How to remove rotor and change front wheel bearing of 2005 kia sorento FWD
Hub and rotor already remove from knuckle,tie rod and lower ball joint,in addition,the caliper is out as well,ABS harness disconnected,but I can't separate the rotor from the hub,I can't remove the bearing.
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there is a u joint to be replaced on your steering shaft just after the steering shaft
open the hood look down to the steering shaft you will see a small u joint very common to go bad most auto parts stores carry the part
the hub is seized into stering knuckle..you can try putting a socket or a small 1/2" drive extension between 1 ear of front axle shaft and axle housing and turning wheels all the way to whatever side you have socket in..this will push hub out of knuckle..try doing this both ways with engine running..keep axle nut on shaft
You should only have to release the ball joint from the steering knuckle and remove the axle nut from the axle.Quite often need to use a air hammer or dead blow hammer to get the axle to release from the center hub hole.
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Wheel and tire assemblyBrake caliper and secure it out of the way with a piece of mechanic-s wire. Do not let the caliper hang on the hose.Brake rotorHalfshaft retaining nut and discard itCotter pin and castellated nut from the tie rod end and separate the tie rod end from the steering knuckle using a suitable removal tool. Discard the cotter pin.Separate the tie rod end from the wheel knuckleABS sensor bolt and the sensor, if equippedStrut mounting nuts and the studs which attach the strut assembly to the steering knuckleStrut from the steering knuckleLower ball joint pinch bolt. Carefully pry down on the lower control arm to separate the ball joint stud from the steering knuckle.Wheel hub, knuckle and bearing assembly from the vehicle
Removal & Installation
This procedure requires the use of the following special tools: J 9519-E Lower Ball Joint Remover and Installer, J 34874 Booster Seal Remover/Installer, J 41435 Ball Joint Installer, J 45105-1 Ball Joint Flaring Adapter and J 45105-2 Receiver.
On 4WD vehicles, remove the wheel center cap and drive axle nut.
Raise and support the vehicle.
Remove or disconnect the following:
Tire and wheel
Wheel hub and bearing, if necessary
Outer tie rod retaining nut
Out tie rod from the steering knuckle using a suitable puller
Brake hose bracket retaining bolts and bracket
Upper control arm-to-steering knuckle pinch bolt and nut
Upper control arm from the steering knuckle
Lower ball joint retaining nut
Steering knuckle from the lower control arm using a suitable ball joint removal tool
Steering knuckle from the vehicle
Lower ball joint flange with a chisel
Install tools J 9519-E and J 34874 to the lower ball joint, then use those tools to remove the lower ball joint from the lower control arm.
Install or connect the following:
Lower ball joint to the lower control arm, using tools J 9519-E, J 41435 and J 45105-2
Remove the tools from the lower control arm.
Tools J 9519-E and J 45105-1 to the lower ball joint
Flare the lower ball joint flange with J 9519-E and J 45105-1, then remove the tools from the lower ball joint.
Steering knuckle to the lower control arm
Lower ball joint retaining nut and tighten to 81 ft. lbs. (110 Nm)
Upper control arm to the steering knuckle
Upper control arm pinch bolt and nut and tighten to 30 ft. lbs. (41 Nm)
Brake hose bracket to the steering knuckle
Brake hose bracket retaining nuts and tighten to 7 ft. lbs. (10 Nm)
Outer tie rod to the steering knuckle
Outer tie rod retaining nut and tighten to 33 ft. lbs. (45 Nm)
Wheel hub and bearing, if removed
Tire and wheel
Lower the vehicle
Drive axle nut, if 4WD, and tighten to 103 ft. lbs. (140 Nm)
its a pressed in bearing,i would recommend u to have it done by mec.but here goes,take wheel off,undo cv axle center bolt,undo brakes,calyper,disc rotor,undo tie rod,lower control arm ball joint,undo strut from steer.knuckle,slide knuckle off cv shaft.at this point u can take steer.knuckle to machine shop to seperate and install hub and new bearing or u can have fun taping out hub and bearing and theres a good chance that bearing will seperate when taping out hub,youll need a puller to take bear.part off hub,then taping them back in without damaging bearing.u will need ball joint seperator,socket for cv bolt,2 jaw puller.
Remove axle nut
Remove outer tie rod nut
Leave outer tie rod nut on 3-4 threads
Hit spindle area where tie rod is mounted very hard with a large hammer (wear Saftey glasses)
The tie rod should loosen up and you remove it off spindle.
Remove lower ball joint nut
Leave nut on 3-4 threads
Hit spindle area where ball joint mounts (wear saftey glasses)
Carfully pry down the lower control arm too remove ball joint from arm.
Press in the axle towards the trans. out of the wheel bearing.
Place a piece of wood between the shock and inner fender to give yourself room to work.
Remove the three 15mm bolts that hold the wheel bearing on.
Hit wheel bearing out with hammer (wearing saftey glasses)
You may need to break a sweat on this part. Somtimes they are rusted in.
Be carfull not to damage the ABS sensor.
Hub and Bearing Assembly
CAUTION: Do not begin this removal procedure unless the following parts are available:
A new front axle wheel hub retainer (3B477) (Step 1).
A new inboard halfshaft joint stub shaft circlip.
Once removed, these parts must not be reused during assembly. Their torque holding ability or retention capability is diminished during removal. Removal
Turn ignition switch to the OFF position and place the steering column in the unlock position.
CAUTION: Discard the front axle wheel hub retainer. It is a torque prevailing design and cannot be reused. If loosened, the retainer must be removed and a new one installed.
Remove and discard front axle wheel hub retainer (3B477).
Raise vehicle on hoist.
NOTE: Make sure steering column is in the unlocked position, and do not use a hammer to separate tie rod end (3A130) from the front wheel knuckle (3K185) . Use extreme care not to damage boot seal.
Remove cotter pin from tie rod end stud and remove slotted nut. Discard cotter pin and nut.
Using Tie Rod End Remover 211-001 (TOOL-3290-D) or equivalent and Tie Rod End Remover Adapter 211-087 (T81P-3504-W), remove tie rod end from front wheel knuckle.
CAUTION: Use extreme care not to damage boot seal. Do not use power tools to remove the nut, or bearing and seal damage will result. Loosen the nut first, then remove nut from stud using the hex hold feature.
For SHO vehicles, remove vinyl cover from upper link stud.
Remove stabilizer bar link (5K484) from front shock absorber (18124) .
Remove disc brake caliper (2B120) and support with wire to obtain working space. Do not allow disc brake caliper to separate from the front disc brake caliper anchor plate (2B292) to prevent contamination of the disc brake guide pin journals. Do not allow disc brake caliper to hang from front brake hose (2078) . Remove front disc brake rotor (1125) . Remove front disc brake rotor from wheel hub (1104) by pulling it off the lug bolt (1107). If front disc brake rotor is difficult to remove from front wheel knuckle , strike front disc brake rotor sharply between lug bolt with a rubber or plastic hammer.
If front disc brake rotor will not pull off, apply Rust Penetrant and Inhibitor D7AZ-19A501-AA or equivalent meeting Ford specification ESR-M99C56-A to inboard and outboard rotor/hub mating surfaces. Install 3-Jaw Puller 205-D027 (D80L-1013-A) or equivalent and remove front disc brake rotor by pulling on front disc brake rotor outside diameter and pushing on hub center. If excessive force is required for removal, check front disc brake rotor for lateral runout prior to installation. Refer to Section 06-00.
Remove anti-lock brake sensor mounting bolt and front brake anti-lock sensor (2C204) .
Remove and discard lower ball joint nut. Using Remover Adapter 211-211 (T96P-3010-A1), separate lower ball joint from front suspension lower arm (3078) .
Using Rotunda Spring Compressor 014-00781 or equivalent, compress front coil spring (5310) until lower ball joint clears front suspension lower arm .
Using Front Hub Remover/Replacer 204-069 (T81P-1104-C), Two Stud Adapter 205-237 (T86P-1104-A1), Metric Hub Remover Adapter 204-085 (T83P-1104-BH) and Front Hub Installer 204-067 (T81P-1104-A), press front wheel driveshaft joint (3B414) from wheel hub . Wire front wheel driveshaft joint to body to maintain a level position.
Metric Hub Remover Adapter
Front Hub Replacer
Turn Wrench Counterclockwise
Hold Wrench Stationary While Turning Other Wrench
Front Hub Remover/Replacer
Two Stud Adapter
Make Sure Metric Hub Remover Adapter 204-085 (T83P-1104-BH) is Fully Threaded onto 1107 and is Positioned Opposite the Two Stud Adapter 205-237 (T86P-1104-A1)
Remove and discard three hub and bearing retainer bolts from front wheel knuckle .
NOTE: Wheel hub is not pressed into front wheel knuckle . Do not use slide hammer to remove a stuck wheel hub . Do not strike back of inner bearing race. Use of these methods will damage bearing internal parts.
NOTE: If bearing carrier is corroded to front wheel knuckle , apply Rust Penetrant and Inhibitor D7AZ-19A501-AA or equivalent meeting Ford specification ESR-M99C56-A to the inboard and outboard wheel hub/knuckle mating surface and allow to soak.
Remove wheel hub from front wheel knuckle .
NOTE: If wheel hub is damaged or if any end play is detectable, replace wheel hub . End play is not adjustable. If wheel hub is disassembled, the assembly must be replaced.
Remove all foreign material from knuckle bearing bore for correct seating of new wheel hub.
Lightly lubricate mating surfaces of bearing corner and front wheel knuckle.
CAUTION: Knuckle bore must be clean enough to allow wheel hub to be completely seated by hand. Do not press or draw wheel hub into place.
Position wheel hub in front wheel knuckle . Install three new hub and bearing retaining bolts. Tighten to 83-107 Nm (61-78 lb-ft).
Push front wheel driveshaft joint into wheel hub . Hand start front wheel hub retainer.
Slowly release Rotunda Spring Compressor 014-00781 or equivalent while guiding lower ball joint into front suspension lower arm .
Install new lower ball joint nut. Tighten to 68-92 Nm (50-67 lb-ft).
Install tie rod end into front wheel knuckle . Install new slotted nut and tighten to 47-63 Nm (35-46 lb-ft). If necessary advance nut to install a new cotter pin.
CAUTION: Use extreme care not to damage boot seal. Do not use power tools to tighten nut or bearing and seal damage will result. Install nut using hex hold feature to prevent the stud from rotating.
Install stabilizer bar link to front shock absorber . Install stabilizer bar link nut. Tighten to 77-103 Nm (57-75 lb-ft). For SHO vehicles, install stud cover.
NOTE: Remove rust from the rotor and hub mating surfaces with a medium abrasive pad.
Install front disc brake rotor and disc brake caliper . Tighten caliper anchor bracket bolts to 88-118 Nm (65-87 lb-ft).
CAUTION: The front axle wheel hub retainer must be tightened to specification immediately during installation. If the retainer is not tightened immediately, the nylon lock will set incorrectly, leading to incorrect torque readings and bearing failure. Any front wheel hub retainer that is not immediately tightened to specification or is loosened must be removed and a new retainer installed.
Install front axle wheel hub retainer . Tighten to 230-275 Nm (170-203 lb-ft).
Install wheel and tire. Tighten lug nuts (1012) to 115-142 Nm (85-104 lb-ft).
Pump brake pedal prior to moving vehicle to position brake linings.
Loosen the wheel nuts slightly. Raise the front of the vehicle, and make sure it is securely supported.
Remove the front wheel and tire from front hub.
Remove the split pin, then remove castle nut and washer from the front hub while applying the brake. Remove the caliper mounting bolts, and hang the caliper assembly to one side. To prevent damage to the caliper assembly or brake hose, use a short piece of wire to hang the caliper from the undercarriage.
Remove the wheel speed sensor from the knuckle.
Disconnect the tie rod end ball joint from the knuckle using the special tool (09568-34000).
Remove the split pin.
Remove the castle nut.
Disconnect the ball joint from knuckle using the special tool (09568-34000).
Remove the lower arm ball joint mounting bolts
Remove the strut lower arm mounting bolts
Remove the hub and the knuckle assembly
Reverse the order of the removal procedure.
here is a step by step instructions on how to replace your bearing. please copy and paste the link into your browser for an image.
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Removal & Installation
Apply the brakes and hold in place.
Raise the vehicle.
Remove the front tire and wheel assembly.
Remove the cotter pin, lock nut and spring washer from the hub nut.
While the brakes are applied, loosen and remove the hub nut on the end of the driveshaft.
Release the brakes.
Remove the front disc brake caliper and adapter as an assembly, and the brake rotor from the steering knuckle.
Remove the nut attaching the outer tie rod to the steering knuckle. To do this, hold the tie rod end stud with a wrench while loosening and removing the nut with a standard wrench or crowfoot wrench.
Remove the tie rod end from the steering knuckle using Remover, Special Tool MB991113.
Remove the tie rod heat shield.
Remove the nut and pinch bolt clamping the ball joint stud to the steering knuckle.
The strut assembly-to-steering knuckle attaching bolts are serrated and must not be turned during removal. Hold the bolts stationary in the steering knuckles while removing the nuts, then tap the bolts out using a pin punch.
Remove the two bolts attaching the strut to the steering knuckle.
Use caution when separating the ball joint stud from the steering knuckle, so the ball joint seal does not get cut.
Separate the ball joint stud from the steering knuckle by prying down on lower control arm and up against the ball joint boss on the steering knuckle.
Do not allow the driveshaft to hang by the inner C/V joint; it must be supported to keep the joint from separating during this operation.
Pull the steering knuckle off the driveshaft outer C/V joint splines and remove the steering knuckle.
The cartridge type front wheel bearing used on this vehicle is not transferable to the replacement steering knuckle. If the replacement steering knuckle does not come with a wheel bearing, a new bearing must be installed in the steering knuckle. Installation of the new wheel bearing and hub must be done before installing the steering knuckle on the vehicle.
Slide the hub of the steering knuckle onto the splines on the driveshaft C/V joint.
Install the steering knuckle onto the ball joint stud aligning the bolt hole in the knuckle boss with the notch formed in the side of the ball joint stud.
Install a new ball joint stud pinch bolt and nut. Tighten the nut to a torque of 70 ft. lbs. (95 Nm).
The strut assembly-to-steering knuckle attaching bolts are serrated and must not be turned during installation. Install the nuts while holding the bolts stationary in the steering knuckle.
Position the lower end of the strut assembly in line with the upper end of the steering knuckle and align the mounting holes . Install the two attaching bolts. The bolts should be installed with so that the nuts face towards the front of the vehicle once installed. Install the nuts. Holding the bolts in place tighten the nuts to a torque of 40 ft. lbs. (53 Nm) plus an additional 90° turn after the specified torque is met.
Place the tie rod heat shield on the steering knuckle arm so that the shield is positioned straight away from the steering gear and tie rod end once installed. Align the hole in the shield with the hole in the steering knuckle arm. Install the outer tie rod ball stud into the hole in the steering knuckle arm. Start the tie rod attaching nut onto the stud. Hold the tie rod end stud with a wrench while tightening the nut with a standard wrench or crowfoot wrench. To fully tighten the nut to specifications, use a crowfoot wrench on a torque wrench to turn the nut, and a wrench on the stud.
Tighten the nut to a torque of 40 ft. lbs. (55 Nm). Install the brake rotor, disc brake caliper and adapter.
Clean all foreign matter from the threads of the driveshaft outer C/V joint. Install the hub nut in the end of the driveshaft and snug it.
Have a helper apply the brakes. With vehicle brakes applied to keep brake rotor and hub from turning, tighten the hub nut to a torque of 180 ft. lbs. (244 Nm)
Install the spring washer, lock nut and cotter pin on the hub nut. Wrap the cotter pin ends tightly around the lock nut.
Install the tire and wheel assembly. Install the wheel mounting nuts and tighten them to a torque of 100 ft. lbs. (135 Nm).
Lower the vehicle.
Set the front toe on the vehicle to required specification.