Question about 2003 Dodge Durango

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Fuel pump replacment for dodge durange 2003

How to replace furl p[ump

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6ya6ya
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Posted on Jan 02, 2017

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SOURCE: Fuel pump replacement on 2003 Dodge Caravan

probably have to drop fuel tank and remove old fuel pump fuel pump is in fuel tank

Posted on Aug 28, 2008

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SOURCE: need directions on replacing 2000 dodge durange 4.7 ltr fuel pump






WARNING: THE FUEL SYSTEM IS UNDER A CONSTANT PRESSURE (EVEN WITH ENGINE OFF). BEFORE DRAINING FUEL TANK, FUEL SYSTEM PRESSURE MUST BE RELEASED.

Two different procedures may be used to drain fuel tank (removing fuel vent hose at fuel tank or using DRB scan tool).

The quickest draining procedure involves removing fuel vent hose at fuel tank.

As an alternative procedure, the electric fuel pump may be activated allowing tank to be drained at fuel rail connection. Refer to DRB scan tool for fuel pump activation procedures. Before disconnecting fuel line at fuel rail, release fuel pressure. Refer to the Fuel System Pressure Release Procedure in for procedures. Attach end of special test hose tool number 6541, 6539, 6631 or 6923 at fuel rail disconnection (tool number will depend on model and/or engine application). Position opposite end of this hose tool to an approved gasoline draining station. Activate fuel pump and drain tank until empty.

If electric fuel pump is not operating, tank must be drained by removing fuel vent hose. Refer to following procedures.

REMOVAL

  1. Perform Fuel System Pressure Release procedure as described.
  2. Disconnect negative battery cable at battery.
  3. Remove fuel tank filler tube cap.
  4. Raise vehicle on hoist.
  5. If equipped, remove fuel tank skid plate.







Fuel PUMP REMOVAL

WARNING: THE FUEL SYSTEM IS UNDER A CONSTANT PRESSURE (EVEN WITH ENGINE OFF). BEFORE SERVICING FUEL PUMP MODULE, FUEL SYSTEM PRESSURE MUST BE RELEASED.

The fuel pump module is located in top of fuel tank.

  1. Drain fuel tank and remove tank. Refer to Fuel Tank Removal/Installation.
  2. Thoroughly wash and clean area around pump module to prevent contaminants from entering tank.
    1. Part of Fuel Tank Removal Procedure: Disconnect EVAP line at pump module (Fig. 25); disconnect wiring harness connector at pump module; disconnect fuel line from fuel filter fitting.
    2. Rotate fuel filter until its fitting is pointed towards center of pump module.
    3. A metal lockring is used to secure fuel pump module to fuel tank (Fig. 25). Six metal fingers (Fig. 25) are molded into the plastic fuel tank. The fingers are used to retain lockring to fuel tank. A rubber gasket is used as a seal between module and fuel tank.
    4. Before removing lockring, apply a small amount of engine oil to 6 fingers where fingers meet lockring (to act as a lubricant).
    5. Remove (rotate) lockring counterclockwise using a brass or bronze drift punch and a hammer. This must be done while slightly prying back on lock tab (Fig. 25).
    6. Remove lockring and pump module from fuel tank.
    INSTALLATION

    CAUTION: Whenever fuel pump module is serviced, the module gasket must be replaced.

    1. Using a new gasket, position fuel pump module into opening in fuel tank. Be sure rubber gasket remains in place. Rotate pump module assembly until module is positioned as shown in (Fig. 25). This step must be followed to prevent float/float rod from contacting sides of fuel tank.
    2. Before installing lockring, apply a small amount of engine oil to 6 fingers where fingers meet lockring (to act as a lubricant).
    3. Position lockring over top of fuel pump module. Tighten finger tight.
    4. Install (rotate) lockring clockwise using a brass or bronze drift punch and a hammer. Continue rotating lockring until 6 fingers (Fig. 25) drop into 6 finger locks and lock tab (Fig. 25) falls into lockring notch.
    5. Install fuel tank. Refer to Fuel Tank Installation.


Posted on Mar 14, 2009

  • 2427 Answers

SOURCE: Can I replace the 4.7 liter Engine in a 2003 Dodge

well if you are replacing it for the same engine why would u need to move the mounts.. Its only if you are replacing it with a fifferent model or different type (conversion) then u will need to replace ie..

Posted on Jul 03, 2010

  • 2187 Answers

SOURCE: how to replace a fuel pump on a 2007 dodge

If yours has the 2 tank it should have one pump for each. For single tanks, I am unsure if it has the 2nd pump under the hood. To be sure you can trace the line from the tank if it passes a motor before it reaches the engine.

Posted on Aug 31, 2011

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