Question about 1991 Volkswagen Jetta

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Where can I get instructions how to use thes tools AST #U2and AST 2066 they are used to adjust the injection pump the car is a 1991 Jetta turbo echo Diesel 4 door

I have lost the instructions on how to use thes two tools wondering if anyone would know?

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  • Volkswagen Master
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Try contacting the manufacturer. If they can help, they will.

Posted on Nov 24, 2014

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1 Answer

Need instructions on how to use tools AST #u2 /#2066 for a vw Diesel motor


The make and model of the vehicle are also necessary

Nov 24, 2014 | Cars & Trucks

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What is the best way to deal with 2 gallons of gas in 2003 TDI? I can't get a hose in deep enough to siphon it. Am thinking about removing line to fuel pump.


FOR TDI ENGINES WHICH IS TURBO DIESEL INJECTION. THE FUEL SYSTEM CONSISTS OF FUEL INJECTION PUMP WHICH DRAW FUEL FROM FUEL TANK THROUGH A FUEL FILTER NO OTHER FUEL PUMP IS USED. YOUR FUEL INJECTION PUMP HAS A ELECTRIC FUEL PUMP BUILT INSIDE INJECTION PUMP ITSELF YOU DONT HAVE TO DROP FUEL TANK.FUEL PUMP IS UNDER THE HOOD.YOUR FUEL INJECTION PUMP IS THE FUEL SUPPLY PUMP.

Aug 05, 2011 | 2003 Volkswagen Jetta TDI

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How to set timing on a injection pump on a 1.9 tdi jetta 2003 did not use the tools on the crank and pin broke off in the pump so i think my timing is out on the car doesnt want to start


Go to a site for tools for the TDi and get the proper tool set. You need a scanner to properly set the timing as well.

Doing it by marking the sprockets and hoping is a dangerous undertaking, to say nothing of costly if you do it wrong.

When you have set the timing at the mark in the flywheel, with the cam lock in back of the head, the pin in the injection pump and tensioner loosened up, you can onstall the cam belt and tighten the tensioner so the V lines up with the pointer.

Now remove the locks and hand turn the engine over two times and recheck the marks..okay ? If yes, then you can run the motor.

Now plug in the scanner and wait until coolant over 85C and look at timing. Adjust as necessary.

If EVER this engine is cranked with timing of cam off over 8 degrees, the valves get bent.

Jan 16, 2011 | 2003 Volkswagen Jetta TDI

4 Answers

Do I need any special tools or wedge to change a timing belt for 2001 tdi jetta diesel.


Timing Belt Spanner Wrench
AST tool# H 2587-1

- Used for the Adjustment of the Timing Belt
- Applicable to 2004-2005 VW Golf, Jetta Pump Duse and 2002-2005 Audi 3.0 V6

Used for the adjustment of the timing belt.

2009 Suggested user price: $52.67

Assenmacher Specialty Tools
1 800 525 2943
Timing Belt Spanner Wrench
AST tool# H 2587-2

- Used for Adjusting the Timing Belt Tension
  • Applicable to 1999 and later VW Golf and Jetta, Passat and 1999-2003 VW Beetle with 2.0L Gas Engine and 1.9L T.D.I. Diesel Engine
Used for adjusting the timing belt tension and is comparable to VW tool# T10020. Applicable to 1999 and later VW Golf and Jetta, and 1999-2003 VW Beetle with 2.0L gas engine and 1.9L T.D.I. diesel engine.

2009 Suggested user price: $52.67

Assenmacher Specialty Tools
1 800 525 2943
128947643

Jul 02, 2010 | 2001 Volkswagen Jetta TDI

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Leak on the injection pump around the throttle linkage


Injection pump will have to be removed and rebuilt. There is a bushing and seal on the throttle shaft. Pump has to be disassembled to replace it

Jan 26, 2010 | 1991 Volkswagen Jetta

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I have installed a new engine on my 1999 jetta turbo diesel but i cant get it to start. I dont know the reason why its not starting?


SOUND LIKE DIESEL INJECTION PUMP IS DRY.YOU GOING TO HAVE TO USE A HAND HELD VACUUM PUMP.HOOK IT TO THE RETURN LINE FITTING AND DRAW FUEL INTO THE FUEL INJECTION PUMP.

Oct 26, 2009 | 1999 Volkswagen Jetta

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Need fuse panel diagram to change fuses


bbbind.com
appears to have your fuse block, check it out. 91 jetta, don't know about the Golf, maybe?

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1 Answer

INJECTOR PUMP


injection pump front seal is bad & sucking air replace pump or send out to be rebuilt

Aug 12, 2008 | 1991 Volkswagen Jetta

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