Question about 1991 Geo Tracker

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Intake minifold removal

I am trying to remove the intake manifold on my 94 geo tracker (4wd, 1.6ltr) i seem to have all of the visible bolts removed yet it wont come off... any thoughts?

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First, make sure you are 100% sure of having all bolts removed. Use a small mirror and flashlight if needed to check around all edges - 360 degrees. If there are hard to reach/see places, triple check those.

Once you're sure, it's probably just that the pressure and heat almost fuses the parts together, so some effort is required. Try using a rubber mallet or a small block of wood and a hammer, so that nothing too hard hits the manifold. Try tapping the manifold from the sides in the direction of sliding it across the face of the engine, not pounding it down onto the engine.

Don't hit it too hard, just lots of light taps to slowly break the seal between the manifold, gasket, and head.

Posted on Jun 30, 2009

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  • 137 Answers

Did you remove the brace? under it?

Posted on Oct 22, 2009

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1 Answer

Transfer case removal


Suzuki Samurai/Sidekick/Tracker 1986-1998 Repair Guide
Transfer Case Assembly - REMOVAL & INSTALLATION

Samurai Models
Even the 2WD Samurai uses a transfer case. Rather than use a straight line driveshaft from the transmission to the differential, the Samurai leaves the transfer case in place and replaces its internal working with a simple offset gear mechanism, thus keeping 2 of the 3 driveshafts used in the 4WD vehicle.
  1. On 4WD vehicles, remove the transfer case shift lever.
  2. Raise and support the vehicle safely.
  3. Drain the oil from the transfer case.
  4. Matchmark and remove the driveshafts from the transfer case assembly. Not all of the driveshafts need to be completely removed from the vehicle, just unbolted from the case flanges. In most cases, the shaft or shafts on one side of the transfer case can be repositioned and supported out of the way.
  5. Support the transfer case using a suitable transmission jack.
  6. Disconnect the speedometer cable from the transfer case.
  7. On 4WD vehicles, disconnect the 4WD switch lead wire at the coupler.
  8. Remove the three mounting bolts and/or nuts securing the transfer case to the chassis, as applicable.
  9. Carefully lower the transfer case from the vehicle.
To install:
  1. Position and install the transfer case. Tighten the mounting bolts to 159-248 inch lbs. (18-28 Nm) and/or the mounting nuts to 19-25 ft. lbs. (25-34 Nm).
  2. On 4WD vehicles, connect the 4WD switch lead wire at the coupler.
  3. Connect the speedometer cable to the transfer case.
  4. Properly refill the transfer case with an approved type of gear oil.
  5. Align and install the driveshafts to the transfer case.
  6. On 4WD vehicles, install the transfer case shift lever.
  7. Remove the jackstands and carefully lower the vehicle.
Sidekick, Tracker, Sidekick Sport and X-90 Models
On these models the transfer case is bolted to the transmission and takes the place of the 2WD transmission's extension housing. Therefore, transfer case is removed or installed as part of the transmission assembly.

Hope this help (remember rated this and comment).

Mar 21, 2010 | 1993 Geo Tracker

1 Answer

Changing pvc valve


1995 Geo Truck Tracker 4WD 1.6L TBI SOHC 4cyl
The PCV Valve is located under hood, center, upper engine area, top of engine, mounted in passenger side of intake manifold.

The low gas mileage and the versatility that your 1995 through 1999 Geo Tracker offers are two benefits of owning it. The maintenance needs to be kept up on your Geo Tracker. One form of this maintenance is to replace the valve cover gasket once you have driven 100,000 miles or more.
  1. Allow your engine to cool. Disconnect the negative battery cable. Remove the air inlet hose and air intake case or air cleaner housing. Detach the PCV valve hose from the PCV valve. Separate and remove the spark plug wires and the accelerator cable from their clips.
  2. Loosen and remove the valve cover bolts. Lift the cover up and off. Using a flathead screwdriver, gently nudge the gasket out of the gasket seating area. Using automotive engine cleaner and a clean cloth rag, clean the gasket seating area.
  3. Place the new gasket in the gasket seating area. Put the cover back into place. Put the bolts in and then using a torque wrench tighten them. Do not over tighten the bolts or the gasket will not fit correctly. Reconnect the spark plug wires and the accelerator cable in the holding clips.
  4. Reconnect the rubber hose to the PCV valve. Install the air intake case, or air cleaner housing, and the air inlet hose. Reconnect the negative battery cable. Add oil to the car and start the engine. Allow the car to run 10 to 15 minutes. This will allow the oil to lubricate the engine while it moves to the top.
I hope helps with this (remember rated this help) Good luck.

Dec 29, 2009 | 1995 Geo Tracker

1 Answer

NEED TO CHANGE FUEL PUMP ON A 1992 GEO TRACKER


i dont think you do remove the back seat and right under there should be some screws or bolts with wires connected to the fuel pump removing the bolts should do the job

Nov 14, 2009 | 1997 Geo Tracker 2 Door

1 Answer

96 Geo Tracker Belt Removal Problem


it has more than one bolt.
loosen them all.

May 08, 2009 | 1996 Geo Tracker 2 Door

1 Answer

I am replacing a clutch on a '92/'93 Geo Tracker and I cannot figure out how to remove the stick shifters(4WD). Can anyone HELP me?


they all unbolt.

it should be obvious.
see screw, and bolt ,take it off
you mean 4wd shifer,
1 screw front of housing, 1 screw rear.
10mm head i think?
you did remove the boot and console right.?

Apr 07, 2009 | 2001 Kia Sephia

1 Answer

I am currently trying to replace a worn out clutch on a '92 or '93 AWD Geo Tracker, and I can't figure out how to remove the shifter handles. If anyone could HELP it would be greatly appreciated. Thanks


i think you mean the gear shifters.
its not awd its part time 4wd. huge diff.r

ok consoles off , center .
remove boots.
both tranny extension housings are now exposed.
both remove the same way (5sp and 4wd levers)
see the 10mm bolts 2 , just unscrew them.

bingo. im a genious

Apr 07, 2009 | 1993 Geo Tracker

1 Answer

Can't remove intake manifold on 94 Chevy 5.7L TBI


Yes, the allen bolts need to come out.

Jan 05, 2009 | 1994 Chevrolet G20

1 Answer

Turn signal switches


No.first off remove horn pad in centre of steering wheel and remove steering wheel Do Not hit steering shaft to remove,use puller or wiggle it off.Remove the bottom steering wheel cowl/shroud below steering wheel.Lower the steering column by removing the two torx head bolts located under the dash.Remove the two upper and lower screws that hold the switch to the column.Unplug switch and assembly is reverse of disassembly.Good luck let me know if you need more help

Nov 23, 2008 | 1991 Geo Tracker

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