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Where can I get instructions how to use thes tools AST #U2and AST 2066 they are used to adjust the injection pump the car is a 1991 Jetta turbo echo Diesel 4 door

I bought these tools years back and can not find the instructions on how to use the tools to adjust the injection pump.

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  • Cars & Trucks Master
  • 755 Answers

GOOGLE it , look on yourtube , goto the manufacturer and see if they have the instructions

Posted on Nov 25, 2014

6 Suggested Answers

6ya6ya
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Posted on Jan 02, 2017

  • 3 Answers

SOURCE: 1994 isuzu holden rodeo injection timing adjustment

try u-pull our patrs

Posted on Sep 12, 2008

  • 9 Answers

SOURCE: 1985 jetta diesel timing

The procedure is given in the Hayes manual. You need to turn the cam shaft gear so that the front valves (two valves close to the gear point up) are close and the notch on the cam shaft other end is horizonal (side facing the battery). You need to bring the flywheel (in bellhousing) to top dead center (you will see a notch on flywheel and a fixed pointer on the bellhousing. The notch should be in line with the ponter. After that, you need to bring the injection pump at certain pisition. Then you can mount the belt. It is not a difficult process, I have been doing it, but you need certain tools that will make it easy, such as cam lock position tool, injection pump lock pin, gear remover, etc.

Posted on Oct 17, 2008

  • 350 Answers

SOURCE: Need a new Turbo for my 2000 Jetta TDI

hi turbos are not the easiest thing to change on any car firstly you can get recondtioned ones for half the price of the dealers one and it has the same warrenty but they are all funny about getting someone who knows what there doing to fit them as the problem with turbos is the heat they generate and need a good oil supply to them so they usually insist on replacing the oil pipes and changing the oil and filter and clearing all the inlet pipes of blockages and flushing the its oil cooler as for the catalystic converter the problem your fiance is going to have is that this is another item that gets that hot when you come to remove them the bolts and sensors are weled together and are very difficult to remove it all depends on how good at taking things apart and putting them back together he is best of luck yates210456

Posted on Oct 17, 2008

txkjun
  • 409 Answers

SOURCE: 1999 Volkswagon beetle turbo diesel injection pump

Was any work just done to this car? Timing belt? It is rare that these pumps go bad but I have seen a few shell out. If you are not familiar with the ALH diesel engine I would not try to replace it. You should take it to a shop that specializes in VW's. 

Posted on Dec 29, 2008

  • 34 Answers

SOURCE: 2006 volkswagon timing belt jetta tdi turbo diesel

i can walk u through doing a t belt. But if u are not sure if u are able to do it DO NOT DO IT cause if u are wrong if cause a lot of engine damage.

Posted on May 11, 2009

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1 Answer

Need instructions on how to use tools AST #u2 /#2066 for a vw Diesel motor


The make and model of the vehicle are also necessary

Nov 24, 2014 | Cars & Trucks

1 Answer

What is the best way to deal with 2 gallons of gas in 2003 TDI? I can't get a hose in deep enough to siphon it. Am thinking about removing line to fuel pump.


FOR TDI ENGINES WHICH IS TURBO DIESEL INJECTION. THE FUEL SYSTEM CONSISTS OF FUEL INJECTION PUMP WHICH DRAW FUEL FROM FUEL TANK THROUGH A FUEL FILTER NO OTHER FUEL PUMP IS USED. YOUR FUEL INJECTION PUMP HAS A ELECTRIC FUEL PUMP BUILT INSIDE INJECTION PUMP ITSELF YOU DONT HAVE TO DROP FUEL TANK.FUEL PUMP IS UNDER THE HOOD.YOUR FUEL INJECTION PUMP IS THE FUEL SUPPLY PUMP.

Aug 05, 2011 | 2003 Volkswagen Jetta TDI

1 Answer

How to set timing on a injection pump on a 1.9 tdi jetta 2003 did not use the tools on the crank and pin broke off in the pump so i think my timing is out on the car doesnt want to start


Go to a site for tools for the TDi and get the proper tool set. You need a scanner to properly set the timing as well.

Doing it by marking the sprockets and hoping is a dangerous undertaking, to say nothing of costly if you do it wrong.

When you have set the timing at the mark in the flywheel, with the cam lock in back of the head, the pin in the injection pump and tensioner loosened up, you can onstall the cam belt and tighten the tensioner so the V lines up with the pointer.

Now remove the locks and hand turn the engine over two times and recheck the marks..okay ? If yes, then you can run the motor.

Now plug in the scanner and wait until coolant over 85C and look at timing. Adjust as necessary.

If EVER this engine is cranked with timing of cam off over 8 degrees, the valves get bent.

Jan 16, 2011 | 2003 Volkswagen Jetta TDI

4 Answers

Do I need any special tools or wedge to change a timing belt for 2001 tdi jetta diesel.


Timing Belt Spanner Wrench
AST tool# H 2587-1

- Used for the Adjustment of the Timing Belt
- Applicable to 2004-2005 VW Golf, Jetta Pump Duse and 2002-2005 Audi 3.0 V6

Used for the adjustment of the timing belt.

2009 Suggested user price: $52.67

Assenmacher Specialty Tools
1 800 525 2943
Timing Belt Spanner Wrench
AST tool# H 2587-2

- Used for Adjusting the Timing Belt Tension
  • Applicable to 1999 and later VW Golf and Jetta, Passat and 1999-2003 VW Beetle with 2.0L Gas Engine and 1.9L T.D.I. Diesel Engine
Used for adjusting the timing belt tension and is comparable to VW tool# T10020. Applicable to 1999 and later VW Golf and Jetta, and 1999-2003 VW Beetle with 2.0L gas engine and 1.9L T.D.I. diesel engine.

2009 Suggested user price: $52.67

Assenmacher Specialty Tools
1 800 525 2943
128947643

Jul 02, 2010 | 2001 Volkswagen Jetta TDI

1 Answer

Leak on the injection pump around the throttle linkage


Injection pump will have to be removed and rebuilt. There is a bushing and seal on the throttle shaft. Pump has to be disassembled to replace it

Jan 26, 2010 | 1991 Volkswagen Jetta

1 Answer

I have installed a new engine on my 1999 jetta turbo diesel but i cant get it to start. I dont know the reason why its not starting?


SOUND LIKE DIESEL INJECTION PUMP IS DRY.YOU GOING TO HAVE TO USE A HAND HELD VACUUM PUMP.HOOK IT TO THE RETURN LINE FITTING AND DRAW FUEL INTO THE FUEL INJECTION PUMP.

Oct 26, 2009 | 1999 Volkswagen Jetta

1 Answer

Rusted through Oil pipe


Try a VW car and van Breaker. You may need to take the pipe of the breakers car, so take some tools with you. You could try a motor factors other than VW. Hope that helps you.

Sep 17, 2008 | 1991 Volkswagen Jetta

1 Answer

INJECTOR PUMP


injection pump front seal is bad & sucking air replace pump or send out to be rebuilt

Aug 12, 2008 | 1991 Volkswagen Jetta

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