Bolted connections Tightening torque
Bolts, nuts M 6 10 Nm
M 8 20 Nm
M 10 45 Nm
M 12 60 Nm
Deviating from above
Exhaust pipe to manifold 40 Nm
t Only remove the new cylinder head gasket from its packing immediately before installing.
t Handle the new gasket with extreme care. Damaging will lead to leaks.
- Place a clean cloth in cylinders so that no dirt or emery cloth particles can get in between cylinder wall and piston.
- Also prevent dirt and emery cloth particles from getting into the coolant.
- Carefully clean cylinder head and cylinder block sealing surfaces. Thereby ensuring that no scoring or scratches are formed (when using abrasive paper the grade must not be less than 100).
- Carefully remove metal particles, emery remains and cloths.
- Set No. 1 cylinder piston to TDC and then turn crankshaft back slightly.
- To centralize, screw guide pins from 3450/1 into front outer holes for cylinder head bolts-flechas-.
- Place the new cylinder head gasket in the centralizing pins -A-. Lettering (Part No.) must be readable.
- Fit cylinder head, screw in 8 remaining cylinder head bolts and tighten by hand.
- Remove the guide pins with tool 3450 by the bolt holes. To do this, turn the tool left until the pins are removed.
- Fit remaining cylinder head bolts and tighten hand-tight.
- Tighten cylinder head in tightening sequence as follows:
- Tighten all bolts to 30 Nm.
- Then tighten all bolts a 1//4 turn (90 °) further using a rigid wrench.
- Then tighten all bolts again a 1/4 turn (90 °) further.
There is no requirement to retighten the cylinder head bolts after repairs.
The rest of the assembly is basically a reverse of the dismantling sequence.
When the camshaft is turned, the crankshaft must not be at TDC. Danger of damage to valves or piston crowns.
Installing toothed belt and adjusting valve timing > Chapter.
Filling with new coolant > Chapter.
- Interrogate fault memory > Chapter.