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Alternator removal how to remove the alternator

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How to change alternator 2005 chryler 300


This answer covers:
2005 Chrysler 300 6cyl VIN "G" 3.5L SFI HO (72% of 2005 300's)
2005 Chrysler 300 6cyl VIN "R" 2.7L MFI DOHC (28% of 2005 300's)
2005 Dodge Magnum 5.7L engine

Alternator

Removal & Installation


WARNING - Precautions Section:
Disconnect negative cable from battery before removing battery output wire (b+ wire) from alternator. Failure to do so can result in injury or damage to electrical system.

2.7L Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect negative battery cable.
  3. Remove alternator drive belt.
  4. Disconnect alternator field circuit plug.
  5. Remove B+ terminal nut and wire.
  6. Remove 2 lower mounting bolts.
  7. Remove alternator.
To install:
  1. Install alternator.
  2. Install upper bolt mounting bolt.
  3. Install 2 lower mounting bolts.
  4. Tighten bolts to 48 ft. lbs. (65 Nm).
  5. Install B+ terminal nut and wire. Tighten nut to 115 inch lbs. (13 Nm).
  6. Connect alternator field circuit plug.
  7. Install alternator drive belt.
  8. Connect negative battery cable.
3.5L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect negative battery cable.
  3. Remove alternator drive belt.
  4. Remove bracket bolts.
  5. Remove upper mounting bolt.
  6. Raise and support vehicle.
  7. Remove middle splash pan.
  8. Disconnect alternator field circuit plug.
  9. Remove B+ terminal nut and wire.
  10. Remove lower mounting bolts.
  11. Remove alternator.
To install:
  1. Install alternator.
  2. Install lower mounting bolts. Loosen install the upper mounting bolt.
  3. Tighten lower mounting bolts to 48 ft. lbs. (65 Nm).
  4. Connect alternator field circuit plug.
  5. Install B+ terminal nut and wire. Tighten nut to 115 inch lbs. (13 Nm).
  6. Install middle splash pan.
  7. Lower vehicle.
  8. Remove loose installed upper bolt.
  9. Install bracket and bracket bolt.
  10. Install upper mounting bolt and bracket.
  11. Tighten upper mounting bolt to 48 ft. lbs. (65 Nm).
  12. Tighten the bracket bolt to 40 ft. lbs. (54 Nm).
  13. Install alternator drive belt.
  14. Connect negative battery cable.
5.7L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect negative battery cable at battery.
  3. Remove alternator drive belt.
  4. Raise and support vehicle.
  5. Unsnap plastic insulator cap from B+ output terminal.
  6. Remove B+ terminal mounting nut at rear of alternator. Disconnect terminal from alternator.
  7. Disconnect field wire connector at rear of alternator by pushing on connector tab.
  8. Remove alternator support bracket nut and bolt. Remove support bracket. See Figure 1.
  9. Remove 2 alternator mounting bolts. See Figure 2.
  10. Remove alternator from vehicle.

Fig. 1 Alternator Support Bracket - 5.7L engine

7309257c-afe6-4c17-9422-d7fa2e3bd4b1.jpg

Fig. 2 Alternator Mounting Bolts - 5.7L engine

22b81ff7-7912-467f-9eaf-13ba2ff3a1a4.jpg

Oct 13, 2014 | 2005 Chrysler 300

2 Answers

How to change alternator on peugeot 1.4 16v


For step by step alternator removal on Peugeot vehicle,click the link below:----

How to change Alternator on Peugeot

http://www.howtorepairguide.com/2012/11/how-to-change-alternator-on-peugeot.html

----------

These will help.

Thanks.

Nov 28, 2012 | Cars & Trucks

1 Answer

How do you replace an alternator from 2002 Mazda 626 V6 engine?


FIRST TURN OFF RADIO.REMOVE NEGATIVE BATTERY CABLE.REMOVE FRESH AIR DUCT.REMOVE RADIATOR UPPER BRACKET.REMOVE CONDENSOR FAN IF EQUIPPED.REMOVE ELECTRICAL CONNECTORS FROM THE ALTERNATOR.LOOSEN THE BELT TENSIONER LOCK NUT AND TENSION ADJUSTING BOLT.REMOVE ALTERNATOR UPPER MOUNTING BOLT.REMOVE RIGHT SPLASH SHIELD. REMOVE DRIVE BELT FROM THE ALTERNATOR PULLEY.REMOVE AC COMPRESSOR AND SUPPORT IT ASIDE LEAVING THE REFRIGERANT LINES CONNECTED.REMOVE ALTERNATOR THROUGH BOLT.THEN REMOVE ALTERNATOR.

Mar 01, 2011 | 2003 Mazda Mazda6

1 Answer

How do i remove an alternator on a 2000 caddilac seville sts


FIRST TURN OFF RADIO.REMOVE NEGATIVE BATTERY CABLE. REMOVE ACCESSORY DRIVE BELT.REMOVE THE COOLING FANS.REMOVE ALTERNATOR COOLER OUTLET HOSE.REMOVE ALTERNATOR COOLER INLET HOSE.REMOVE ELECTRICAL CONNECTORS.REMOVE ALTERNATOR MOUNTING BOLTS.REMOVE ALTERNATOR.PUT EVERYTHING BACK VISA VERSA TORQUE ALTERNATOR BOLTS 37 FT LBS.TORQUE ELECTRICAL CONNECTORS + BATTERY CONNECTION 115 INCH POUND,ALTERNATOR COOLER HOSE TORQUE 80 INCH POUNDS.

Aug 15, 2010 | 2000 Cadillac Seville

2 Answers

Alternator Removal


Alternator - REMOVAL & INSTALLATION
  1. Disconnect the negative battery cable.
  2. Raise and safely support the front of the vehicle securely on jackstands.
  3. Remove the passenger side engine and transaxle splash shield.
  4. Remove the alternator wiring harness bracket bolt from the rear of the alternator.
  5. Disconnect the alternator electrical connector from the alternator.
  6. Remove the ground wire nut and wire.
  7. Remove the B terminal wire boot. Remove the B terminal nut and wire.
  8. Loosen the inner and outer alternator to bracket mounting bolts.
  9. Loosen the alternator adjustment lock bolt.
  10. Turn the alternator adjustment bolt counterclockwise to loosen the belt.
  11. Remove the belt from the alternator.
  12. Remove the alternator lock bolt and washer.
  13. Remove the inner alternator to bracket mounting bolt and two washers.
  14. Remove the outer alternator to bracket mounting bolt and two washers.
  15. Remove the alternator.
  16. The installation is the reverse of removal.
  17. Adjust the drive belt. For the procedure, please refer to General Information and Maintenance, Routine Maintenance and Tune-Up, Belts, Adjustment, Alternator.
cf55885.jpg

Fig. Alternator wire identification


Hope help with this (remember rated this post).


May 17, 2010 | 1998 Mercury Villager

1 Answer

Changing alternator


REMOVAL & INSTALLATION
2.2L Engines
CHRYSLER ALTERNATOR
  1. Disconnect the negative battery cable.
  2. Label and disconnect the wiring (for easy installation).
  3. Remove the air conditioning compressor drive belt, if equipped.
  4. Loosen the alternator adjusting bracket bolt and adjusting bolt. Remove the alternator belt.
  5. Remove the bracket and mounting bolts.
  6. Remove the pivot bolt and nut.
  7. Lift the alternator from the vehicle.
When lifting the alternator out of the vehicle on some years with A/C, clearance may be restricted by the condenser cooling fan assembly or the A/C compressor and mounting bracket assembly, if so, removal of one of these items will be necessary.

To install:

  1. Position the alternator against the engine.
  2. Install the pivot bolt and nut.
  3. Install the mounting bracket bolts, and adjusting bolt.
  4. Install drive belts and adjust to specification.
  5. Tighten all the mounting bolts and nuts.
  6. Connect all alternator terminals.
  7. Connect the negative battery cable.

BOSCH ALTERNATOR

  1. Disconnect the negative battery cable.
  2. Disconnect the wiring and label for easy installation.
  3. Remove the air conditioning compressor drive belt.
  4. Loosen the alternator adjusting bracket locknut and adjusting screw. Remove the alternator belt.
  5. Remove the bracket locknut and mounting bolt.
  6. Remove the pivot bolt and nut.
  7. Remove the alternator from the engine.
To install:
  1. Position the alternator against the engine.
  2. Install pivot bolt and nut.
  3. Set the mounting bracket in place and install the bracket mounting bolt and locknut.
  4. Install the drive belts and adjust to specification.
  5. Tighten all the mounting bolts and nuts.
  6. Connect all alternator terminals.
  7. Connect the negative battery cable.

2.5L Engines
2.5L engines were equipped with either Chrysler or Bosch alternators.

  1. Disconnect the negative battery cable.
  2. Remove the drive belts.
  3. Remove the adjusting bracket-to-engine mounting bolt.
  4. Remove the adjusting locking bolt and nut, then remove the mounting bracket.
  5. Position the alternator to gain access to the wiring.
  6. Disconnect the wiring and label for easy installation.
  7. Remove the pivot bolt, nut, and washers.
  8. Remove the alternator assembly from the engine.
To install:
  1. Position the alternator assembly against the engine.
  2. Loosely install the pivot bolt, washers, and nut.
  3. Attach all wiring connectors to the alternator.
  4. Position the mounting bracket in place, then install engine mounting bolt.
  5. Loosely install the adjusting locking bolt and nut.
  6. Install the drive belts, and adjust to specification.
  7. Tighten all mounting bolts and nuts.
  8. Connect the negative battery cable.

2.6L Engines
2.6L engines were equipped with Mitsubishi alternators.
  1. Disconnect the negative battery cable.
  2. Disconnect the wiring and label for easy installation.
  3. Remove the adjusting strap mounting bolt.
  4. Remove the drive belts.
  5. Remove the support mounting bolt and nut.
  6. Remove the alternator assembly.
To install:
  1. Position the alternator assembly against the engine, then install the support bolt.
  2. Install the adjusting strap mounting bolt.
  3. Install the alternator belts and adjust to specification.
  4. Tighten all the support bolts and nuts.
  5. Connect all of the wiring terminals to the alternator.
  6. Connect the negative battery cable.

3.0L Engines
The 3.0L engines were equipped with either the Nippondenso or Bosch alternators.
  1. Disconnect the negative battery cable.
  2. Install a 1 / 2 in. breaker bar in the tensioner slot. Rotate counterclockwise to release belt tension and remove poly-V belt.
  3. Remove the alternator mounting bolts (2).
  4. Remove the wiring and remove alternator.
To install:
  1. Position the alternator onto the engine, then install the wiring.
  2. Set the alternator against the mounting bracket and install the mounting bolts.
  3. Rotate the tensioner counterclockwise and install poly-V belt.
  4. Connect the negative battery cable.

3.3L and 3.8L Engines
The 3.3L and 3.8L engines were equipped with the Nippondenso alternators.
  1. Disconnect the negative battery cable.
  2. Remove the alternator drive belt, by relieving the tension on the dynamic tensioner.
  3. Loosen the nut on the support bracket at the exhaust manifold, do not remove it.
  4. Remove the alternator tensioner/power steering bracket bolt.
  5. Remove the tensioner stud nut and remove the tensioner.
  6. Remove the alternator mounting bolts.
  7. Remove the power steering reservoir from the mounting bracket, do not disconnect the hoses, and position it out of the way.
  8. Remove the alternator support bracket bolts. Remove the intake plenum to alternator bracket bolt and remove the alternator support bracket from the engine.
  9. Remove the alternator from the engine and disconnect the electrical leads.
To install:
  1. Install the alternator in position on the engine and connect the electrical leads.
  2. Install the alternator support bracket, tighten the retaining bolts to 40 ft. lbs. (54 Nm).
  3. Install the power steering reservoir on the mounting bracket.
  4. Install the alternator mounting bolts, tighten the bolts to 40 ft. lbs. (54 Nm).
  5. Install the tensioner and tensioner mounting stud. Install the retaining nut on the exhaust manifold.
  6. Install the alternator belt, insert a 1 / 2 in. extension into the square hole in the tensioner and turn the tensioner. Tighten the tensioner bolt.
  7. Connect the negative battery cable.

Hope this help (remember comment and rated this).

Apr 01, 2010 | 1994 Dodge Caravan

1 Answer

How do I remove the alternator on my 1997 Grand cherokee ??


Removal & Installation

Once the determination is made that the alternator is at fault, off vehicle testing can be used to determine the defective component inside the alternator.
See Figures 1 through 11
  1. Disconnect the negative battery cable.
  2. Remove the drive belt.
  3. If necessary, remove any splash shielding for easier access to the alternator.
4b9b20c.jpg

Fig. 1: For easiest access to the alternator assembly, first remove the splash shield mounting fasteners ...

966f538.jpg

Fig. 2: ... then swing it out of the way for access to the alternator assembly

c0f1ee6.jpg

Fig. 3: View of the alternator electrical connections-(A) battery positive, (B) field terminals, (C) wire harness hold down, (D) ground terminal
  1. Tag and disengage the alternator wiring.

It may be necessary to remove the alternator and mounting bracket from the vehicle as an assembly.
  1. If equipped, remove the front alternator assembly mounting plate.
cc29745.jpg

Fig. 4: Remove the six nuts and bolts that secure the front mounting plate to the alternator assembly

c745bd7.jpg

Fig. 5: Remove the front alternator assembly mounting plate from below the vehicle
  1. Unfasten the alternator mounting and pivot bolts and remove the alternator.
  2. If installing the original alternator assembly, push out the pivot bushing as illustrated.
be6f2a8.jpg

Fig. 6: After removing the alternator assembly front mounting plate, remove the front engine-to-alternator bracket mounting stud

bb62acc.jpg

Fig. 7: Remove the two alternator bracket-to-engine mounting bolts

00eb4da.jpg

Fig. 8: Remove the alternator and mounting bracket assembly from the vehicle

4ab85a1.jpg

Fig. 9: If re-installing, the alternator has a pivot bushing on the pivot arm that should be pushed out before installation

14a5009.jpg

Fig. 10: Mount a C-clamp and 18mm socket on the alternator pivot bushing ...

c4fac77.jpg

Fig. 11: ... then compress the C-clamp until it pushes the alternator pivot bushing out
To install:
  1. Mount the alternator to the brackets with the nuts and bolts. Tighten the two mounting bolts and nuts to 40 ft. lbs. (54 Nm).
  2. If the alternator and mounting bracket were removed as an assembly, install the assembly into the vehicle.
  3. If removed, install the front mounting plate.
  4. Engage the alternator electrical connections.
  5. If removed, install the splash shield.
  6. Install the drive belt and attach the negative battery cable.

Also, other details can find in your Grand Cherokee Repair Manual.

Good luck (and remember rated this).

Mar 21, 2010 | 1997 Jeep Grand Cherokee

2 Answers

Alternator removal on 87 acura integra


you need to loosen and remove the alternator mounting bolts and remove the V - belt and alternator assembly.

Dec 05, 2009 | 1987 Acura Integra

1 Answer

How do i change the altinater on a 98 lincon continental


Removal & Installation

ca8a44f.gif
Rotate the tensioner and remove the belt from around the alternator pulley

c93026a.gif
Detach the 2 connectors from the alternator

42f323d.gif
Slide the boot up to access the battery cable on the rear of the alternator

53fe9a9.gif
Remove the nut retaining the battery cable and . . .

e824498.gif
. . . remove the battery cable from the post on the rear of the alternator

5aa73f6.gif
Remove the three alternator rear mounting bolts

13ee10f.gif
Remove the two front alternator mounting bolts

a2dc3cc.gif
Remove the alternator from the engine by carefully lifting it up and out of the engine compartment

  1. Disconnect the negative battery cable.
  2. Tag and disconnect the wiring connectors from the rear (or side) of the alternator. To disconnect push-on type terminals, depress the lock tab and pull straight off.
  3. On 3.8L and 4.6L engines, rotate the automatic tensioner away from the drive belt and disengage the drive belt from the alternator pulley. Remove the alternator brace.
  4. On 3.8L engines, remove the alternator pivot bolts, top and bottom and remove the alternator.
  5. On 5.0L engines, loosen the alternator pivot bolt and remove the adjusting bolt. Disengage the drive belt from the alternator pulley.
  6. On 3.8L and 5.0L engines, remove the alternator pivot bolt and the alternator. On 4.6L engines, remove the alternator mounting bolts and remove the alternator.
  7. Installation is the reverse of the removal procedure. On 4.6L engines, tighten the alternator mounting bolts to 15–22 ft. lbs. (20–30 Nm) and the alternator brace bolts to 70–106 inch lbs. (8–12 Nm). In addition, on 5.0L engines, adjust the drive belt tension

Nov 30, 2009 | 1998 Lincoln Town Car

1 Answer

Alternator removel on a 95 mitsubishi diamante


3.0 SOHC. TURN OFF RADIO. THEN DISCONNECT BATTERY NEGATIVE CABLE.REMOVE AIR CLEANER ASSEMBLY.LOOSEN THE TENSIONER PULLEY.REMOVE ALTERNATOR DRIVE BELT .REMOVE ACCELERATOR CABLE.REMOVE.BRAKE BOOSTER VACUUM HOSE.REMOVE EGR VALVE.REMOVE ALTERNATOR ELECTRICAL CONNECTORS. THEN REMOVE MOUNTING BOLTS THEN REMOVE ALTERNATOR. THE 3.0 DOHC DISCONNECT NEGATIVE BATTERY CABLE.REMOVE SURGE TANK.REMOVE AIR DELIVERY HOSES TO GAIN ACCESS TO THE ALTERNATOR .IF YOU HAVE AIR CONDITIONER .REMOVE THE CLAMP .RAISE THE SUCTION HOSE.USE SOMETHING TO HOLD IT OUT OF THE WAY.LOOSEN TENSIONER PULLEY .AND REMOVE THE ALTERNATOR DRIVE BELT .DISCONNECT THE OXYGEN SENSOR CONNECTOR .DISCONNECT THE ALTERNATOR ELECTRICAL CONNECTORS.REMOVE ALTERNATOR BRACKETS AND MOUNTING BOLTS .REMOVE THE BRACKET AND ALTERNATOR AS A ASSEMBLY.SEPARATE THEM ON A WORK TABLE.

Jul 05, 2009 | 1992 Mitsubishi Diamante

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