Question about 2006 Pontiac G6 GTP

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How to remove catalytic converter

Have it un bolted cant get it out what else do i have to do cut it but how do i install new one

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There should be a flange type of piece with a donut type of gasket seal. If this is the case you would need to tap those outward to break the seal. use a hammer with a screw driver to do this or what ever else might work for you. You might have to loosen the muffler pipe and move it away so it will let the flange separate. As for the other idea of it being welded, only if it wasn't bolted on would it be. I'm not a expert but i do hoe this helped give you something to work with. Last resort would be to take it in to a muffler shop. good luck with that.

Posted on Nov 26, 2014

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1 Answer

2000 S80 2.9 Is the connection where the exhaust and catalytic converter meet threaded on both the exhaust and the catalytic converter, or does the bolt just go through both and have a nut on the end? ...


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How do you get the catalytic converter out to replace it.


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How do i remove catalytic converter from dodge intrepid?


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What are the torque specs for 1996 Buick Century 3.1 L intake manifold?


Front Pipe REMOVAL & INSTALLATION Pipe Without Catalytic Converter
  1. Before removing any component of the exhaust system, always squirt a liquid rust dissolving agent onto the fasteners for ease of removal..
  2. Raise and support the front of the vehicle on jackstands.
  3. Remove the exhaust pipe-to-manifold nuts.
  4. Support the catalytic converter, then disconnect the pipe from the converter. Remove the pipe.
  5. Remove the exhaust gaskets. To install:
  6. Be sure to use all new gaskets when required. Assemble the system, check the clearance and tighten the bolts to about 15-30 ft. lbs. (20-41 Nm). Fig. 1: Front exhaust pipe connection common on vehicles with the catalytic converter not included 86813320.gif

  7. All clamps should be tightened to about 18-25 ft. lbs. (24-34 Nm). Do overtighten the clamps. If pipes become dented they can leak.
Pipe With Catalytic Converter
  1. Before removing any component of the exhaust system, always squirt a liquid rust dissolving agent onto the fasteners for ease of removal.
  2. Raise and support the vehicle.
  3. On some vehicles you will need to remove the brace from the transaxle.
  4. Remove the exhaust pipe nuts from the manifold.
  5. Support the catalytic converter pipe bolts from the rear of the converter.
  6. Lower the catalytic converter/front pipe assembly from the vehicle. To install:
  7. Be sure to use all new gaskets when required.
  8. Attach the new catalytic converter/front pipe assembly to the vehicle. Tighten the pipe to manifold nuts to 20-40 ft. lbs. (27-55 Nm).
  9. Attach the bolts at the rear of the catalytic converter/front pipe. Tighten them to 30-35 ft. lbs. (41-47 Nm).
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  11. Lower the vehicle. prev.gif next.gif

Dec 18, 2010 | Buick Century Cars & Trucks

1 Answer

Catalytic Converter 2002 ford taurus does the engine have to come out or just the axles? what is the best way to replace the Catalytic Converter? I have remove the heat shield and disconnected the pipe,...


SECTION 309-00: Exhaust System 2002 Taurus/Sable Workshop Manual REMOVAL AND INSTALLATION Dual Converter Y-Pipe -3.0L (2V)
Special Tool(s) s2h~us~en~file=st2363a.gif~gen~ref.gif 3 Bar Engine Support
303-290A s2h~us~en~file=st1595a.gif~gen~ref.gif Engine Lifting Brackets (3.0L 2V)
303-050 (T70P-6000) or equivalent Removal
  1. Disconnect the negative battery cable. For additional information, refer to Section 414-01 .
  1. Remove the bolts and engine roll restrictor.
  1. Remove the bolt, ground strap, and nut.
  1. Raise and support the vehicle. For additional information, refer to Section 100-02 .
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  1. Remove the nut and position the heat shield out of the way.
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  1. Remove the nut.
  1. NOTE: Support the exhaust with mechanic's wire.
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  1. Remove the nuts.
  1. Remove the bolt.
  1. Using the special tools, raise the front of the engine.
  1. Raise the vehicle.
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Nov 03, 2010 | 2002 Ford Taurus

2 Answers

I have an 1998 Chevy Blazer and need to change the catalytic converter, are the flange bolts welded and can i cut them


Catalytic Converter Removal & Installation 2.2L Engine To Remove:
Catalytic converter 2.2L engine gm-03-22-734.gif

  1. Raise and safely support the vehicle.
  2. Disconnect the heated oxygen sensor (HO2S) electrical connector.
  3. Remove the exhaust manifold pipe flange mounting nuts from the catalytic converter.
  4. Remove the catalytic converter flange mounting nuts from the muffler.
  5. Remove the catalytic converter from the muffler.
  6. Remove the catalytic converter from the rear hanger bracket insulator.
  7. Remove the catalytic converter.
  8. Remove the (HO2S) from the catalytic converter.
To Install:
  1. Install the (HO2S) to the catalytic converter.
  2. Install a new gasket and the catalytic converter to the muffler.
  3. Install catalytic converter to the catalytic converter hanger.
  4. Install the catalytic converter flange mounting nuts to the muffler flange.
    • Tighten to 26 ft lbs (35 Nm).
  5. Install the catalytic converter flange mounting nuts to the exhaust manifold pipe flange.
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  6. Connect the heated oxygen sensor (HO2S) electrical connector.
  7. Lower the vehicle.
------ Catalytic Converter Removal & Installation 4.3L Engine To Remove:
  1. Raise and safely support the vehicle.
  2. Raise and support the transmission.
  3. Remove the transmission support
  4. Disconnect the left and right pre-converter heated oxygen sensor (HO2S) electrical connector.
  5. Disconnect the post-converter (HO2S) connector. Muffler flange and gasket gm-03-43-731.gif

  6. Remove the catalytic converter flange mounting nuts from the muffler.
  7. Remove the catalytic converter from the muffler.
  8. Remove the exhaust manifold flange mounting nuts from the catalytic converter. Catalytic converter 4.3L engine gm-03-43-735.gif

  9. Remove the catalytic converter from the support bracket insulator.
  10. Remove the catalytic converter and gaskets.
  11. Remove the heated oxygen sensor.
To Install:
  1. Install the heated oxygen sensors as needed.
  2. Install a new gasket and the Install the catalytic converter to the support bracket insulator.
  3. Install the catalytic converter to the exhaust manifold flange. Install the mounting nuts.
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  4. Using a new flange gasket, install the catalytic converter to the muffler. Install the mounting nuts.
    • Tighten to 30 ft lbs (40 Nm).
  5. Connect the left and right pre-converter heated oxygen sensor (HO2S) electrical connectors.
  6. Connect the post-converter (HO2S) electrical connector.
  7. Install the transmission support.
  8. Lower the transmission.
  9. Lower the vehicle.
prev.gif next.gif ---
It looks like you can cut them and replace them with new bolts and nuts.prev.gif next.gif

Sep 05, 2010 | 1998 Chevrolet Blazer

1 Answer

Toyota 4runner catalytic converter replacement


YOU REMOVE THE 4 BOLTS BEFORE AND AFTER THE CAT.
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ABOUT $800 FOR THE PART AND A HOURS LABOUR.
AN MUFFLER SHOP SHOULD BE ABLE TO INSTALL A UNIVERSAL
CAT FOR LESS.

Aug 13, 2009 | 1995 Toyota 4Runner

2 Answers

Bad catalytic converter?


Log onto www.partstrain.com. I believe they have Catalytic converters for your pathfinder for under $200.00, there OEM direct fit which means no cutting other then removing the old bolts.
If it is the Catalytic converter you can always buy it from on line and have a muffler shop install it like speedy or midas. Make sure you ask for stainless bolts and nuts.
Before you go through all the trouble, re check the DTC codes. Most of the time it's the O2 sensors that go bad and i question the garage charging you so much for the replacement of a catalytic converter.
Good luck and keep me posted.

Jun 01, 2009 | 1994 Nissan Altima

1 Answer

Catalytic converter


HI, this guide will help you with this replacement.

Step1 Lift your jeep. Unfortunately, the catalytic convertermag-glass_10x10.gif sits about midway down the length of your jeep, so lifting one end or the other will not do. Ramps are your best bet to get you within reach of the parts when working from home. Luckily, this is usually the hardest part of this repair. Step2 Be patient with the bolts, as they are often hard to remove due to size and awkward placement. You may have to drill or saw bolts to remove them. With this in mind, you should pick up new bolts, nuts and seals for your replacement project. Step3 Buy a catalytic converter specific to your jeep to avoid extra work. A generic part must be welded into the jeep, while a vehicle-specific model comes pre-welded to the proper pipes for easy bolt-on installation. Step4 Remove the 02 sensor (with an O2 wrench) before unbolting the catalytic converter. Then, you should remove the pipe connecting the sensor to the converter. Depending on your exhaust system, you may have to remove more pipes before you unbolt the converter from the muffler. Step5 Replace the old catalytic converter with a new one. This should be the easy part, as you simply bolt the new part in place. Step6 Reattach the exhaust pipesmag-glass_10x10.gif and 02 sensor, and the basic job is done. Make sure you replace any cracked or rusty pipes while you have the exhaust system apart.

  • Catalytic converters often fall under a separate emissions warranty that lasts at least 7 years and 160,000 miles. Even if your car is out of its regular warranty, but it is a newer model, ask your dealer to replace the part for you free of charge.
  • Rent the O2 wrench or socket if you do not own one. Most auto parts stores carry this tool for rentals.
  • In many states, older (vintage) cars do not need a catalytic converter, so you can gut it or remove it completely. No damage will result from running a car without a converter.
  • Due to emissions standards, it is illegal to buy or install used converters.
Please rate and god bless:)

Apr 20, 2009 | 1998 Jeep Wrangler

2 Answers

05 susuki forenza


Removal Procedure
1. Disconnect the negative battery cable.
2. Drain the engine oil from the engine crankcase.
3. Remove the exhaust flex pipe retaining nuts from
the exhaust manifold.
4. Remove the exhaust flex pipe retaining nuts from
the catalytic converter or the connecting pipe.
5. Remove the exhaust flex pipe.
6. Remove the oil pan flange–to–transaxle retaining
bolts.
7. Remove the oil pan retaining bolts.
8. Remove the oil pan from the engine block.
Cleaning Procedure
1. Clean the oil pan sealing surface.
2. Clean the engine block sealing surface.
3. Clean the oil pan retaining bolts.
4. Clean the oil pan attaching bolt holes in the engine
block.
5. Clean the oil pan scraper.
Installation Procedure
1. Coat the new oil pan gasket with sealant.
Important : Install the oil pan within 5 minutes after applying
the liquid gasket to the oil pan.
2. Install the oil pan to the engine block.
3. Install the oil pan retaining bolts.
Tighten
Tighten the oil pan retaining bolts to 10 NSm (89 lb–in).
4. Install the oil pan flange–to–transaxle retaining
bolts.
Tighten
Tighten the oil pan flange–to–transaxle bolts to 40
NSm (30 lb–ft).
5. Install the exhaust flex pipe.
6. Install the exhaust flex pipe retaining nuts to the
exhaust manifold.
Tighten
Tighten the exhaust flex pipe–to–exhaust manifold
retaining nuts to 35 NSm (26 lb–ft).
7. Install the exhaust flex pipe retaining nuts to the
catalytic converter or the connecting pipe.
Tighten
Tighten the exhaust flex pipe–to–catalytic converter
or connecting pipe retaining nuts to 35 NSm (26 lb–ft).
8. Connect the negative battery cable.
9. Install the oil pan drain plug.
Tighten
Tighten the oil pan drain plug to 35 NSm (26 lb–ft).
10. Refill the engine crankcase with engine oil.

Jun 14, 2008 | 2005 Suzuki Forenza

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