Question about 1999 Plymouth Voyager

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Motor belt keep coming out and is brand new - 1999 Plymouth Voyager

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Check all pulleys closely for warp or wobble, other than that I would look at replacing tensioner.

Posted on Jul 03, 2009

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If all pulleys and tensioner are fine,make sure your van is not missing a plastic splash guard located at the fender which protects all this parts and the belt from getting wet when driving on wet roads.By the way you can get this guard at most junkyards.

Posted on Sep 19, 2009

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1 Answer

The blet to the engine keep coming off i have had the pullie replaced but the belt keep coming off at least once or twice a month.


not sure what pulley you are talking about but the automatic belt tensioner may be the problem if its not keeping enough tension on the belt through out the accelerating and decelerating of the motor.this is usually the problem.

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adjust so that the longest run of the belt, between pulleys, has 1/2"flex

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2 Answers

Serpentine belt in a 1995 Mercury sable





I have the same car and last night my belt slipped off. The top small pulley backed it's self out. The problem is in most cars the pulleys are reverse threaded so this wont happen, in ours not so much. The pully spins loose with the turn of the belt so it has to be tightened way down. IT's a pain. Here is a diagram I found and You need a 15mm wrench, which doesn't just come in most sets. Good Luck

The book says "Using a 15 mm socket or wrench on bolt attaching drive belt tensioner pulley, rotate drive belt tensioner clockwise. Make sure spring keeper engages into slot." I would put a socket on the 15 mm pulley bolt and a long handle for leverage. Thats one tight spring.
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Oct 24, 2008 | 1995 Mercury Sable

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