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Anonymous Posted on Aug 16, 2014

How do you install orifice tube on a 1996 ford mustang

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Allen Stewart

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  • Expert 71 Answers
  • Posted on Aug 16, 2014
Allen Stewart
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First, you need to locate it. It will be in the liquid line usually around the dryer/accumulator. Once you've located it, you can use a orifice valve removal tool or you can use compressed air to blow the valve out by following the line the valve is in to it's next connection. Using a clean shop rag/towel place it loosely over the end where the orifice valve is located at, and using compressed air blow into the opposite end and the valve will blow out.

Just to let you know, any time you open the system you must evacuate/pull a vacuum on the system to remove any moisture. Usually if the orifice valve fails it's due to contaminants stopping/restricting the flow through the valve. Once you remove your old valve inspect it carefully, if it has a lot of contaminants on it, you'll need to replace your a/c compressor & dryer/accumulator as well and before installing ANY new parts, you'll need to flush the system to remove all contaminants or you'll be wasting your time & money.

If your not trained in this field, I wouldn't recommend you doing this yourself! You'll need the correct tools & experience to do this job correctly. These tools are not cheap nor is the parts! Hope this helps.

  • Allen Stewart
    Allen Stewart Aug 16, 2014

    4 hours to evacuate the system? I've never done 1 longer than 30-45 minutes. Of course I have a 2 stage pump but still, this is not for the inexperienced! You must make sure you add the correct oil & amount as well as freon/R134A. Certain jobs should ONLY be performed by someone with the expertise/knowledge in how to do it correctly! JMHO

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Brad Brown

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  • Cars & Trucks Master 19,187 Answers
  • Posted on Aug 16, 2014
Brad Brown
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First thing is to use a recovery station to remove the Freon. Then you open the system connections at the receiver dryer and look into the outbound connection for the orifice tub. You might need to use a pick or needle nose pliers to remove it. When it is out, you need to remove the compressor from the circuit and flush the whole system with a recommended solvent. Drain the oil from the compressor by sitting it so that the connections allow it to drain. Catch the fluid from the flushing and the compressor to check for debris. If you see any you can re-flush the system again. If you see rust you have to replace everything. When you are done, put the orifice tube back, put in a NEW receiver dryer. Connect the compressor back to one side, put new oil back in the system according to the specs. connect the other side, pump the system down and wait for 4 hours with the vacuum pump running. Then charge the system. Now you know why it is so expensive.

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5 Related Answers

Anonymous

  • 23 Answers
  • Posted on Oct 03, 2008

SOURCE: location of orifice tube in 2004 ford taurus

orfice should be located on the accumulator, where the large line connects.

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Anonymous

  • 93 Answers
  • Posted on Jun 04, 2009

SOURCE: Where, exactly, is the orifice tube located on my truck?

the orfice tube is locate in the line between condenser and evaporator. near the spring lock coupling. you must unbolt the cruise servo and overflow bottle, reposition them out of way and you will see the line connection..the orfice is inside line near that uniion. the ac system must be evacuated prior to removal, and recharged afterwards..

Anonymous

  • 3533 Answers
  • Posted on Jun 25, 2009

SOURCE: Where is the Orifice Tube found on 1996 GMC JIMMY

its under the hood on the right side next to the firewall try these websites fix &troubleshoot heating & A/C www..automedia.com car A/C repair www.directgardening.com and try this website to see if they have information on your car if they do you be able to get pictures and diagrams www.autozone.com and www.alldatadiy.com

emissionwiz

Marvin

  • 85242 Answers
  • Posted on Jul 07, 2009

SOURCE: I HAVE A 1996 FORD EXPLORER,MY AIR CONDITIONER

try replacing the compressor cycling switch in the low side at the accumulator

emissionwiz

Marvin

  • 85242 Answers
  • Posted on Jun 04, 2010

SOURCE: How do I change the orifice tube on a 1998 Ford

THE SMALLER LINE GOES TO THE EVAPORATOR, i HAVE CHECKED WITH MY FRIEND AT FORD ON THIS PROBLEM AND HE SAID U HAVE TO REPLACE THE SMALLER AC LINE (HI PRESSURE LINE, THE ORIFICE TUBE IS PART OF THE HIGH PRESSURE LINE, HERE IS THE PART NUMBER FROM A SITE CALLED ROCKAUTO.COM
MOTORCRAFT Part # YF2227 {#F6ZH19N651AD, F6ZZ19835A}
factory installed AC High pressure refridgerant line.


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A/C Evaporator Core Orifice The A/C evaporator core orifice (19D990) should be replaced whenever the A/C compressor (19703) is replaced for lack of performance (internal damage). The A/C evaporator core orifice, located in the condenser to evaporator tube (19835), cannot be serviced in detail as a component of the line. If replacement is necessary, follow the procedure outlined for Liquid Line Removal and Installation. An orifice tube replacement service kit may be used as an optional service procedure. Refer to Section 12-00 for information regarding the use of an A/C Evaporator Core Orifice Replacement Kit E5VY-19D695-A.
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A/C Evaporator Core Orifice Replacement Kit Installation
  1. Discharge A/C refrigerant system. Refer to System Discharging and Recovery as outlined.
  1. Remove condenser to evaporator tube (19835) from vehicle.
  1. Locate A/C evaporator core orifice (19D990) by three indentations or a circular recess in metal portion of the condenser to evaporator tube.


    A/C Evaporator Core Orifice Location
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  1. Note angular position of ends of condenser to evaporator tube so that it can be reassembled in correct position.
  1. Cut a 63.5 mm (2.5 inch) section from condenser to evaporator tube at A/C evaporator core orifice location. Do not cut closer than 25.4 mm (1 inch) from start of a bend in tube.


    A/C Evaporator Core Orifice Section Removed From the Liquid Line
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  1. Remove contaminants from the two pieces of the condenser to evaporator tube.
  1. NOTE: The inlet half of the condenser to evaporator tube will be positioned against the A/C evaporator core orifice tabs when correctly assembled.

    Lubricate fitting with clean refrigerant oil and assemble orifice tube kit (with A/C evaporator core orifice installed) to condenser to evaporator tube. Make sure flow direction arrow is pointing toward evaporator end of the condenser to evaporator tube, and taper of each compressor ring is toward compression nut.


    A/C Evaporator Core Orifice Kit Disassembled Components
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