws to 1.5-4.0 Nm (14-35 lb-in).
  1. Connect engine control sensor wiring connector to camshaft position sensor.
  1. Connect battery ground cable.

Feb 22, 2009 | 1997 Mercury Sable

2 Answers

2000 escort zx2 part name and how to remove it


would like to help looked on one in yard thats in for repair and their isnt one,(europeon model ).where does the other end go too ?? white tape would have been better if its in the well just to the left of the no 1 spark plug their shouldnt be any oil their only a water jacket beneath it ?? strange one this,,,is their a sort of plastic button on the end peice like the fuel lines if so pull it out and it should come off.Honestly iam at a loss never seen this on a europeon model.

Dec 12, 2008 | 2000 Ford Escort

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