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Took door apart to replace glass and now cannot figure out how to get door handle assembly to operate

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Try this if need more pics let me know specifically.took door apart to replace glass and now cannot - 6df788b.jpg6dab77b.jpg

Posted on Jun 20, 2009

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How do i install a outside door handle on a 2005 chevy express 2500 van


Here is how I would deal with it. I would buy a new window regulator and a new door handle both parts for the same door. I would take them and the vehicle to a glass shop which does auto glass. I would pay them to replace the regulator and have them replace the door handle while it is apart. 50 bucks to change the regulator, another 25 to replace the handle. The regulator is going to die at or around 10 years and you are within 4 years. So do it now when the door has to be disaasembled

Taking a door apart is a pain, requires special tools and knowledge in order to prevent collateral damage. You would gladly pay anyone 50 bucks if you ever did it before.

Apr 01, 2011 | Chevrolet Express Cars & Trucks

1 Answer

The left rear door window fell off the track. How do I remove the door panel to access it.


This is the complete procedure you stop when you see the problem.



1. REMOVE REAR DOOR INSIDE HANDLE BEZEL


(a) Remove the screw.


(b) Using a screwdriver with its tip taped, disengage the 2 claws A.


(c) Pull out the the rear door inside handle bezel in the direction indicated by the arrow, disengage the claw B, and remove the rear door inside handle bezel.


2. REMOVE DOOR PULL HANDLE


(a) Using a screwdriver wrapped with the protective tape, disengage the 2 clips and remove the door pull handle.


3. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


(a) Remove the screw.


(b) Disengage the 7 clips.


(c) Disconnect the connector and pull up on the rear door trim board sub-assembly to remove it.


4. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


(a) Remove the bolt.


(b) Disengage the 2 claws and separate the rear door inside handle sub-assembly.


(c) Disconnect the 2 cables and remove the rear door inside handle sub-assembly.


5. REMOVE REAR SPEAKER


6. REMOVE REAR DOOR SERVICE HOLE COVER


(a) Disconnect each connector and remove the rear door service hole cover.


HINT:


Remove the remaining tape on the door side.


7. REMOVE REAR DOOR GLASS RUN


(a) Connect the window regulator switch assembly.


(b) Fully lower the door glass.


(c) Remove the rear door glass run.


8. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


(a) Remove the 2 bolts, the screw and rear door window division bar sub-assembly.


9. REMOVE REAR DOOR QUARTER WINDOW GLASS


(a) Pull out the direction indicated by the arrow, remove the rear door quarter window glass and rear door quarter window weatherstrip as a unit.


10. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP


11. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


(a) Remove the rear door glass sub-assembly as shown in the illustration.


(b) Disconnect the window regulator switch assembly.


12. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY


(a) Disconnect the connector.


(b) Loosen the temporary bolt.


NOTICE:


If the temporary bolt is removed, the rear door window regulator may fall and become deformed.


(c) Remove the 3 bolts and the rear door window regulator sub-assembly and the power window regulator motor assembly rear as a unit.


(d) Remove the temporary bolt from the regulator.


13. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR


(a) Using a "torx" driver (T25), remove the 3 screws and power window regulator motor assembly rear.


14. REMOVE REAR DOOR LOCK ASSEMBLY


(a) Disconnect the connector.


(b) Remove the bolt.


(c) Using a "torx" socket wrench (T30), remove the 3 screws.


(d) Slide the rear door lock assembly downward, pull out the link from the outside handle frame, and remove the rear door lock assembly and cables as a unit.


(e) Remove the door wire harness packing.


(a) Using a "torx" socket wrench (T30), loosen the screw.


(b) Disengage the 2 claws and remove the rear door outside handle cover.


(a) Disengage the 2 claws and remove the rear door outside handle pad rear.

Jan 03, 2011 | 2006 Toyota Highlander

1 Answer

Thank you for your response , been going crazy here...got panel off enough to put hand in but don't know where to pull to unlock door.



Jaguar 2000-06 - Locks & Lock Systems
Power Door Locks - Removal & Installation

Door Lock Switch
Door Lock Diagnosis & Testing

  1. Visually inspect the following:
    Misaligned door(s), hood or luggage compartment lid Door latches Actuating rod Exterior door handle Interior door handle Door lock cylinder Cable Luggage compartment lid exterior release switch Fuse(s) Wiring harness Electrical connector Door lock actuator Remote transmitter batteries Vehicle battery Remote transmitter Door lock switch Front electronic module
  2. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

Door Lock Motor
Coupe And Convertible
  1. Turn ignition key to position II.
  2. Motor door glass to fully raised position.
  3. Turn ignition key to position O.
  4. Disconnect the negative battery cable.
  5. Remove door casing for access.
  6. Remove door water shedder.
  7. Position PVC secondary water shedder for access.
  8. Slacken and remove the door glass rear runner lower securing screws.
  9. Reposition door glass rear runner. Mark the position of the glass rear runner upper securing screw.
  10. Slacken and remove the upper securing screw and move the runner away from the glass.
  11. Disconnect door handle and lock barrel (driver door only) operating rods from latch links.
  12. Slacken and remove the three latch assembly securing screws and position latch for access.
  13. Remove latch motor harness multiplug from mounting bracket and disconnect multiplug.
  14. Release operating cable from door handle. Move inner door handle to the locked position. Remove operating cable outer abutment from support bracket. Disconnect cable inner from door inner handle.
  15. Remove lock motor assembly from door.
  16. To install, reverse removal procedure.

    zjlimited_378.jpg

    Fig. Removing door lock actuator


Sedan
  1. Remove the door window glass
  2. Detach the interior door handle.
  3. Detach the actuator remote cable from the interior door handle.
  4. Remove the interior door handle.
  5. Detach the door window glass run.
  6. Remove the exterior door handle retaining screws.
  7. Remove the front door actuator retaining screws.
  8. Reposition the front door actuator and exterior handle.
  9. Remove the front door actuator and exterior handle.
  10. Disconnect the front door actuator remote cable.
  11. Detach the door lock cylinder connecting rod (1).
  12. Detach the exterior door handle connecting rod (2).
  13. Remove the front door actuator (3).
  14. To install, reverse removal procedure.

    zjlimited_379.jpg

    Fig. Removing door lock motor-Sedan



Hope this helps.

Dec 31, 2010 | 2002 Jaguar X-Type

1 Answer

Driver side window fell into door, took apart and the plastic brackets broke off window. What do we need to buy to fix this? Do we have to buy the whole motor assembly or can we just buy the plastic...


It is nearly 10 years old. While it is apart get a new regulator from a parts store or ebay so you are not taking it back apart next year. Those connectors can be had at stores which sell paint and body supplies for cars, and at auto glass shops. I would pay the glass shop to remove and replace the regulator and put the door back together.

Dec 12, 2010 | 2002 Pontiac Grand Am

1 Answer

How do I realign the passenger side window?


WINDOW GLASS REMOVAL

NOTE: Window glass must be operable in order to remove door assembly carrier. Any malfunction that prevents the window (manual or power) from being lowered must be corrected before proceeding.

  • Remove door trim panel.
  • Pry out sealing plugs in door assembly carrier to gain access to window glass securing bolts.
  • Lower window until window glass securing bolts are accessible.
NOTE:
If the power window motor is not working it can be renmoved to allow the window to be slid down.

  • Loosen window glass securing bolts and carefully press glass securing clamps apart.
NOTE:
If glass is being replaced due to breakage, remove door assembly carrier and remove broken shards of glass to prevent rattling noises in door.

  • Carefully lower the window regulator.
  • Lift window glass up and pivot forward, starting at the taller end of the glass. Pivot forward towards the direction of the side mirror.
  • Place removed window glass in a secure location.
WINDOW GLASS INSTALLATION

  • Slide forward part of window glass into opening and pivot glass downward, reversing the removal proceedure.
  • Raise window regulator until window glass securing bolts are visible in access holes on door assembly carrier.
  • Gently press window in the direction of the door latch or highest part of glass and tighten securing clamp bolts.
  • Remainder of installation is the reverse of disassembly.
  • Check operation of window before final installation of door trim panel.
TIGHTENING TORQUE
Window glass securing bolts...........10Nm (89in-lb)

Jun 25, 2010 | 2000 Volkswagen Beetle

1 Answer

How do you replace the regulator for the power window on the 2002 ford explorer


Regulator - Power Windows - Front Door
  1. Remove the front door trim panel as follows:
    1. Remove the front door handle bezel.
    2. Remove the front door window/lock control switch bezel.
    3. Disconnect the window/lock control switch electrical connectors.
    4. Remove the 3 front door trim panel screws.
      CAUTION To avoid damaging the trim panel, do not pull directly outward to carry out this step.
    5. Lift the door trim panel by pulling directly upward on the armrest to disengage the panel clips.
    6. Remove the exterior mirror control switch from the front door trim panel.
  2. Remove the front door speaker.
  3. Remove the interior molding.
  4. Disconnect the door lock actuating rod at the door handle assembly:
    1. Release the door lock actuating rod clip.
    2. Position the door lock actuating rod aside.
  5. Remove the front door weather shield.
    CAUTION Make sure the holes in the glass bracket do not become enlarged during the rivet removal process. If the holes become enlarged, the new rivets may become loose, resulting in clicking noise concern.
    NOTE Some vehicles may use rivets to attach the window glass to the window regulator assembly. Use a 4.5 mm (0.1772 in) drill bit to drill out the glass-to-regulator rivets.
  6. Remove the 2 front door window glass-to-regulator bolts or rivets.
  7. Position the front door window glass as necessary to access the front door window glass-to-regulator bolts or rivets.
  8. Secure the front door glass in the full up position with tape.
  9. Disconnect the window regulator motor electrical connector.
  10. Remove the 4 window regulator assembly nuts.
  11. Remove the window regulator assembly.

    0b00886.jpg

    Fig. Exploded view of the front door and power window components-2005 Explorer and Mountaineer

To install:
  1. Position the window regulator assembly.
  2. Install the 4 window regulator assembly nuts. Tighten to 89 inch lbs. (10 Nm).
  3. Connect the window regulator motor electrical connector.
  4. Remove the tape securing the front door glass in the full up position.
  5. Position the front door window glass as necessary to access the front door window glass-to-regulator bolts or rivets. Install the bolt and tighten the bolts to 62 inch lbs. (7 Nm), or install new rivets.
  6. Install the front door weather shield.
  7. Connect the door lock actuating rod at the door handle assembly:
    1. Position the door lock actuating rod into proper location.
    2. Attach the door lock actuating rod clip.
  8. Install the interior molding.
  9. Install the front door speaker.
  10. Install the front door trim panel as follows:
    1. Install the exterior mirror control switch from the front door trim panel.
    2. Position the door trim panel onto the armrest to engage the panel clips.
    3. Install the 3 front door trim panel screws.
    4. Connect the window/lock control switch electrical connectors.
    5. Install the front door window/lock control switch bezel.
    6. Install the front door handle bezel.

  1. Raise the front door window glass to the full up position.
  2. Remove the interior door handle.
  3. Support the front door window glass.
  4. Disconnect the front door window regulator motor electrical connector.
  5. Remove the equalizer bracket nuts.

    4945f24.jpg
    Fig. Remove the equalizer bracket nuts-2005 Explorer Sport-Trac
  6. Remove the front door window regulator by removing the rivets and nuts.
  7. Remove the front door window regulator motor retaining bolts and then remove the motor.

    52a6816.jpg

    Fig. Remove the front door window regulator motor retaining bolts and then remove the motor-2005 Explorer Sport-Trac
To install:
  1. Installation is the reverse of the removal procedure.
  2. Tighten the regulator motor mounting bolts to 8 ft. lbs. (11 Nm).

Hope this help (remember rated and comment this).

Mar 24, 2010 | 2002 Ford Explorer

1 Answer

How do you replace a drivers side window on a 1992 Saturn



REMOVAL & INSTALLATION

See Figures 1, 2, 3 and 4
  1. Remove the outer door panel assembly. Refer to the sub-procedure under Door Locks, earlier in this section.
  2. For rear doors, loosen the bottom fastener of the rear door stationary window assembly, in order to provide clearance, then apply tape to the lower half of the outboard exposed portion of the stationary window channel. The tape must be applied in order to prevent damage to the paint surface.
  3. Lower the door glass, then use SA9148B, or an equivalent tool, to remove the glass nuts. Push the glass upward and rotate slightly, then remove the glass from the vehicle.
  4. If the regulator is also to be removed, proceed as follows:
    1. Remove the inner door trim panel. Refer to the procedure earlier in this section.
    2. If applicable, unplug the wiring harness from the power regulator.
    3. Except for the rear door, remove the regulator cam bolts.
    4. Drill out the regulator rivets and remove the regulator from the vehicle.


To install:
  1. If removed, install the regulator to the door assembly:
    1. Position the regulator to the door and secure using rivets.
    2. Except for the rear door, install the cam bolts.
    3. If applicable, connect the wiring harness to the regulator.
    4. Install the inner door trim panel to the vehicle.

  2. Install the door glass into the door and over the regulator studs.
  3. Install the glass nuts using tool SA9148B, or equivalent.
  4. Check the door glass for proper operation and alignment.
  5. If necessary, adjust the glass alignment. For rear doors, fore/aft adjustments are made after loosening the B bolts, while in/out adjustments are made when the A bolts are loosened.
  6. Except for the rear doors, glass which is not running parallel to the door header may be adjusted after loosening the inner panel cam attachment bolts and adjusting the cam. If the glass is floating in the opening, lower the glass 3 / 4 downward, loosen the front guide fasteners, push the glass rearward to seat it in the rear channel, then bring the front glass guide back to the front edge of the glass. Apply a light finger pressure on the guide and tighten the fasteners.
  7. Once the glass has been properly adjusted and is operating smoothly, install the outer door panel assembly.

PICTURES ON NEXT POST!

Oct 13, 2009 | 2000 Saturn Ls 4dr Sedan

1 Answer

How do I take the drivers door apart to replace the window motor?


It's easier to replace the motor and regulator than just the motor. www.rockauto.com sells them cheaper assembled than seperately. After you remove the door panel you can look at the regulator assy and figure out what to remove. You'll want someone there, a patient someone, to assist you by holding the glass for you when you remove the bolts. I remember taking the glass right out for some reason, then removing and reinstalling the regulator/motor assy, and then sliding the glass back in. It is kinda tricky and requires patience. Hope this helps,

Oct 09, 2009 | 2002 Chrysler Town & Country

2 Answers

My rear hatch and glass hatch will not open from the outside. The only way to open the lift is via the manual latch. All the other doors woork fine via the remote or inside.


This is extremely common!
The micro-switch inside the glass hatch release is faulty, telling the door that it is partially depressed, thus shutting down opening for safety reasons.
You can verify this by opening the glass hatch (there is a access panel at the bottom of the door on the inside), removing the trim cover from behind the glass handle (two philips screws and one plastic push in fastener), then unplugging the glass handle.
Your door will now function normally, but without glass opening ability until you replace the handle.
The handle only takes a few 10mm nuts to remove and can be changed in a few minutes. It retails for around $35 from your dealer.

Sep 05, 2009 | 2005 Mitsubishi Endeavor

3 Answers

Drivers window will not operate. Can hear motor. How do you remove panel? What part?


door panels usually have couple of screws by the door handle and opening handle. unscrew those, then the rest are the snap ins, that you have to just pull and it will come out. installation is the same.

(send me some pics, if you still have problems)
patsan19@hotmail.com

Aug 14, 2009 | 2000 Toyota Camry Solara

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