Question about 1991 Peugeot 405

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How do you reset rear calipers onpeugot306rear brakes [to fit new pads] hand brake is on same cyld

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The first thing to do is, release the tension on the handbrake, but to compress the cylinder, you need a 'cylinder wind back tool'.
Which is basically like a 'vice' but as you tighten it, it screws the cylinder back in.
That's yer problem solved:)
Remember you need to 're-bed' in the pads, and make sure the rotors don't have to much of a lip on them.
Happy motoring.

Posted on Jul 27, 2009

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And make sure that the *** on the back of the pad lines up with the slot on the piston on the caliper.

Posted on Jul 28, 2009

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How to put rear brakes on


Remove the caliper mounting bolts and remove the caliper. Replace brake pads as necessary. Special tool is required to retract caliper piston to fit over new pads. (see picture below)
Retract piston in caliper using special tool to rotate clockwise and make sure the notch in the piston is aligned properly so the tab on the inner pad will fit in properly.
Reinstall caliper assembly and caliper mounting bolts.


5_28_2012_9_32_09_am.jpg

May 28, 2012 | 1997 Honda Accord

2 Answers

How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif

Jan 25, 2011 | 2007 Toyota Camry

1 Answer

Replacing rear brake pads 1994 VW Golf, - process of please how to release hydraulic cylinder and hand brake mechanism to enable new pads to be fitted


YOU HAVE TO TO USE LARGE C CLAMP AND OLD INNER BRAKE SHOE OPEN BLEEDER SCREW A LITTLE COMPRESS PISTON BACK IN CALIPER BORE WITH C CLAMP AND INNER BRAKE SHOE.THEN TIGHTEN BACK UP CALIPER BLEEDER SCREW.WHEN BRAKE WORK DONE BLEED BRAKES.MAKE SURE YOU HAVE GOOD FIRM SOLID BRAKING BEFORE DRIVING THE VECHICLE.

Oct 30, 2010 | Volkswagen GLI Cars & Trucks

2 Answers

I am having difficulty installing rear brake rotors over the parking brake pads. The star wheel adjusters are all the way in and the new rotors do not want to go on over the new pads


you have to loosen the emergency brake adjustment on the cable give it some slack push the shoes together by hand and rotor will fit . please dont forget to rate this answer . hope this helps

Jul 28, 2010 | 1995 Toyota Camry

1 Answer

Replace rear brake pads


Rear disc brake pads offer better performance and are not as affected by moisture like conventional brake shoe style brakes are. Rear disc brakes are similar to front disc brakes. The main difference is that rear disc brake systems must incorporate the emergency brake system. There are two methods widely used for the emergency brake with rear disc systems. The first system is a brake shoe inside the brake disc that is actuated by the emergency brake lever. The second is a screw style actuator inside the brake caliper. When activated the brake pads are forced into the brake disc and held tightly by the emergency brake lever.
READ COMPLETELY BEFORE STARTING
Step 1 - Identify Rear Disc Brake Components
rear_brake_pads.jpg Rear disc brake assembly includes; rear brake disc, rear brake pads, brake caliper mount and a caliper mounting screw. (Note: Some vehicles do not have the rotor mounting screw.)
Step 2 - Removing the Rear Brake Caliper Mount Bolts
rear_brake_pads_2.jpg To replace rear brake pads and rotors the rear brake caliper needs to be removed. First loosen the rear brake caliper mount bolts and remove them. Turn counter clockwise.
Step 3 - Lift Rear Brake Caliper from The Caliper Mount
rear_brake_pads_3.jpg After the caliper mount bolts have been removed, gently lift the brake caliper from the caliper mount. Inspect the caliper slides; they should move freely in the caliper mount. Remove rear brake pads and hardware.

Step 4 - Removing Caliper Mount Bolts
rear_brake_pads_4.jpg With a socket wrench or other appropriate removal tool, loosen the rear brake caliper mounting bolts. Remove bolts and lift the caliper mount and remove it from the vehicle. Remove the retaining screw from the disc mounting hole. Tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub holding on tightly, using both hands. You do not want to drop the rotor.

Step 5 - Removing Rear Brake Rotor
rear_brake_rotor.jpg Remove the retaining screw from the disc mounting hole, tap the rotor gently to release any rust that has accumulated between the rotor and bearing hub. Lift brake rotor from wheel hub, hold on using both hands and do not drop.

Step 6 - Install New Brake Rotor
rear_brake_rotor_2.jpg Check the new rotor against the old brake rotor to make sure they are the same size. Clean the mating surface on the wheel hub before the new brake rotor is installed. Reinstall rotor retainer screw.
Step 7 - Reset Rear Brake Caliper
rear_brakes_7.jpg Before new brake pads can be installed, the rear brake caliper must be reset. The reset tool winds the piston back into position so the new brake pads will fit. This style of brake caliper will not compress with a clamp tool; it can only be reset with the proper reset tool.
Step 8 - Reinstall Rear Caliper Mount and Install New Rear Brake Pads
rear_brake_rotor_3.jpg After the caliper has been reset, reinstall caliper mounting bolts and make sure the bolts are tight. Then match up the old brake pads to the new brake pads. They should be exactly the same except, of course; the old ones will be worn out. Check the new brake pads for proper fit and install any brake hardware that is required.
Step 9 - Remount Rear Brake Caliper
rear_brake_rotor_4.jpg Reinstall the brake caliper, align brake pad hardware and reinstall caliper mounting bolts. (Note: align the rear peg of the brake pad to the groove in the caliper piston.) Recheck and retighten all caliper and caliper mount bolts. Bleed brake system to relieve any air in the system. Before driving the vehicle, push the brake pedal down and let it up slowly. This operation forces the brake pads to travel to the brake rotors. DO NOT DRIVE VEHICLE until proper brake pedal operation resumes. When test driving vehicle listen for any unusual noises during the operation of the brakes.
WARNING! Always have the vehicle under inspection on level ground, in park with the emergency brake on. Always wear protective eyewear, gloves and necessary clothing before inspection or work begins. Never crank an engine over when anyone is near the battery or engine. Always have an operational fire extinguisher close by, obey all first aid instructions in the event of an injury. Never stand in front or behind a vehicle when cranked over or running. When engine is cranked over keep hands and clothing away from rotating components. Never move a car without proper brake pedal operation.

Jun 01, 2010 | 1995 Saab 900

2 Answers

How do you remove the rear brake caliper on 1996 mercury grand marquis


Removal & Installation
  1. Raise and safely support the vehicle.
  2. Remove the rear wheel and tire assembly.
  3. Remove the brake fitting retaining bolt from the caliper and disconnect the flexible brake hose from the caliper. Plug the hose and the caliper fitting.
  4. Remove the caliper locating pins. Lift the caliper off the rotor and anchor plate using a rotating motion.

WARNING Do NOT pry directly against the plastic piston or damage to the piston will occur.



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Rear disc brake caliper removal


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Rear disc brake caliper installation

To install:
  1. Position the caliper assembly above the rotor with the anti-rattle spring located on the lower adapter support arm. Install the caliper over the rotor with a rotating motion. Make sure the inner pad is properly positioned.
  2. Install the caliper locating pins and start them in the threads by hand. Tighten them to 19-26 ft. lbs. (26-35 Nm).
  3. Install the brake hose on the caliper with a new gasket on each side of the fitting outlet. Insert the retaining bolt and tighten to 30-40 ft. lbs. (40-54 Nm).
  4. Bleed the brake system, install the wheel and tire assembly and lower the vehicle.
  5. Pump the brake pedal prior to moving the vehicle to position the linings.
  6. Road test the vehicle.

May 23, 2010 | 1996 Mercury Grand Marquis

2 Answers

Change hyundai accent 2001 front brake pads


may have siezed caliper slide pins suggest buy reman loaded caliper assembly

Oct 05, 2009 | 2001 Hyundai Accent

1 Answer

Rover 45 rear brake pad renewal (caliper problem)


you have to fitt the caliper realy tight to get a good hand brake..remove the caliper..With pads in place. Press the brake to push out the piston.Only a little.Then replace the caliper with it realy tight onto pads.Then work the handbrake up and down a few times then you should be ok.Dont worrie about the brake being a bit tight.Just take it for a short run then.It will losen up.The handbrake is self adjusting.

May 31, 2009 | 2006 Sterling 825

2 Answers

1999 Chev Blazer 6cyl 4.3L 4WD Rear Brake assy - I have replaced 2 Brake Pads and Rotor. After replacing and a test drive... Its making a scrapeing noise and now the rotor is extreamly hot and descolored....


I replaced the rotors and pads on my right hand drive Blazer and had the same problem ,dont worry in a couple of days normal running the pressure goes away and you dont get the heat problem.
Its just the new pads bedding in.

J.C.
U.K.

Jul 17, 2008 | 1999 Chevrolet Blazer

2 Answers

Replacing lincoln LS rear brake pads. How do you adjust the electric parking brake so the new pads will fit?


Screw in rear caliper pistons. Install pads and caliper,then ratchet up parking brake by hand, at caliper. No electric or cable issues involved

Jun 29, 2008 | 2003 Lincoln LS

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