Question about 2001 Kia Optima

1 Answer

Power steerng leak coming from the pressure hose bolt that mount to the power steering pump itself. I've taken it apart but it still leaks. How do I get the leak to stop?

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  • Kia Master
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You need to replace the o ring,it is small it fits on the end of the hose,they are common,about 30 cents

Posted on Apr 06, 2015

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Posted on Jan 02, 2017

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Power steering fluid leaking on 2002 pontiac grand prix


OK you know the problem but is it something as simple as replacing the Power steering hose or as complicated as also needing a new power steering pump also? Look at where its leaking to determine what needs replacing. Remember it just takes a little time to determine where its leaking. If you find that its not the hose leaking but its the power steering pump then follow these easy steps and save $100s doing it yourself:
1 Remove the negative battery cable with a wrench and place it aside. Remove the upper strut housing tie bar if necessary for access. Remove the power steering serpentine drive belt and electrical plug on the TFE off as applicable. Remove the lower bolt from the mounting bracket using a socket and ratchet if necessary for access. Take off the inlet and outlet hoses from the power steering pump. Remove the reservoir hose only on the supercharged engine. You will need a flat-head screwdriver for this task.
2 Place the power steering pump pulley so the bolts can be accessed through the hole in it. Remove the mounting bolts, using a socket and ratchet, through the hole in the pulley. Take the power-steering assembly out from the bracket. If necessary transfer the pulley to the new pump with a pulley puller.
3 Replace the power steering pulley assembly before you install the pump using the pulley-install tool from your kit. Start the power steering inlet hose connection to the pump by hand. Replace the power steering pump assembly to the engine. Replace the lower bolt first, making sure the hose and heater pipe have enough clearance so they do not touch. If the two rub together they will make noise after the installation is finished. Replace the outlet hose to the pump, directing the hose under the engine harness and the heater hose. If the engine is supercharged it will be necessary to connect the hose from the reservoir.
4 Torque the power steering gear inlet hose to 20 foot-pounds and the hose clamp at the pump to 15 inch-pounds. Torque the pump mounting bolts to 20 foot-pounds. If equipped with a TFE pump, attach the connection. Replace the power steering drive belt or serpentine belt if you removed either. Replace the upper strut tie bar and torque the nuts to 18 foot-pounds. Replace the negative battery cable and fill the power steering reservoir with fluid. Bleed the steering system by starting the engine and turning the steering wheel right and left until all the air is out.

Apr 20, 2014 | 2002 Pontiac Grand Prix

2 Answers

I need to find out how to remove the power steering pump on a 2006 pontiac grand prix 3.8L


Power Steering Pump Replacement
Removal Procedure
1. Remove the accessory drive belt.
2. Raise and support the vehicle. Refer to Vehicle Lifting.
3. Remove the tire and wheel assembly.
4. Disconnect the power steering pressure hose from the power steering pump.
5. Disconnect the power steering return hose from the power steering pump.
6. Disconnect the harness connector (4) from the power steering pump (1).
7. Remove the power steering mounting bolts from the power steering pump.
8. Remove the power steering pump from the engine.
9. Remove the power steering pump pulley from the power steering pump.
10. Remove the power steering pump reservoir from the power steering pump.
Installation Procedure
1. Install the power steering pump reservoir to the power steering pump.
2. Install the power steering pump pulley to the power steering pump.
3. Position the power steering pump to the engine.
Notice: Refer to Fastener Notice in Service Precautions.
4. Install the power steering pump mounting bolts.
Tighten the bolts to 25 Nm (18 ft. lbs.).
5. Connect the power steering pressure hose to the power steering pump.
6. Connect the power steering return hose to the power steering pump.
7. Install the harness connector (1) to the power steering pump (4).
8. Install the accessory drive belt.
9. Fill the power steering system with fluid.
10. Bleed the power steering system.
11. Operate the power steering system and inspect for power steering system leaks.

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*This originally came from abauto

Mar 24, 2011 | 2006 Pontiac Grand Prix

1 Answer

Replacement steps for power steering pump - orginal one leaking thanks


REMOVAL & INSTALLATION 2.4L Engine Fig. 1: Location of the power steering pump - 2.4L engine 87958079.gif
  1. Disconnect the negative battery cable.
  2. Disconnect and cap the power steering fluid lines from the pump.
  3. Remove the mounting bolts, then remove the power steering pump. To install:
  4. Install the power steering pump.
  5. Install the pump mounting bolts and tighten to 22 ft. lbs. (30 Nm).
  6. Uncap and connect the fluid lines to the power steering pump. Tighten the line fittings to 20 ft. lbs. (27 Nm).
  7. Connect the negative battery cable.
  8. Fill the power steering pump with fluid and bleed the air from the system.
  9. Road test the vehicle and verify no leaks.
3.1 Engine Fig. 2: Power steering pump mounting detail - 3.1L engine 86888066.gif
  1. Disconnect the negative battery cable.
  2. Remove the serpentine drive belt.
  3. Unfasten the power steering pump-to-engine bolts.
  4. Pull the pump forward, then disconnect and plug the pressure tubes. NOTE: Place a rag under the pressure tubes to contain any excess power steering fluid.
  5. Remove the engine mount, and remove the pump. NOTE: To remove the engine mount, support the engine with a suitable jack by the oil pan. Make sure to use a thin piece of wood on the jack pad to disperse the weight and prevent oil pan damage. To install:
  6. Position the pump and install the engine mount. Tighten the engine support-to-mount bolts to 96 ft. lbs. (130 Nm). Tighten the engine mount-to-body bolts to 49 ft. lbs. (66 Nm) and the nut to 31 ft. lbs. (42 Nm), and remove the jack from the oil pan.
  7. Unplug and connect the pressure tubes.
  8. Install the serpentine drive belt.
  9. Fill the power steering pump reservoir with the proper type and amount of fluid. Bleed the power steering system.
  10. Connect the negative battery cable and check for leaks.
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Nov 20, 2010 | 1999 Chevrolet Malibu

1 Answer

I need to know how to take the power steering off a 1997 dodge caravan?


Power Steering Pump-Let me know if you need to take the power steering gear off: Removal & Installation 2.4L Engine To Remove:
  1. Disconnect and isolate the negative battery cable.
    • Remove as much fluid as possible from the power steering fluid reservoir using a siphon pump.
    • Remove the drive belt from the power steering pump.
    • Loosen the nut securing the front power steering pump bracket to the aluminum bracket.
    • Raise and safely support the vehicle.
    • Place a drain pan under the vehicle to catch the power steering fluid.
    • Disconnect the connector from the oxygen sensor at the rear engine mount bracket. NOTE: The exhaust system needs to be moved to allow room for power steering pump removal.
    • Remove the bolts and nuts securing the catalytic converter to the exhaust manifold.
    • Disconnect the exhaust system hangers from the brackets. Move the exhaust system rearward and left as far as possible.
    • Raise the heat sleeve to expose the clamp and then disconnect the fluid return hose from the steel tube. Allow the fluid to drain.
    • Remove the accessory drive splash shield.
    • Remove the supply hose coming from the reservoir from the power steering pump. Drain the fluid from the hose.
    • Disconnect the pressure hose from the pump. Drain off excess fluid from the hose.
    • Remove the return hose from the pump. Allow the fluid to drain from the tube.
    • Remove the nut from the rear of the pump to the cast mounting bracket.
    • Loosen the three bolts securing the pump to the front mounting bracket. Then remove the nut and remaining bolt.
    • Remove the power steering pump and the front bracket from the cast bracket on the engine as an assembly through the exhaust tunnel.
    • Remove the three bolts attaching the front bracket to the power steering pump and separate the power steering pump from the front bracket.
To Install:
  1. Install the power steering pump through the exhaust tunnel of the vehicle.
  2. Loosely install the nut on the rear of the pump to hold the pump to the bracket.
  3. Install the front bracket on the pump and install the three bolts loosely.
  4. Install the nut and bolt securing the bracket to the cast bracket.
  5. Tighten the three front bracket-to-pump bolts to 40 ft. lb. (54 Nm).
  6. Connect the pressure hose to the power steering pump. Make sure to inspect the o-ring and replace as needed. Tighten the fitting to 275 in. lb. (31 Nm).
  7. Connect the low pressure return hose to the power steering pump.
  8. Connect the supply hose from the reservoir to the pump. Make sure the hose is not near drive belt.
  9. Install the drive belt and splash shield.
  10. Connect the fluid return hose to the steel tube on the cradle and cover with the heat shield sleeve.
  11. Properly position the protective heat sleeve over the return hose. Secure the heat sleeve with a tie strap to the hose to keep it in place.
  12. Install the exhaust system.
  13. Connect the oxygen sensor wiring connector to the vehicle wiring harness.
  14. Lower the vehicle.
  15. Connect the negative battery cable.
  16. Fill and bleed the power steering system.
  17. Check for leaks.
3.0L Engine To Remove:
  1. Disconnect and isolate the negative battery cable.
  2. Remove as much fluid as possible from the power steering fluid reservoir using a siphon pump.
  3. Remove the drive belt from the power steering pump.
  4. Raise and safely support the vehicle.
  5. Place a drain pan under the vehicle to catch the power steering fluid.
  6. Disconnect the connector from the oxygen sensor at the sensor wiring harness grommet on the floor pan. NOTE: The exhaust system needs to be moved to allow room for power steering pump removal.
  7. Remove the bolts and nuts securing the catalytic converter to the exhaust manifold.
  8. Disconnect the exhaust system hangers from the brackets. Move the exhaust system rearward and left as far as possible.
  9. Raise the heat sleeve to expose the clamp and then disconnect the fluid return hose from the steel tube. Allow the fluid to drain.
  10. Remove the accessory drive splash shield.
  11. Remove the supply hose coming from the reservoir from the power steering pump. Drain the fluid from the hose.
  12. Disconnect the pressure hose from the pump. Drain off excess fluid from the hose.
  13. Remove the two bolts securing the pump to the alternator/power steering pump/belt tensioner bracket.
  14. Remove the pump from the bracket and remove it from the vehicle through the exhaust tunnel on the floor pan.
To Install:
  1. Install the power steering pump through the exhaust tunnel of the vehicle.
  2. Install the pump on the bracket with the two mounting bolts. Tighten the two bolts to 40 ft. lb. (54 Nm).
  3. Install the pump rear support bracket. Tighten the nut and bolts to 40 ft. lb. (54 Nm).
  4. Connect the pressure hose to the power steering pump. Make sure to inspect the o-ring and replace as needed. Tighten the fitting to 275 in. lb. (31 Nm).
  5. Connect the low pressure return hose to the power steering pump.
  6. Connect the supply hose from the reservoir to the pump. Make sure the hose is not near drive belt.
  7. Install the drive belt and splash shield.
  8. Connect the fluid return hose to the steel tube on the cradle and cover with the heat shield sleeve.
  9. Properly position the protective heat sleeve over the return hose. Secure the heat sleeve with a tie strap to the hose to keep it in place.
  10. Install the exhaust system.
  11. Connect the oxygen sensor wiring connector to the vehicle wiring harness.
  12. Lower the vehicle.
  13. Connect the negative battery cable.
  14. Fill and bleed the power steering system.
  15. Check for leaks.
3.3L & 3.8L Engines To Remove:
  1. Disconnect and isolate the negative battery cable.
  2. Remove as much fluid as possible from the power steering fluid reservoir using a siphon pump.
  3. Raise and safely support the vehicle.
  4. Disconnect the connector from the oxygen sensor at the sensor wiring harness grommet on the floor pan. NOTE: The exhaust system needs to be moved to allow room for power steering pump removal.
  5. Remove the bolts and nuts securing the catalytic converter to the exhaust manifold.
  6. Disconnect the exhaust system hangers from the brackets. Move the exhaust system rearward and left as far as possible.
  7. Place a drain pan under the vehicle to catch the power steering fluid.
  8. Raise the heat sleeve to expose the clamp and then disconnect the fluid return hose from the steel tube on the cradle. Allow the fluid to drain into the pan.
  9. Remove the accessory drive splash shield.
  10. Remove the drive belt from the power steering pump.
  11. Remove the supply hose coming from the reservoir from the power steering pump. Drain the fluid from the hose.
  12. Disconnect the pressure hose from the pump. Drain off excess fluid from the hose.
  13. Disconnect the return hose from the pump. Drain the fluid into the drain pan.
  14. Remove the power steering pump rear support bracket.
  15. Remove the three bolts securing the pump to the alternator/power steering pump/belt tensioner bracket.
  16. Remove the pump from the bracket and remove it from the vehicle through the exhaust tunnel on the floor pan.
To Install:
  1. Install the power steering pump through the exhaust tunnel of the vehicle.
  2. Install the pump on the bracket with the three mounting bolts. Tighten the bolts to 40 ft. lb. (54 Nm).
  3. Install the pump rear support bracket. Tighten the fasteners to 40 ft. lb. (54 Nm).
  4. Connect the pressure hose to the power steering pump. Make sure to inspect the o-ring and replace as needed. Tighten the fitting to 275 in. lb. (31 Nm).
  5. Connect the low pressure return hose to the power steering pump.
  6. Connect the supply hose from the reservoir to the pump. Make sure the hose is not near drive belt.
  7. Install the drive belt and splash shield.
  8. Connect the fluid return hose to the steel tube on the cradle and cover with the heat shield sleeve.
  9. Properly position the protective heat sleeve over the return hose. Secure the heat sleeve with a tie strap to the hose to keep it in place.
  10. Install the exhaust system.
  11. Connect the oxygen sensor wiring connector to the vehicle wiring harness.
  12. Lower the vehicle.
  13. Connect the negative battery cable.
  14. Fill and bleed the power steering system.
  15. Check for leaks.
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Oct 13, 2010 | 1997 Dodge Caravan

1 Answer

Cant find were to put powersteering fluid


Power Steering Pump Removal & Installation 3.8L Engine To Remove:
  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Place a drain pan under the vehicle.
  3. Remove the accessory drive belt from the power steering pump pulley.
  4. Raise and safely support the vehicle.
  5. Remove the right front tire and wheel assembly.
  6. Remove the hoses from the power steering pump.
  7. Remove the mounting bolts and the power steering pump from the engine.
  8. Remove the reservoir and pulley from the pump if necessary.
To Install:
Power steering pump removal/installation (3.8L engine) gm-08-38-480.gif

  1. If removed, install the power steering pump reservoir and pulley on the power steering pump.
  2. Position the power steering pump to the engine and install the mounting bolts. Tighten the bolts to 25 lb ft (34 Nm).
  3. Install the pressure and return hoses to the pump.
  4. Install the right front tire and wheel assembly.
  5. Lower the vehicle.
  6. Install the accessory drive belt.
  7. Fill and bleed the power steering system.
  8. Inspect the system for leaks.
  9. Remove the drain pan from under the power steering pump area.
3.4L Engine To Remove:
  1. Place a drain pan under the power steering pump.
  2. Remove the coolant reservoir.
  3. Remove the pulley from the power steering pump.
  4. Remove the wiring harness near the power steering pump and place it out of the way.
  5. Disconnect the fluid hoses from the power steering pump.
  6. Remove the mounting bolts from the power steering pump and remove the pump.
To Install:
Power steering pump removal/installation (3.4L engine) 88008g71.gif

  1. Position the power steering pump assembly to the engine and install the mounting bolts. Tighten the mounting bolts to 25 lb ft (34 Nm).
  2. Install the wiring harness in its original position.
  3. Install the pulley on the power steering pump.
  4. Install the coolant reservoir.
  5. Fill and bleed the power steering system.
  6. Inspect the system for leaks.
  7. Remove the drain pan from under the power steering pump.
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Sep 18, 2010 | 2000 Chevrolet Impala

2 Answers

Where is the power steering dipstick


Most power steering pumps are driven by the serpentine belt and should be in plain view when the hood is open.The following shows how to remove and replace the power steering pump and might give you a clue if not in plain sight. My dad's 1998 Ford Taurus has it nearly on top, but they could have changed things in the mean time: Power Steering Pump Removal & Installation Power Steering Pump (2V) To Remove:
  1. Before servicing the vehicle refer to the precautions at the beginning of this section.
  2. Disconnect the battery ground cable.
  3. Remove the accessory drive belt.
  4. Remove the alternator.
  5. Drain and remove the radiator coolant recovery reservoir.
  6. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
  7. Remove the idler pulley from the power steering pump support.
  8. Remove the belt tensioner.
  9. Remove the bracket mounting bolt located under the belt tensioner mounting.
  10. Remove two retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
  11. Clamp the pump support bracket in a suitable vise.
  12. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the three bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.
To Install:
NOTE: The pulley must be installed within 0.010 in (0.25 mm) flush with the power steering pump shaft.
Power steering pump special tools ford-08-00-401.gif

  1. Install the power steering pump to the power steering pump support. Tighten the mounting bolts to 18 ft-lb. (25 Nm).
  2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
  3. Install the power steering pump/pump support and torque nuts/bolt to 24 ft. lbs. (33 Nm).
  4. Install the bracket mounting bolt located under the belt tensioner mounting.
  5. Install the belt tensioner.
  6. Install the idler pulley to the power steering pump support.
  7. Connect the hydraulic pressure and return lines.
  8. Install the radiator coolant recovery reservoir.
  9. Install the alternator.
  10. Install the accessory drive belt.
  11. Fill the power steering reservoir with power steering fluid.
  12. Connect the battery ground cable.
  13. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.
Power Steering Pump (4V) and SHO To Remove:
  1. Before servicing the vehicle refer to the precautions at the beginning of this section.
  2. Disconnect the battery ground cable.
  3. Remove the accessory drive belt.
  4. Drain and remove the radiator coolant recovery reservoir.
  5. Position a drain pan under the power steering pump. Disconnect the power steering pump reservoir hose and allow it to drain.
  6. Using Pulley Remover T69L-10300-B, or equivalent, remove the pulley from the power steering pump shaft.
  7. Disconnect the pressure hose from the power steering pump and allow it to drain.
  8. Remove the power steering pump retaining bolts and the pump.
To Install:
  1. Install the power steering pump and tighten the bolts 15–22 ft. lbs. (20–30 Nm).
  2. Connect the pressure hose and secure the clamp.
  3. Using a Steering Pump Pulley Replacer T65P-3A733-C, or equivalent, install the power steering pump pulley: the pulley face must be flush with the pump shaft or within 0.010 inch (0.25mm).
  4. Connect the power steering pump reservoir hose.
  5. Install the radiator coolant recovery reservoir.
  6. Install the accessory drive belt.
  7. Fill the power steering reservoir with power steering fluid.
  8. Connect the battery ground cable.
  9. Start the engine and check for leaks and proper operation. Bleed the power steering system if needed.
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Jul 22, 2010 | 1996 Ford Taurus

3 Answers

How do you remove the Power Steering Pump and bracket. I have taken off several bolts but it still is not letting loose. Help


3.0L (VIN 3) Engine

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Power steering pump mounting detail (3.0L engine)

  1. Disconnect and isolate the negative battery cable.
  2. Remove the accessory drive belt. The belt does not have to be removed from the engine.
  3. Raise and safely support the vehicle.
  4. Disconnect the wiring harness connector to the oxygen sensor which is accessible through the oxygen sensor wiring harness grommet in the vehicle floor pan.
  5. Remove the catalytic converter from the exhaust manifold and remove all exhaust system hangers and isolators from the exhaust system brackets. Move exhaust system out of the way as far rearward and to the left as possible to provide access to the power steering pump.
  6. Place a drain pan under the power steering pump. Remove the power steering fluid return line hose on the front suspension cradle. Allow the fluid to drain from the pump and hose.
  7. Remove the accessory drive belt splash shield.
  8. Disconnect the power steering remote reservoir supply hose from the fitting on the power steering pump. Allow fluid to drain from the hose.
  9. Remove power steering fluid pressure line from the power steering pump and drain any excess power steering fluid.
  10. Remove the power steering fluid return hose from the power steering pump.
  11. Remove the rear support bracket mounted behind the power steering pump to the engine block.
  12. Remove the 2 mounting bolts that secure the pump to the alternator/power steering pump and belt tensioner mounting bracket.
  13. Remove the power steering pump and pulley assembly out from the vehicle. Transfer all required parts from the pump to the new replacement pump before installation.
To install:
  1. Position the front of the power steering pump up onto the mounting bracket. Torque the 2 power steering pump-to-mounting bracket bolts to 40 ft. lbs. (54 Nm).
  2. Install the rear power steering pump-to-engine block support bracket. Torque the 2 support bracket mounting bolts to 40ft. lbs. (54 Nm). Install the nut to the mounting stud behind the pump and torque to 40 ft. lbs. (54 Nm).
  3. Install the high pressure fluid line to the pump output fitting. Torque the high pressure line-to-power steering pump fitting to 275 inch lbs. (31 Nm). Be sure to inspect the pressure line O-ring for any damage before connecting the pressure line to the steering pump.
  4. Install the low pressure power steering fluid hose to the power steering pump low pressure fitting. Be sure the hose clamps are properly reinstalled and hoses are clear of the accessory drive belts.
  5. Install the accessory drive belt.
  6. Install the hose on the power steering fluid return line on the front suspension cradle. Be sure the hose clamps and heat shield tubes are correctly reinstalled.
  7. Reconnect the exhaust pipe to the exhaust manifold. Install the hangers and isolators onto the exhaust system brackets. torque the nuts and bolts to 250 inch lbs. (28 Nm).
  8. Reconnect the wiring harness connectors to the oxygen sensor. Install the wiring harness grommet into the vehicle floor pan.
  9. Install the accessory drive belt splash shield.
  10. Remove the drain pan and lower the vehicle.
  11. Refill the power steering pump reservoir with the correct amount of clean power steering fluid.
  12. Reconnect the negative battery cable. Bleed the power steering system.
  13. Run the engine and check the system for leaks and proper steering operation.

3.3L (VIN R) & 3.8L (VIN L) Engines

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Rear support bracket mounting detail (3.3 & 3.8L engines)

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Power steering pump mounting detail (3.3 & 3.8L engines)

  1. Remove and isolate the negative battery cable.
  2. Raise and safely support the vehicle. Place a drain pan under the power steering pump.
  3. Disconnect the wiring harness connector to the oxygen sensor which is accessible through the oxygen sensor wiring harness grommet in the vehicle floor pan.
  4. Remove the catalytic converter from the exhaust manifold and remove all exhaust system hangers and isolators from the exhaust system brackets. Move exhaust system out of the way as far rearward and to the left as possible to provide access to the power steering pump.
  5. Remove the power steering fluid return line hose on the front suspension cradle. Allow the fluid to drain from the pump and hose.
  6. Remove the accessory drive belt splash shield.
  7. Remove accessory drive belt.
  8. Disconnect the power steering remote reservoir supply hose from the fitting on the power steering pump. Allow fluid to drain from the hose.
  9. Remove power steering fluid pressure line from the power steering pump and drain any excess power steering fluid.
  10. Remove the power steering fluid return hose from the power steering pump.
  11. Remove the rear support bracket mounted behind the power steering pump to the engine block.
  12. Remove the 3 mounting bolts that secure the pump to the alternator/power steering pump and belt tensioner mounting bracket.
  13. Remove the power steering pump and pulley assembly from the vehicle. Transfer all required parts from the pump to the new replacement pump before installation.
To install:
  1. Position the front of the power steering pump up onto the mounting bracket. Torque the 3 power steering pump-to-mounting bracket bolts to 40 ft. lbs. (54 Nm).
  2. Install the rear power steering pump-to-engine block support bracket. Torque the support bracket mounting bolts to 40 ft. lbs. (54 Nm). Install the nut to the mounting stud behind the pump and torque to 40 ft. lbs. (54 Nm).
  3. Install the high pressure fluid line to the pump output fitting. Torque the high pressure line-to-power steering pump fitting to 275 inch lbs. (31 Nm). Be sure to inspect the pressure line O-ring for any damage before connecting the pressure line to the steering pump.
  4. Install the low pressure power steering fluid hose to the power steering pump low pressure fitting. Be sure the hose clamps are properly reinstalled and hoses are clear of the accessory drive belts.
  5. Install the accessory drive belt.
  6. Install the hose on the power steering fluid return line on the front suspension cradle. Be sure the hose clamps and heat shield tubes are correctly reinstalled.
  7. Reconnect the exhaust pipe to the exhaust manifold. Install the hangers and isolators onto the exhaust system brackets. Torque the nuts and bolts to 250 inch lbs. (28 Nm).
  8. Reconnect the wiring harness connectors to the oxygen sensor. Install the wiring harness grommet into the vehicle floor pan.
  9. Install the accessory drive belt splash shield.
  10. Remove the drain pan and lower the vehicle.
  11. Refill the power steering pump reservoir with the correct amount of clean power steering fluid.
  12. Reconnect the negative battery cable. Bleed the power steering system.
  13. Run the engine and check the system for leaks and proper steering operation.

Nov 03, 2009 | 1997 Chrysler Town & Country

2 Answers

How to replace power steering pump


2004 Pontiac Grand Prix V6-3.8L VIN 2

Power Steering Pump: Service and Repair
Power Steering Pump Replacement
NOTE: The content of this article / image reflects the changes called out by TSB: 05-02-32-004.

Power Steering Pump Replacement
Removal Procedure
1. Remove the accessory drive belt.
2. Raise and support the vehicle. Refer to Vehicle Lifting.
3. Remove the tire and wheel assembly.
4. Disconnect the power steering pressure hose from the power steering pump.
5. Disconnect the power steering return hose from the power steering pump.
6. Disconnect the harness connector (4) from the power steering pump (1).
7. Remove the power steering mounting bolts from the power steering pump.
8. Remove the power steering pump from the engine.
9. Remove the power steering pump pulley from the power steering pump.
10. Remove the power steering pump reservoir from the power steering pump.
Installation Procedure
1. Install the power steering pump reservoir to the power steering pump.
2. Install the power steering pump pulley to the power steering pump.
3. Position the power steering pump to the engine.
Notice: Refer to Fastener Notice in Service Precautions.
4. Install the power steering pump mounting bolts.
Tighten the bolts to 25 Nm (18 ft. lbs.).
5. Connect the power steering pressure hose to the power steering pump.
6. Connect the power steering return hose to the power steering pump.
7. Install the harness connector (1) to the power steering pump (4).
8. Install the accessory drive belt.
9. Fill the power steering system with fluid.
10. Bleed the power steering system.
11. Operate the power steering system and inspect for power steering system leaks.

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Sep 07, 2009 | 2004 Pontiac Grand Prix

1 Answer

Power steering hose, leaking. How to replace power steering hose.


You will have a leak from the pump, pressure hoses or the rack. You will have to get the system washed down and inspected for the leak, most common problem is the steering rack leaking, this will leak oil onto the exhaust and cause your smoking problem, start her.


Remove the power steering pump pulley.
Place a drain pan under the vehicle. Important: Cap or plug the ends of the power steering hoses to prevent fluid loss.
Disconnect the power brake booster inlet hose from the power brake booster.

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Disconnect the power steering cooler hose from the power steering pump.

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Disconnect the power steering pump remote reservoir hose from the power steering pump.

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Raise and support the vehicle. Refer to Vehicle Lifting.
Remove the power steering pump rear mounting bracket nut.
Lower the vehicle.
Loosen the accessory bracket bolts and nut. Pull the accessory bracket forward.
Remove the power steering pump mounting bolts.
Remove the power steering pump and the power brake booster inlet hose from the vehicle.
Remove the power brake booster inlet hose from the power steering pump.







Jul 23, 2009 | 1994 Toyota Corolla

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