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Got bolt off crankshaft but can't take off pulley it stuck !!!!any tricks help!!!!

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  • gbob59 Mar 31, 2015

    Try WD-40 and soak overnight

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2 Answers

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  • Cars & Trucks Master
  • 2,963 Answers

Pulley puller. Some Auto parts stores will lend tools.

Posted on Mar 31, 2015

  • 1 more comment 
  • salita Mar 31, 2015

    I did get a pulley puller but pulley won't come off

  • salita Mar 31, 2015

    I did get a pulley puller but pulley won't come off

  • salita Mar 31, 2015

    I did get a pulley puller but pulley won't come off I tried to pull out bolt that came with it broke off

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  • Cars & Trucks Master
  • 352 Answers

Borrow a pulley puller is correct. Ask the shop for details on how to use it. Be ready when it comes off. The pulley is heavy.

Posted on Mar 31, 2015

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Posted on Jan 02, 2017

freetek
  • 5568 Answers

SOURCE: broken crankshaft pulley bolt on

The only possibility I can suggest is that which is called and 'Easyout.' These are available at parts stores and come (normally) with a sized drill and a special bit with left-hand threads.
First a hole is drilled with the provided drill bit, then the removal bit is screwed into the new hole and turned counter-clockwise which further inserts the removal bit and, if the removal bit does not snap, the broken threaded shank should back out.
I would suggest soaking the broken part with penetrating lubricant first and allowing it time to seep into the threads of the broken bolt.   

Posted on Oct 13, 2008

SOURCE: Crankshaft pulley bolt broke. How do i get it out????

You will have to drill the bolt out completely. You could first try an extractor set, it will have to be drilled to the size on the extractor set, use a product called PB Blaster and let it soak for a few days reapplying every 12 hours or so. If it broke off you may not be able to get it out with an extractor set but use the biggest extractor that will fit. If you have the head of the bolt and any threads showing you will have to fid a HSS Drill bit a little smaller than the outer diameter of the threads. then carefully drill the bolt out, it will take forever so take your time, I have set up drills with blocks and bungee cords so it will drill itself without you being in atendance, but the drill has to be positioned precisely as to not damage the inside diameter of the threads for when you install the new bolt. I even went so far at times at home to install a video camera to a small tv inside the house so I could monitor if the drill had changed position. I recently had to do exhaust bolts (6) and a spark plug that had rusted and broken off inside the motor, just the threaded portion of the spark plug was all that was there.

Posted on Feb 12, 2009

SOURCE: which way do you turn the crankshaft pulley bolt to loosen it?

It turns left (counterclockwise) to remove. An impact wrench is best if you can get one on it.

If you don't use an impact wrench, you may need to somehow keep the crank from turning when you loosen the bolt.

One way is to pull the belt tighter to put more tension on the crank pulley.

There are other creative ways I've used. If you have any trouble let me know.

Posted on May 31, 2009

csmock132
  • 4669 Answers

SOURCE: 1997 Bonneville - can't remove crankshaft pulley

You need a three jaw puller to remove the balancer. After you remove the center bolt the puller hooks into the three holes in the balancer.

Posted on Jun 08, 2009

cincinaty5
  • 132 Answers

SOURCE: to remove crankshaft pulley

use a three arm puller to remove this , useing a prybar on the flywheel will cause teeth damage and make for more repairs .

Posted on Sep 21, 2009

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1 Answer

How do you remove the crankshaft dumper pully?


Published: 11-May-2011
Engine - V8 4.4L Petrol - Crankshaft Pulley
In-vehicle Repair
Special Tool(s)

Holding Tool Crankshaft Pulley
303-893(LRT-12-080)
Adapter
303-191-03
Bolts and spacers
303-191-04
Remover, crankshaft pulley
303-588
Remover, crankshaft seal
303-D121
Installer, crankshaft seal
303-1100
Adapter - Crankshaft seal installer
303-1100-01 Removal
  1. Disconnect the battery ground cable.
    For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).
  1. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands. Raise and support the vehicle.
  1. Remove the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt (303-05B Accessory Drive - V8 4.4L Petrol, Removal and Installation).

  1. Remove the cooling fan shroud.
    • Release 2 clips from the cooling fan lower shroud.
    • Release and remove the cooling fan lower shroud from the cooling pack.

  1. Using the special tools, retain the crankshaft pulley.
  1. CAUTION: Under no circumstances should the crankshaft setting peg, 303-645, be used in the following operations, to restrain the crankshaft. NOTE: The crankshaft pulley retaining bolt will be very tight.
    Remove the crankshaft pulley retaining bolt.
    • Discard the bolt.
  1. Remove the special tools.

  1. Using the special tools, remove the crankshaft pulley.
    • Collect the locking ring.
  1. Remove the special tools from the crankshaft pulley.

  1. Using the special tool, remove the crankshaft front seal.
    • Remove the outer section of the seal.
    • Repeat the process to remove the inner section of seal.
  1. Check the crankshaft damper pulley and locking ring for damage.
Installation
  1. Clean all the crankshaft pulley mating faces.

  1. Using the special tools, install the crankshaft front seal.
    • Lubricate the seal with clean engine oil.
    • Use the discarded crankshaft bolt with the service tool.
  1. Install the crankshaft pulley.
    • Lubricate the seal with clean engine oil.
  1. Install the crankshaft pulley locking ring.
  1. CAUTION: The screw thread in the crankshaft pulley must be cleaned out before installing a new crankshaft pulley bolt. Install, but do not tighten, the new crankshaft pulley bolt.
  1. CAUTION: Under no circumstances should the crankshaft setting peg, 303-645, be used in the following operations, to restrain the crankshaft. Using the special tools, retain the crankshaft pulley.
    • Tighten the crankshaft pulley bolt to 380 Nm (280 lb.ft).
  1. Remove the special tools.
  1. Install the cooling fan lower shroud.
  1. Install the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt (303-05B Accessory Drive - V8 4.4L Petrol, Removal and Installation).
  1. Connect the battery ground cable.
    For additional information, refer to: Specifications (414-00 Battery and Charging System - General Information, Specifications).

Jan 27, 2016 | 2006 Land Rover Range Rover Sport

1 Answer

Please could you give me a diagram of the valve timing of a double O.H.C.on a toyota Rav4 3SFE engine


no year(94-present) stated. and under kia dont help much.

its at alldtata.com, i read all the steps and not skip one, I WOULD.

wild guess, #1 a 2005 RAV4
2.0L 3sfe. inline 4 cylinder, not V6


here is the one i see on the FSM.

my gates belts all come with a manual. RTM?
if you buy the belt at a dealer they assume you have the FSM.
right?
FSM, install, steps
  1. Install the oil pump pulley. Tighten the nut to 18 ft. lbs. (24 Nm).
  2. Install the crankshaft timing pulley. Align the pulley set key with the key groove of the pulley. Slide on the pulley facing the flange side inward.
  3. Install the No. 2 idler pulley and tighten the mounting bolt to 31 ft. lbs. (42 Nm). Be sure that the pulley moves smoothly.
  4. Install the No. 1 idler pulley with the bolt and the tension spring. Pry the pulley toward the left as far as it will go and tighten the bolt. Make sure that the pulley moves smoothly.
  5. Temporarily install the timing belt. Using the crankshaft pulley bolt, turn the crankshaft and position the key groove of the crankshaft timing pulley upward. If reusing the timing belt, align the points marked during removal.
  6. Install the timing belt on the crankshaft timing pulley, oil pump pulley, No. 1 idler pulley, water pump pulley and the No. 2 idler pulley.
  7. Install the timing belt guide.
  8. Install the lower (No. 1) timing belt cover and new gasket with the 4 bolts.
  9. Align the crankshaft pulley set key with the pulley key groove. Temporarily install the crankshaft pulley and bolt.
  10. Align the camshaft knock pin with the groove of the pulley, and slide the timing pulley onto the camshaft with the plate washer and set bolt.
  11. Tighten the pulley set bolt to 40 ft. lbs. (54 Nm).
  12. Turn the crankshaft pulley and align the 0 mark on the lower (No. 1) timing belt cover.
  13. Finish installing the timing belt and check the valve timing, as follows:
    1. If reusing the old timing belt, align the matchmarks made previously and install the timing belt onto the camshaft pulley.
    2. Align the marks on the timing belt with the marks on the camshaft pulley.
    3. Loosen the No. 1 idler pulley set bolt 1 / 2 turn.
    4. Turn the crankshaft pulley 2 complete revolutions TDC to TDC. ALWAYS turn the crankshaft CLOCKWISE. Check that the pulleys are still in alignment with the timing marks.
    5. If the No. 1 idler pulley uses a green tension spring, slowly turn the crankshaft pulley 1 7 / 8 revolutions, and align its groove with the mark at 45 degrees BTDC (for the No. 1 cylinder) of the No. 1 timing belt cover.
    6. Tighten the No. 1 idler pulley set bolt to 31 ft. lbs. (42 Nm).
    7. Be sure there is belt tension between the crankshaft and camshaft timing pulleys.
  14. Place the right-hand engine mounting bracket in position but do not install the bolts.
  15. Install the upper (No. 2) timing cover with a new gasket(s).
  16. Remove the engine crankshaft pulley bolt and pulley.
  17. Using SST 09249-63010, or equivalent, install the mounting bolts for the right-hand mounting bracket. Tighten the mounting bolts to 38 ft. lbs. (52 Nm).
  18. Align the crankshaft pulley set key with the pulley key groove. Install the pulley. Tighten the pulley bolt to 80 ft. lbs. (108 Nm).
  19. Install the spark plugs.
  20. Install the right-hand mounting insulator, as follows:
    1. Attach the mounting insulator to the body and mounting bracket with the 4 bolts and 2 nuts.
    2. Tighten the 3 bolts to hold the mounting insulator to the body. Tighten the bolts to 47 ft. lbs. (64 Nm).
    3. Tighten the 2 nuts and bolt to hold the mounting insulator to the mounting bracket. Tighten the bolt to 27 ft. lbs. (37 Nm) and the nut to 38 ft. lbs. (52 Nm).
  21. Install and adjust the power steering pump drive belt.
  22. Install the right-hand engine undercover.
  23. Install the right front wheel.
  24. Lower the engine.
  25. If equipped, install the ABS actuator.
  26. Install the alternator and alternator bracket.
  27. Install the wiring harness bracket for the DLC1.
  28. Install the power steering reservoir bracket and reservoir.
  29. Connect the negative battery cable.
  30. Start the engine and check the timing.

step 13.4 is never to be skipped. ask why., most do. and it fails.






a70ecb7d-3231-4383-bdd9-edd2200c74a4.jpg

Jun 07, 2014 | 2002 Kia Sportage

1 Answer

Torque specs


B: INSTALLATION
1) Install the crankshaft pulley.
2) Install the pulley bolt.
To lock the crankshaft, use ST.
ST 499977400 CRANKSHAFT PULLEY
WRENCH
(1) Clean the crankshaft pulley thread using an
air gun.
(2) Apply engine oil to the crankshaft pulley bolt
seat and thread.
(3) Tighten the bolts temporarily with tightening
torque of 44 N·m (4.5 kgf-m, 33 ft-lb).
(4) Tighten the crankshaft pulley bolts.
Tightening torque:
127 N·m (13 kgf-m, 94.0 ft-lb)

Apr 10, 2014 | 1997 Subaru Outback

1 Answer

How many foot pounds of torque should i tighten the bolt that holds on the harmonic balance on a 1996 subaru legacy outback


From FSM:

B: INSTALLATION
1) Install the crankshaft pulley.
2) Install the pulley bolt.
To lock the crankshaft, use ST.
ST 499977400 CRANKSHAFT PULLEY
WRENCH
(1) Clean the crankshaft pulley thread using an
air gun.
(2) Apply engine oil to the crankshaft pulley bolt
seat and thread.
(3) Tighten the bolts temporarily with tightening
torque of 44 N·m (4.5 kgf-m, 33 ft-lb).
(4) Tighten the crankshaft pulley bolts.
Tightening torque:
127 N·m (13 kgf-m, 94.0 ft-lb)

Apr 10, 2014 | 1998 Subaru Legacy

1 Answer

How to replace Crank Seal , Honda Accord 95, F22B2 engine


this is covered in the FSM. 95 accord.
did you google this?
http://www.honda-acura.net/forums/accord/137349-1993-f22-crank-cam-balance-shaft-seal-hell.html

are you sure its only the crank seal,????
gravity lies. as does windage effects.
is this an A/T or M/T car, the latter makes the bolt come off easy
(5th gear + brakes) the slush pump tranny NOT.
so if you read the FSM it states." it shows photo of tire off and pulley bolt view and how the body ends just above that bolt, (see it?)
  1. Disconnect the negative battery cable.
  2. Remove the accessory drive belts.
  3. If necessary, secure the crankshaft with a flywheel holding tool.
For some engines, a special pulley holder tool is available to secure the pulley while removing and installing the bolt (refer to the illustration)."
4 Remove the crankshaft pulley bolt. This bolt can be difficult to remove. Spray the bolt with penetrating oil and allow it to soak overnight. Book forgets to see CCW direction on bolt (RHT)
the bolt will take about 200fl/lbs of reverse torque to get off.
5 Carefully remove the pulley from the crankshaft. Do not pry it off.
6:
Remove the key from the crankshaft sprocket. Be sure not to lose it.
7 -If necessary, remove the tool holding the crankshaft.

remove seal with seal puller or screw trick ,etc.
do not damage the seal base collar of the housing. DO NOT.

is this your first engine seal work>?
or done many , just need help with one honda.?
if doing all work on a honda, did you ever consider a real FSM?
why not get one, and read it, and all the steps and warnings.
worst case.
if you work engines, you know as you go , you see
Omg, it not the crank it the cam leaking, or just a bad valve cover.
fate happens, distributor seal leak too.

with all FWD, doing a crank seal can be easy or hard.
no access panels in finder
or on some cars, 7ton pressed on pulley, (Dodge neons/ yuk)

bolt spec:
1994-95 Accord and Prelude-181 ft. lbs. (245 Nm)

if the 90,000 mile timing belt is ignored, you will bend the head valves over, or worse... so...... all this , is a consideration.

Feb 25, 2014 | 1995 Honda Accord

1 Answer

1997 acura tl crankshaft spinning freely, is this normal? Just replaced a/c compressor and the pulley is turning real slow. Belt is not slipping. The crankshaft pulley and a/c pulley/belt rotate normally...


CHECK SEE IF CRANK SHAFT PULLEY BOLTS LOOSE.IF CRANKSHAFT PULLEY LONG BOLT TORQUE IS FOR 130 FT LBS FOR 1.8L ENGINE. IF YOU HAVE THESE ENGINES CRANKSHAFT BOLT TORQUE IS 174 - 181 FT LBS ENGINES ARE 3.0L 3.2L 3.5L 2.3L 2.5L IF CRANKSHAFT PULLEY BOLT IS TIGHT.THE CRANKSHAFT PULLEY ITSELF BROKEN NEED REPLACING.

Sep 05, 2011 | 1997 Acura TL Series

1 Answer

Can you tell me where I can print instructions for free to help me change my timing belt in a 93 ford festiva


Here are the instructions for removing the timing cover, and for replacing the timing belt. If this is helpful, please click my accept button! Thanks!
Remove accessory drive belts.
  1. Remove water pump pulley to pump hub attaching bolts, then the pulley.
  2. Remove right inner fender panel to gain access to crankshaft pulley.
  3. Remove outer crankshaft pulley attaching bolts, then the outer stiffener/spacer and outer pulley
  4. Remove inner stiffener/spacer, attaching screws, inner pulley and baffle plate.
  5. Remove attaching bolts, then the upper and lower timing covers.
  6. Reverse procedure to install. When installing crankshaft pulley, ensure curved lip on baffle plate and deep recess of inner pulley face outward

8fb9fc4.gif
  1. Remove timing belt covers as outlined previously.
  2. Remove timing belt tensioner pulley attaching bolt, then the tensioner pulley, spring and spring cover
  3. If reusing old belt, mark direction of rotation on belt to aid installation.
  4. Remove timing belt from crankshaft and camshaft sprockets.
  5. Check crankshaft and camshaft sprockets, tensioner pulley and timing belt for wear or damage. Replace components as necessary.
  6. Align camshaft and crankshaft sprocket timing marks with marks on cylinder head and oil pump housing
  7. Install timing belt. If reusing old belt, ensure belt is installed so that direction of rotation mark made during removal is positioned correctly.
  8. Install spring and spring cover onto tensioner pulley, then install pulley and attaching bolt. Do not tighten bolt at this time.
  9. Install tensioner spring onto anchor, then tighten pulley attaching bolt to torque listed at the end of this section.
  10. Reinstall timing belt covers.

spacer.gif 2006-05-25_081817_fest2.thumb.gif
This photo shows timing marks.


59f76eb.gif

Jul 14, 2010 | 1993 Ford Festiva

2 Answers

1997 Bonneville - can't remove crankshaft pulley


You need a three jaw puller to remove the balancer. After you remove the center bolt the puller hooks into the three holes in the balancer.

Jun 08, 2009 | 1997 Pontiac Bonneville

5 Answers

Can't remove crankshaft timing belt pulley BOLT!


This is a simple problem to solve.
To replace the timing belt the mark on the camshaft pulley should be aligned with the engine block/valve cover and the mark on the crankshaft pulley should be aligned with the mark on the engine block.
The marks may be a white mark or an indentation.

When this is done one of the cylinders will be at TDC (Top Dead Center). In this position the ALL THE INTAKE AND EXHAUST VALVES IN THAT CYLINDER WILL BE CLOSED (compression stroke). Get the correct cylinder. Remove the spark plug in that cylinder. Back off the piston slightly and pack a length of a small diameter rope into the spark plug hole until full. Leave one end out for removal! Now when you turn the crankshaft nut the piston will push against the rope and the engine will not turn. You can get a manual from the library, auto supply shops or internet.

Some books suggests compressed air with a sparkplug adapter. That's elaborate and too noisy.

Make sure those marks are aligned on final assembly ! The valves will hit the pistons if not.

May 12, 2009 | 1994 Mercury Capri

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