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How do you get pushrod off brake pedal - 1997 Chevrolet C1500

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Really cool, pain in the **** clip. use small flat blade screwdriver.

Posted on Jul 04, 2009

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Honda passport booster push rod adjustment


Adjust the brake pedal pushrod so there is a small clearance or free play in the brake pedal linkage equivalent to a couple of millimetres of free play on the pedal.

It is then extremely important to ensure there is a clearance of about 0.010" between the brake master cylinder piston and the booster pushrod. In the absence of the official service tool some careful measuring will be required. Some boosters have an adjustable pushrod and some need shims to be inserted between the booster and cylinder and some manufacturers provide no facility for adjustment...

Nov 07, 2016 | Honda Passport Cars & Trucks

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How to install breck booster


brake.
fsm book, install.
  1. On vehicles with an adjustable pushrod, adjust the brake booster rod so the measurement between the booster and the centerline of the clevis hole is 4.92 in. (15mm).
  2. Install the brake booster assembly and tighten the attaching nuts to 9-12 ft. lbs. (13-16 Nm).
  3. Adjust the master cylinder pushrod and install the master cylinder assembly.
  4. Connect the booster pushrod to the pedal clevis.
  5. Connect the vacuum lines to the brake booster.
  6. Connect the negative battery cable.
  7. Start the engine and check for proper brake operation.

Jun 26, 2014 | 1993 Nissan Altima

1 Answer

I have a 1998 chevy c1500 and all three of my brake lights stay on and i have already replaced the switch with a new one


Most brake light switches have a small nib or piston/pushrod which is depressed by the pedal when the pedal returns. Many pedals are fitted with a metal plate and sometimes a plastic bung, which connects with the brake switch's pushrod. If this pushrod isn't being pushed in when the pedal returns, then the brakes are going to stay on. Check this operation carefully and please report.

Nov 18, 2012 | 1998 Chevrolet C1500

1 Answer

How replaced brake ligth switch on ford expedition 2003


make sure check brake light fuse first if brake light fuse okay.you replace brake light switch by removing trim panel below steering column.look under brake pedal area unplug electrical connector .remove the cotter pin and pull switch and power brake booster pushrod off the pin.then slide switch off power brake booster pushrod dont lose small nylon washer when installing new brake light switch.

Nov 13, 2011 | 2003 Ford Expedition

2 Answers

How to change break switch on 89 mustang


  1. Disconnect the negative battery cable.
  2. Unplug the wire harness at the connector from the switch mounted at th brake pedal. The locking tab must be lifted before the connector can be removed.
  3. Remove the hairpin retainer, slide the stoplight switch, the pushrod and the nylon washers and bushings away from the pedal and remove the switch. NOTE: Since the switch side-plate nearest the brake pedal is slotted, it is not necessary to remove the brake master cylinder pushrod and washer from the brake pedal pin. To install:
  4. Position the switch so the U-shaped side is nearest the pedal and directly over/under the pin. Slide the switch down or up, trapping the master cylinder pushrod and black bushing between the switch side plates. Push the switch and pushrod assembly firmly toward the brake pedal arm.
  5. Assemble the outside white plastic washer to the pin and install the hairpin retainer to trap the whole assembly.
  6. Assemble the wire harness connector to the switch. Check the switch for proper operation. Connect the negative battery cable. NOTE: The stoplight switch wire harness must be long enough to travel with the switch during full-pedal stroke. If the wire length is insufficient, reroute the harness or service, as required.
Fig. 1: Brake pedal assembly

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Feb 07, 2011 | 1989 Ford Mustang

1 Answer

My problem is on the brake light switch everithing started when i replaced brackes booster didn't put the retainer clip back week later i start to have problems can't get it off parking is an automatic 97...


I think that it requires a new retainer on the brake pedal stud.

--- Brake Light Switch Removal & Installation To Remove:
  1. Disconnect the negative battery cable.
  2. Disable the air bag system. Refer to Chassis Electrical.
  3. Use snap ring pliers to remove the pushrod retainer from the stud on the brake pedal.
  4. Unsnap the brake light switch from the pushrod.
  5. Disconnect the electrical connector from the brake light switch.
To Install:
  1. Connect the electrical connector to the brake light switch.
  2. Snap the brake light switch on the pushrod.
  3. Install a new retainer on the brake pedal stud. Use a 7/16 in (11 mm) socket to push the retainer on the stud.
  4. Connect the negative battery cable.
  5. Enable the air bag system. Refer to Chassis Electrical.

Oct 08, 2010 | 1997 GMC Sierra

1 Answer

TO JTURCOTE, THANK YOU BUT MY SWITCH DOES NOT LOOK LIKE THE ONE IN THE DIAGRAM. MINE IS MOUNTED HIGH ON THE BRAKE PEDAL ARM BUT IS NOT CONNECTED TO THE MASTER CYL. PUSH ROD. HELP


Sorry. That is the one autozone.com calls for in your car. there is another one in the book for the other trucks. Does yours look like this? If so, instructions pasted below.

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Fig. 1 Exploded view of the brake light switch
  1. Lift the locking tab on the switch connector and disconnect the wiring.
  2. Remove the hairpin retainer, slide the stop lamp switch, pushrod and nylon washer off of the pedal. Remove the washer, then the switch by sliding it up or down.

On trucks equipped with speed control, the spacer washer is replaced by the dump valve adapter washer.
  1. To install the switch, position it so that the U-shaped side is nearest the pedal and directly over/under the pin.
  2. Slide the switch up or down, trapping the master cylinder pushrod and bushing between the switch side plates.
  3. Push the switch and pushrod assembly firmly towards the brake pedal arm. Assemble the outside white plastic washer to the pin and install the hairpin retainer.



CAUTION Don't substitute any other type of retainer. Use only the Ford specified hairpin retainer.

  1. Assemble the connector on the switch.
  2. Check stop lamp operation.

Sep 24, 2010 | 1999 Ford Expedition

1 Answer

1997 GMC C1500 pickup 2-wheel drive. Brake pedal has too much freeplay in it. I have replaced all the shoes/pads and rotors and drums and also the master cylinder. I am not sure how to take out the...


If you still have that much play you may have to replace the booster as well. If you go to changing the pushrod it may add too much pressure to the booster and make it fail.

Sep 14, 2010 | GMC C1500 Cars & Trucks

1 Answer

My 1994 Toyota Corolla's brake lights wouldn't go off , I didn't know what to do so I think that the battery died. What caused the brake lights to stay on? Thanks


Most likely, your brake light switch is sticking on. Usually this switch is located on the brake pedal arm, where the pushrod connects to the arm about four inches above the foot pedal.

Usually, there is a small spring clip that holds all this together, pull that out and pull the pushrod to the side, the switch should drop off. It has two wires attached to it, unplug those and take it to the auto parts store.

Plug the new one in, put it over the end of the pushrod and put all that back on the arm. There may be some washers on either side of it also. Put the spring clip back in, and you should be done. Test the lights to see that they work correctly.

If you don't want to attempt this yourself, it should be an inexpensive repair at the shop (maybe $50 or so).

Sep 06, 2010 | Toyota Corolla Cars & Trucks

1 Answer

Fix brake switch on a 1997 chevy tahoe


Stop Lamp Switch Removal & Installation To Remove:
  1. Disconnect battery negative cable.
  2. Disarm the air bag system. gm-06-00-1035.gif

  3. Using snap ring pliers, remove pushrod retainer from brake pedal pin.
  4. Remove stop lamp switch from pushrod.
  5. Disconnect stop lamp switch electrical connector.
To Install:
  1. Connect stop lamp switch electrical connector.
  2. Snap stop lamp switch onto pushrod.
  3. Using an 11 mm socket, push pushrod retainer clip onto brake pedal pin.
  4. Connect battery negative cable.
  5. Arm the air bag system.

Aug 04, 2010 | Chevrolet Tahoe Cars & Trucks

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