1994 Plymouth Grand Voyager Logo

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Anonymous Posted on Aug 05, 2014

How does the passenger side dash come out

The insulation in the box that diverts the air flow from the defrost to upper vents deteriorated and I need to clean it out

1 Related Answer

Anonymous

  • 117 Answers
  • Posted on Feb 05, 2011

SOURCE: i have a 98 ply grand voyager, and have heat from

Does your van have seperate controls for driver and passenger temperature settings? If so the most likely cause is a broken actuator or broken passenger blend door. Unfortunately, the only way to repair a broken blend door is to remove the dash and the HVAC assembly.

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b.This door turns out to be the most difficult to replace. In order to replace the door, the dash panel has to be removed. It's still better than the dealer fix because you don't have to evacuate the AC system, drain the radiator, and remove the plenum box. But it is more work than the other fixes. When this door breaks, it falls in the down position, blocking the floor vents and diverting all air through the defrost vents. From a safety standpoint, this is good since you'd most likely rather have a clear windshield than warm feet. We suspect that a large percentage of customers will just leave this door unrepaired. You will have heat through the dash vents and to the windshield, just nothing to the floor. It's inconvenient, but you'll have to make the determination if warm feet are worth the extra work to fix the door. An extra pair of socks is easier.
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Electrical problem under dash How do I remove dash?

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Instrument panel upper trim panel

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Instrument panel


  1. Disconnect the negative battery cable.
  2. Disable the Supplemental Inflatable Restraint (SIR) system.
  3. Carefully pry upward, using a small, flat-bladed tool, to remove the defroster grille.
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  9. Remove the right and left A/C vent trim panels.
  10. Open the trap door in the rear of the glove compartment and remove the passenger inflatable restraint wiring connector from the retaining clip on the rear of the glove compartment assembly.
  11. Remove the 4 glove compartment-to-instrument panel retaining screws.
  12. Pull the glove compartment assembly outward enough to access the wiring connectors for the glove compartment switches. Label and detach the wiring connectors.
  13. Remove the glove compartment assembly from the instrument panel.
  14. Remove the retaining screws and courtesy lamps from the right and left sound insulators and remove the sound insulators.
  15. Remove the steering column opening filler trim by grasping at the front and rear edges and pulling downward.
  16. Remove the 4 retaining bolts and the steering column opening bracket.
  17. If equipped with full console, remove the console.
  18. If equipped with mini console, remove the radio.
  19. Remove the headlamp switch module.
  20. Remove the 2 bolts and the hood latch release.
  21. Move the driver's seat to its full rearward position.
  22. Remove the steering column.
  23. Remove the 8 instrument panel retaining screws, detach the wiring connector at each side of the instrument panel, and remove the shims at the lower mounting screws.
  24. Remove the instrument panel with the aid of an assistant.
To install:
  1. With the aid of an assistant, position the instrument panel in the vehicle.
  2. Attach the wiring connector at each side of the instrument panel, install the shims and the 8 instrument panel retaining screws.
  3. Install the steering column.
  4. Install the hood latch release with the 2 bolts.
  5. Install the headlamp switch module.
  6. If equipped with mini console, install the radio.
  7. If equipped, install the console.
  8. Install the steering column opening bracket and the steering column opening filler trim.
  9. Install the right and left sound insulators.
  10. Position the glove compartment assembly and attach the wiring connectors to the switches.
  11. Push the glove compartment into place and install the retaining screws.
  12. Place the passenger inflatable restraint wiring connector on the retaining clip on the rear of the glove compartment assembly and close the trap door.
  13. Install the right and left A/C vent trim panels.
  14. Install the instrument cluster.
  15. Position the upper trim panel on top of the instrument panel, making sure the sensors are through the trim panel.
  16. Install the upper trim panel retaining screws through the heater/air conditioning vent openings.
  17. Gently push the heater/air conditioning vents into place.
  18. Install the upper trim panel retaining screws through the defroster grille opening.
  19. Install the Sunload and Headlamp Auto Control sensors to the defroster grille.
  20. Gently push the defroster grille into place.
  21. Enable the SIR system.
  22. Connect the negative battery cable.
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Air condition

Have you checked the diverter doors under the dash??
It sounds like a vaccum hose may have fallen off your vent controller.
I have had similar problems and found that the air WAS moving, but it was all going up through the defrost vents at the windshield.
A quick check of the vac. lines showed that one under the glove box was pulled off.
with the engine running, try setting the air settings to all the options ( vent/floor/defrost..etc..)
See it you can feel or hear the diverters moving under the dash..
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