Question about 2005 Toyota Corolla CE

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Chain tensioner o - ring leaking om 2005 corolla

REPLACEDENT O-RING FOR CHAIN TENSIONER

Posted by Anonymous on

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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michigan man
  • 3533 Answers

SOURCE: when should you replace the timing chain?

if you have a timing chain and not a belt for the most part it the life of the engine itself if the engine does not jump time you be find and check out autozone.com to see if they have you car listed and you can also go to your local library for pictures and diagram and information on your car and this is something i do myself on my cars just so i know how they work.

Posted on Mar 18, 2009

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juggernautxt
  • 145 Answers

SOURCE: Loud tick & knocking for a 1zzfe engine from 2001 toyota corolla

from what you are describing it sounds like a lifter/valve issue, i am a ford man i don't know if toyota do the same thing, but if they use inserts for the valve seats it is possible a valve seat has been dropping just has not dropped fully out to cause engine damage. buying a new engine will actually cost you less than an overhaul/rebuild anymore. the parts will cost you almost as much as a new motor will with all the machining that maybe needed.

Posted on May 13, 2009

  • 101 Answers

SOURCE: timing belt or timing chain?

You 98 Corolla has a timing chain that it internal and need no normal maintenance. It uses a hydraulic/spring tensioner to keep things tight and as long as its quiet, everything is fine.
Your drive belt (not to be confused with a t. belt) is the external belt you see on the passenger side of the engine. It drives you alt, water pump, A/C and power steering. It uses a spring loaded tensioner to keep the belt tight. These can weaken over time and cause a rattle noise and belt slippage.

Posted on May 19, 2009

  • 1201 Answers

SOURCE: belt tensioner leakage?

In my 37 years of working on cars, I never, ever heard of a belt tensioner leaking, All there is inside is a heavy duty spring, and after awhile they become weak, causing the belt to squeel. There is no adjustment on them, just replacement.

Posted on Jun 27, 2009

dsacco86
  • 1077 Answers

SOURCE: I have a 1982 toyota pickup with the 22r. My dist.

The 22R engine has a timing chain. The tensioner is like a small plastic block that pushes the chain to the side between the crankshaft and the camshaft.
Best way to find the problem with the distributor, is to take the valve cover off and see if the timing chain is broken or the gear running off the camshaft is broken.

Posted on Jun 28, 2009

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3 Answers

2005 cavilar I was told it has direct gear to gear timing is this true


is it a 2.2 L if it is you have a chain no gear to gear you can see it at autozone library

Jul 07, 2015 | 2005 Chevrolet Cavalier

1 Answer

Cx 7 mazda cel codes P0011 and P0016


Causes may include:
  • Timing chain stretched, or timing belt skipped a tooth due to wear
  • Misalignment of timing belt/chain
  • Tone ring on crankshaft slipped/broken
  • Tone ring on camshaft slipped/broken
  • Bad crank sensor
  • Bad cam sensor
  • Damaged wiring to crank/cam sensor
  • Timing belt/chain tensioner damaged
  1. First, visually inspect the cam and crank sensors and their harnesses for damage. If you notice broken/frayed wires, repair and recheck.
  2. If you have access to a scope, check the cam and crank patterns. If a pattern is missing, suspect a bad sensor or a slipping tone ring. Remove the cam gear and the crankshaft harmonic balancer and inspect the tone rings for proper alignment and make sure they're not loose or damaged or that they haven't sheared the key that aligns them. If they are properly installed, replace the sensor.
  3. If the signal appears normal, then check the timing chain/belt for proper alignment. If it's misaligned, check for a damaged tensioner that may have allowed the chain/belt to slip a tooth or several teeth. Also check that the belt/chain isn't stretched. Repair and recheck

Jan 24, 2014 | Cars & Trucks

1 Answer

How do i reset the timing on 2001 2.7l concorde if the chain was replaced and the timing is off


Did you take pictures while removing the originals? It's always a good habit. Below are the instructions you need to follow. Your own pics are very helpful when doing a big job like this.
  1. Disconnect negative battery (1) cable.
  2. Drain cooling system.
  3. Remove upper intake manifold.
  4. Remove cylinder head covers, crankshaft vibration damper, and timing chain cover.
CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.
117014297

  1. Align crankshaft sprocket timing mark to mark on oil pump housing (2). The mark on oil pump housing is 600 ATDC of #1 cylinder.
CAUTION: When the timing chain is removed and the cylinder heads are still installed, DO NOT rotate the camshafts or crankshaft without first locating the proper crankshaft position. Failure to do so will result in valve and/or piston damage.
117016938

  1. Remove primary timing chain tensioner retainer cap (2) and tensioner (1) from right cylinder head.
117016939

  1. Disconnect and remove camshaft position sensor (4) from left cylinder head.
  2. Remove timing chain guide access plugs (3) from cylinder heads.
NOTE: When camshaft sprocket bolts are removed, the camshafts will rotate in a clockwise direction.
  1. Starting with the right camshaft sprocket, remove the sprocket attaching bolts. Remove camshaft damper (1) (if equipped) and sprocket.
  2. Remove left side camshaft sprocket attaching bolts and remove sprocket.
  3. Remove lower chain guide (7) and tensioner arm (8).
  4. Remove the primary timing chain (5).
  5. Remove crankshaft sprocket (6).
INSTALLATION
117016940

  1. Inspect all sprockets (4,9,11) and chain guides (2,5,10). Replace if worn.
  2. For crankshaft sprocket installation procedures Refer to CRANKSHAFT SPROCKET.
  3. If removed, install right and left side short chain guides (11). Tighten attaching bolts to 28 Nm (250 inch lbs.) .
  4. Align crankshaft sprocket timing mark to the mark on oil pump housing (3).
NOTE: Lubricate timing chain and guides with engine oil before installation.
  1. Place left side primary chain sprocket onto the chain so that the timing mark is located in-between the two (plated) timing links (1).
117016941

  1. Lower the primary chain with left side sprocket through the left cylinder head opening.
NOTE: The camshaft sprockets can be allowed to float on the camshaft hub during installation.
  1. Loosely position left side camshaft sprocket over camshaft hub.
  2. Align timing (plated) link to the crankshaft sprocket timing mark (3).
  3. Position primary chain onto water pump drive sprocket (10).
  4. Align right camshaft sprocket timing mark to the timing (plated) link on the timing chain (8) and loosely position over camshaft hub.
  5. Verify that all chain timing (plated) links are properly aligned to the timing marks on all sprockets.
  6. Install left side lower chain guide (2) and tensioner arm (5). Tighten attaching bolts to 28 Nm (250 inch lbs.) .
NOTE: Inspect O-ring on chain guide access plugs before installing. Replace O-ring as necessary.
  1. Install chain guide access plugs to cylinder heads. Tighten plugs to 20 Nm (15 ft. lbs.) .
NOTE: To reset the primary timing chain tensioner, engine oil will first need to be purged from the tensioner.
117016942

  1. Purge oil from timing chain tensioner using the following procedure:
    1. Place the check ball (2) end of tensioner into the shallow end of Special Tool 8186 (3).
    2. Using hand pressure, slowly depress tensioner until oil is purged from tensioner.
117016943

  1. Reset timing chain tensioner using the following procedure:
    1. Position cylinder plunger (4) into the deeper end of Special Tool 8186 (3).
    2. Apply a downward force until tensioner is reset.
NOTE: If oil was not first purged from the tensioner, use slight finger pressure to assist the center arm pin of Special Tool 8186 to unseat the tensioner's check ball.

CAUTION: Ensure the tensioner is properly reset. The tensioner body (4) must bottom against the top edge of Special Tool 8186 (3). Failure to properly perform the resetting procedure may cause tensioner jamming.

NOTE: Inspect the tensioner O-ring (2) for nicks or cuts and make sure the snap ring (1) is correctly installed, replace as necessary.
117016944

  1. Install the reset chain tensioner (1) into the right cylinder head.
  2. Position tensioner retaining plate (2) and tighten bolts (1) to 12 Nm (105 inch lbs.) .
117016945

  1. Starting at the right cylinder bank, first position the camshaft damper (1) (if equipped) on camshaft hub, then insert a 3/8 square drive extension with a breaker bar into intake camshaft drive hub. Rotate camshaft until the camshaft hub aligns to the camshaft sprocket and damper attaching holes. Install the sprocket attaching bolts and tighten to 28 Nm (250 inch lbs.) .
  2. Turn the left side camshaft by inserting a 3/8 square drive extension with a breaker bar into intake camshaft drive hub and rotate camshaft until the sprocket attaching bolts can be installed. Tighten sprocket bolts to 28 Nm (250 inch lbs.).
  3. Rotate engine slightly clockwise to remove timing chain slack, if necessary.
117016946

  1. Activate the timing chain tensioner by using a flat bladed pry tool to gently pry tensioner arm towards the tensioner slightly. Then release the tensioner arm. Verify the tensioner is activated (extends).
117016947

  1. Install camshaft position sensor (2) and connect electrical connector.
  2. Install the timing chain cover, crankshaft vibration damper, and cylinder head covers.
  3. Install upper intake manifold.
NOTE: After installation of a reset tensioner, engine noise will occur after initial start-up. This noise will normally disappear within 5-10 seconds.
  1. Fill cooling system.

Mar 27, 2013 | 2001 Chrysler Concorde

1 Answer

I replaced the camshaft position sensor P0340, now the OBD is reading a PO0016


Causes that bring up code P0016 may include:
  • Timing chain stretched, or timing belt skipped a tooth due to wear
  • Misalignment of timing belt/chain
  • Tone ring on crankshaft slipped/broken
  • Tone ring on camshaft slipped/broken
  • Bad crank sensor
  • Bad cam sensor
  • Damaged wiring to crank/cam sensor
  • Timing belt/chain tensioner damaged
  1. First, visually inspect the cam and crank sensors and their harnesses for damage. If you notice broken/frayed wires, repair and recheck.
  2. If you have access to a scope, check the cam and crank patterns. If a pattern is missing, suspect a bad sensor or a slipping tone ring. Remove the cam gear and the crankshaft harmonic balancer and inspect the tone rings for proper alignment and make sure they're not loose or damaged or that they haven't sheared the key that aligns them. If they are properly installed, replace the sensor.
  3. If the signal appears normal, then check the timing chain/belt for proper alignment. If it's misaligned, check for a damaged tensioner that may have allowed the chain/belt to slip a tooth or several teeth. Also check that the belt/chain isn't stretched. Repair and recheck.
Hope this helps

Feb 06, 2012 | 2005 Chrysler PT Cruiser

1 Answer

Automatic trans 1990 1.8gl drive chain tensioner hold down tab bent lost differential oil into bell housing . Tensioner o ring exposed and tensioner turns free with no feel of tightening chain.Car was...


Hi Kechly,
I'm a bit confused as to what exactly happened with your vehicle. What drive chain tensioned are you talking about? I believe the engine in your vehicle uses a timing belt. As far as my knowledge extends, I don't know of any chain in the drive. If the differential has run dry that will result in a rumbling sound which comes from worn or damaged bearings. I would advise you begin by inspecting those. If the vehicle is able to move at speed then it would seem that the auto box isn't being affected by the fault. Some clarification regarding your fault would help a correct diagnosis.
Regards Johngee10

Mar 03, 2011 | Volkswagen Jetta Cars & Trucks

1 Answer

Aligning the valve timing mareks except twincam engine


Timing Chain, Sprockets, Front Cover and Seal REMOVAL AND INSTALLATION Crankshaft Damper and Front Oil Seal
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Accessory drive belt
    • Cooling fans
    • Crankshaft pulley and damper, using a holding fixture as shown
    • Front crankshaft seal Fig. 1: Crankshaft pulley removal tool - V8 9301jg12.gif
    To install:
  3. Install oil seal replacer tool JD-235 to the oil seal. Use the nut and bolt provided with the tool to fully seat the seal to the timing cover.
  4. For dampers which DO NOT utilize a spit locking ring:
    1. Apply a thin, even coating of Loctite® 648 to the damper bore. Do not apply it to the end faces or to the crankshaft.
    2. Install the crankshaft damper onto the crankshaft. Wipe off any Loctite that has squeezed out from the front of the damper.
    3. Install the locking tool to the damper. Tighten the bolt to 59 ft. lbs. (80 Nm), plus an 80 degree turn.
  5. For dampers which utilize a spit locking ring:
    1. Install a new O-ring seal to the damper.
    2. Install the crankshaft damper.
    3. Apply petroleum jelly to the damper bore and O-ring seal.
    4. Install the damper onto the crankshaft.
    5. Install the split locking ring onto the crankshaft, inside the center bore of the damper.
    6. Install the locking tool to the damper.
    7. Tighten the damper bolt to 266-285 ft. lbs. (364-386 Nm).
    8. Remove the locking tool from the damper.
  6. Install or connect the following:
    • Cooling fans
    • Accessory drive belt
    • Negative battery cable
  7. Start the engine and check for leaks.
Timing Cover
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Drain the cooling system.
  3. Remove or disconnect the following:
    • Negative battery cable
    • Upper radiator hose
    • Accessory drive belt
    • Water pump pulley
    • Accessory drive belt tensioner
    • Idler pulley
    • Crankshaft damper
    • Engine appearance covers
    • Mass Air Flow (MAF) meter
    • Air intake assembly
    • Ignition coils
    • Canister purge valve
    • Valve covers
    • Variable Valve Timing (VVT) solenoids
    • Engine harness retaining clips
    • Timing cover
    To install: Fig. 2: Sealant application points - V8 9301jg23.gif
    Fig. 3: Timing cover torque sequence-V8 9307jg01.gif

  4. Apply sealant to the 8 joints on the engine face as shown.
  5. Install or connect the following:
    • Timing cover with new seals. Tighten the bolts in sequence to 96-120 inch lbs. (11-13 Nm).
    • Engine harness retaining clips
    • VVT solenoids
    • Valve covers
    • Canister purge valve
    • Ignition coils
    • Air intake assembly
    • MAF meter
    • Engine appearance covers
    • Crankshaft damper
    • Idler pulley
    • Accessory drive belt tensioner
    • Water pump pulley
    • Accessory drive belt
    • Upper radiator hose
    • Negative battery cable
  6. Fill the cooling system.
  7. Start the engine and check for leaks.
Timing Chain 6 CYLINDER
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    • Negative battery cable
    • Accessory drive belt
    • Valve cover
    • Timing chain cover
    • Variable Valve Timing (VVT) sensor
    • Crankshaft Position (CKP) sensor
  3. Rotate the crankshaft until the triangular arrow indent on the driveplate is visible through the access hole.
  4. Install the Crankshaft Setting Peg JD 216 into the CKP sensor location.
  5. Install the Camshaft Locking tool JD 215 on the camshafts.
  6. Remove or disconnect the following:
    • Camshaft sprocket mounting bolt by loosening it
    • VVT mounting bolt by loosening it
    • Camshaft Locking tool JD 215
    • Primary timing chain tensioner and backing plate
    • Primary timing chain guide
    • VVT unit and exhaust camshaft sprocket
    • Secondary timing chain tensioner and guide
    NOTE: Keep all valvetrain components in order for assembly. To install:
  7. Prepare the timing chain tensioners for installation by using a paperclip or other wire to unseat the check valves and compressing the pistons into their bores.
  8. Install or connect the following:
    • Secondary timing chain guide. Tighten the bolt to 89-124 inch lbs. (10-14 Nm).
    • Secondary timing chain tensioner. Tighten the bolt to 89-124 inch lbs. (10-14 Nm).
    • VVT, secondary timing chain and exhaust cam sprocket
    • Primary timing chain
    • Primary timing chain guide. Tighten the bolt to 10-12 ft. lbs. (13-16 Nm).
    • Primary timing chain tensioner and backing plate. Tighten the bolts to 89-124 inch lbs. (10-14 Nm).
    • Primary timing chain slack, eliminate it by placing a wedge between the primary timing chain tensioner and the guide shoe
    • Secondary timing chain by applying counterclockwise force to the exhaust camshaft sprocket. Fig. 4: Apply force in a counterclockwise direction when tightening the sprocket mounting bolts - 6 cylinder 9301jg03.gif

    • Exhaust and intake VVT sprocket bolts. Tighten them to 85-92 ft. lbs. (115-125 Nm).
  9. Remove the tools and wedges.
  10. Install or connect the following:
    • CKP sensor
    • VVT sensor
    • Coolant outlet pipe
    • ECT sensor connector
    • Radiator and heater hoses
    • Timing chain cover
    • Valve cover
    • Accessory drive belt
    • Negative battery cable
  11. Fill the cooling system.
  12. Start the engine and check for leaks.
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Jan 28, 2011 | 1999 Jaguar XK8

1 Answer

Where is water pump and drive belt located on 2003 corolla ? Dealer recommended it needs changing along with timing chain tensioner which they say is leaking oil . I usually fix my own cars after doing my...


Water Pump Removal & Installation To Remove:
toy_car_18_eng_cooling_sys_xp.gif

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Drain the engine coolant.
  3. Remove the right lower splash shield.
  4. Remove the drive belt toy_car_18_eng_wtr_pmp_blts.gif

  5. Remove the 6 water pump mounting bolts. Remove the water pump and O-ring (except XRS). toy_car_18_eng_wtr_pmp_set_blts_sst.gif

  6. Using special tool 09960-10010 or equivalent, remove the water pump pulley bolts and pulley (XRS).
  7. Remove the 6 water pump mounting bolts. Remove the water pump and O-ring (XRS).
To Install:
  1. Install a new O-ring on the timing chain cover. toy_car_18_eng_wtr_pmp_blt_torque.gif

    Note: Bolt lengths are indicated in the illustration bolt (1) 1.18 inches (30mm) bolt (2) 1.38 inches (35 mm)
  2. Install the water pump (except XRS).
    1. Tighten the mounting bolts (1) to 80 inch-lbs (9 Nm).
    2. Tighten the mounting bolts (2) 8 ft-lbs (11 Nm).
  3. Install the water pump (XRS).
    1. Tighten the mounting bolts 80 in lbs (9 Nm).
    2. Install the water pump pulley using special tool 09960-10010 or equivalent. Tighten the mounting bolts 11 ft lbs (15 Nm).
  4. Install the right lower splash shield.
  5. Install the drive belt.
  6. Fill the cooling system.
  7. Check for leaks.
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Oct 09, 2010 | 2004 Toyota Corolla

1 Answer

2005 f250 5.4 gas need to know specs for timing a diagram would be awesome


To Install:
  1. Install balance shaft drive gear onto the left camshaft.
  2. Install the camshaft sprockets and new bolts finger tight.
  3. Using a vise, compress the timing chain tensioner plunger.
  4. Install a retaining clip on the tensioner to hold plunger IN during installation.
    marking timing chain a0038720.gif

  5. If timing chain copper links are not visible, mark 2 links on one end and 1 link on the other end to be used as timing marks.
  6. Install right and left timing chain guides. Tighten bolts to 89 in-lbs (10 Nm).
  7. Rotate the left camshaft until the timing mark is at the 12 o'clock position.
  8. Rotate the right camshaft until the timing mark is at the 11 o'clock position.
  9. Position the crankshaft using the special tool. Then remove the tool.
    Crankshaft special tool positioning n0013602.gif

  10. Install the crankshaft sprocket with flange facing forward.
    Crankshaft sprocket timing mark n0011528.gif

  11. Position lower end of left (inner) timing chain on the crankshaft sprocket. Align the copper (or marked) chain link with the timing mark on the outer flange of the crankshaft pulley. NOTE: Upper half of timing chain must be below the tensioner arm dowel.
  12. Position the left timing chain on the camshaft sprocket. The timing mark on the camshaft sprocket must be aligned between the 2 copper (or marked) chain links.
    Left camshaft sprocket timing mark a0080774.gif

  13. Place the left timing chain tensioner arm on the dowel pin and install the timing chain tensioner and bolts. Tighten bolts to 18 ft-lbs (25 Nm). NOTE: Lower half of timing chain must be above the tensioner arm dowel.
    Crankshaft sprocket timing mark a0079624.gif
  14. Position lower end of right (outer) timing chain on the crankshaft sprocket. Align the copper (or marked) chain link with the timing mark on the outer flange of the crankshaft pulley.
    Right camshaft sprocket timing mark a0041104.gif

  15. Position the right timing chain on the camshaft sprocket. The timing mark on the camshaft sprocket must be aligned between the 2 copper (or marked) chain links.
  16. Place the right timing chain tensioner arm on the dowel pin and install the timing chain tensioner and bolts. Tighten bolts to 18 ft-lbs (25 Nm).
  17. Remove the retaining clips from the right and left timing chain tensioners.
  18. Verify alignment of all timing marks.
  19. Install crankshaft sensor ring on crankshaft.
  20. Locate index mark on balance shaft and mark corresponding gear tooth with chalk.
  21. Position balance shaft on journals. NOTE: It may be helpful to use an inspection mirror to view the marks timing marks.
  22. Align the chalk mark on the balance shaft with the camshaft timing mark.
    Balance shaft bearing caps n0007112.gif

  23. Install the balance shaft bearing caps in their original locations. Follow the tightening sequence as shown in the illustration. Tighten bolts to 89 in-lbs (10 Nm).
  24. Tighten the camshaft phaser sprocket bolts in the correct sequence using 2 steps, as follows:
    • Step 1-30 ft-lbs (40 Nm)
    • Step 2-tighten an additional 90 degrees
  25. Position the crankshaft keyway in the 11 o'clock position.
  26. Lubricate and install all camshaft roller followers. WARNING
    Engine front cover replacement procedure must be completed within 4 minutes or entire procedure must be repeated. Failure to do so may result in future leaks

Oct 07, 2010 | Ford F-250 Cars & Trucks

2 Answers

Timing belt or timing chain?


You 98 Corolla has a timing chain that it internal and need no normal maintenance. It uses a hydraulic/spring tensioner to keep things tight and as long as its quiet, everything is fine.
Your drive belt (not to be confused with a t. belt) is the external belt you see on the passenger side of the engine. It drives you alt, water pump, A/C and power steering. It uses a spring loaded tensioner to keep the belt tight. These can weaken over time and cause a rattle noise and belt slippage.

May 19, 2009 | 1998 Toyota Corolla

1 Answer

I have a 99 dodge intrepid that threw a rod and my father-in-law and I have been trying to time the car for a year now. We get number one piston up but the mark on the oil pump doesnt line up with the mark...


I'm not sure what you may be "doing wrong", but here is the manufacturer procedure for aligning the timing marks.
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^Refer to this diagram during step 12.
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^Refer to this diagram during step 13.
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^Refer to this diagram for step 19.

1. Align crankshaft sprocket timing mark to the mark on oil pump housing. NOTE: Lubricate timing chain and guides with engine oil before installation.
2. Place left side primary chain sprocket onto the chain so that the timing mark is located in-between the two (plated) timing links.
3. Lower the primary chain with left side sprocket through the left cylinder head opening. NOTE: The camshaft sprockets can be allowed to float on the camshaft hub during installation.
4. Loosely position left side camshaft sprocket over camshaft hub.
5. Align timing (plated) link to the crankshaft sprocket timing mark.
6. Position primary chain onto water pump drive sprocket.
7. Align right camshaft sprocket timing mark to the timing (plated) link on the timing chain and loosely position over camshaft hub.
8. Verify that all chain timing (plated) links are properly aligned to the timing marks on all sprockets.
9. Install left side lower chain guide and tensioner arm. Tighten attaching bolts to 28 Nm (250 in. lbs.). NOTE: Inspect oil ring on chain guide access plug before installing. Replace O-ring as necessary.
10. Install chain guide access plug to left side cylinder head. Tighten plug to 20 Nm (15 ft. lbs.)
11. NOTE:
To reset the primary timing chain tensioner, engine oil will first need to be purged from the tensioner.
12. Purge oil from timing chain tensioner using the following procedure:
a) Place the check ball end of tensioner into the shallow end of Special Tool 8186.
b) Using hand pressure, slowly depress tensioner until oil is purged from tensioner.
13. Reset timing chain tensioner using the following procedure:
a) Position cylinder plunger into the deeper end of Special Tool 8186.
b) Apply a downward force until tensioner is reset. NOTE: If oil was not first purged from the tensioner, use slight finger pressure to assist the center arm pin of Special Tool 8186 to unseat the tensioner's check ball. CAUTION: Ensure the tensioner is properly reset. The tensioner body must bottom against the top edge of Special Tool 8186. Failure to properly perform the resetting procedure may cause tensioner jamming.
14. Install the reset chain tensioner into the right cylinder head.
15. Position tensioner retaining plate and tighten bolts to 12 Nm (105 in. lbs.).
16. Starting at the right cylinder bank, insert a 3/8" square drive extension with a breaker bar into intake camshaft drive hub. Rotate camshaft until the camshaft hub aligns to the camshaft sprocket and damper attaching holes. Install the sprocket attaching bolts and tighten to 28 Nm (250 in. lbs.).
17. Turn the left side camshaft by inserting a 3/8" square drive extension with a breaker bar into intake camshaft drive hub and rotate camshaft until the sprocket attaching bolts can be installed. Tighten sprocket bolts to 28 Nm (250 in. lbs.).
18. Rotate engine slightly clockwise to remove timing chain slack, if necessary.
19. To arm the timing chain tensioner: Use a flat bladed pry tool to gently pry tensioner arm towards the tensioner slightly. Then, release the tensioner arm. Verify the tensioner is armed (extends).
20. Install the timing chain cover, crankshaft damper, and cylinder head covers.
21. Install camshaft position sensor and connect electrical connector.

Hope this helps!
Mitchell

May 16, 2009 | 1999 Dodge Intrepid

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