Question about 2001 Ford F-250 Super Duty

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Remove fuel rail

Remove a snaped bolt

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You will have to buy or rent a tap and die kit from an auto store. Use the tap bits to drill into the top of the bolt. then use the dye bits to extract the bolt.

Posted on Apr 20, 2014

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How to replace the fuel injector for a 2008 chrysler pt cruiser?


To remove a fuel injector or injectors you must remove the fuel supply rail that sits over them. Here is how you do that for both engine options, Turbo and non Turbo..

Removal & Installation

Except Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release fuel system pressure.
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Remove the engine cover or throttle control shield if equipped.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  5. Disconnect fuel supply tube from rail.
  6. Remove the Intake Manifold, refer to the Engine section.
  7. Disconnect electrical connectors from fuel injectors.
  8. Remove bolts holding fuel rail.
  9. Remove the fuel rail and injectors.
  10. Remove the injectors from the fuel rail.
To install:
  1. Install injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  4. Attach electrical connectors to fuel injectors.
  5. Connect fuel supply tube to fuel rail. Refer to Quick Connect Fittings in the Fuel Delivery section
  6. Install Intake Manifold, refer to the Engine section.
  7. Install the engine cover or throttle control shield if equipped.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. Tighten air inlet tube clamps to 20-30 inch lbs. (2-4 Nm).

Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Disconnect the throttle body inlet hose and remove from throttle body.
  4. Disconnect the purge hose from the throttle body.
  5. Unlock and disconnect the electrical connection at the throttle body.
  6. Remove the throttle control shield .
  7. Remove the throttle and speed control cables from the throttle body.
  8. Remove the cables from the throttle body bracket.
  9. Unlock and disconnect the MAP sensor electrical connector.
  10. Remove the vacuum lines from the rear of the intake manifold.
  11. Remove the 5 bolts from the front of the intake manifold.
  12. Remove the 2 bolts from the rear of the intake manifold.
  13. Remove the intake manifold. Cover the lower intake manifold openings.
  14. Drain the Coolant system.
  15. Move the upper radiator hose clamp, so that the hose can be rotated up and out of the way.
  16. Remove the 2 small hoses from the thermostat housing.
  17. Remove the 2 bolts from the thermostat housing and rotate the assembly up and out of the way.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  18. Disconnect the fuel line from the fuel rail.
  19. Unlock and disconnect the electrical connectors from the fuel injectors.
  20. Remove the wiring harness from the fuel rail.
  21. Remove the 2 bolts from the fuel rail.
  22. Remove the fuel rail and injectors from the intake manifold.
To install:
  1. Install the fuel injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place.
  4. Install the 2 bolts to the fuel rail. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  5. Install the wiring harness to the fuel rail.
  6. Connect and lock the electrical connectors to the fuel injectors.
  7. Connect the fuel line to the fuel rail.
  8. Rotate the assembly back into place and install the 2 bolts to the thermostat housing tighten to 110 inch lbs. (12.5 Nm).
  9. Move the upper radiator house clamp back into place.
  10. Install the 2 small hoses to the thermostat housing.
  11. Fill the Coolant system.
  12. Install the intake manifold.
  13. Install the 2 bolts to the rear of the intake manifold tighten to 250 inch lbs. (28 Nm).
  14. Install the 5 bolts to the front of the intake manifold and tighten to 250 inch lbs. (28 Nm).
  15. Install the vacuum lines to the rear of the intake manifold.
  16. Connect and lock the MAP sensor electrical connector.
  17. Install the cables to the throttle body bracket.
  18. Install the throttle and speed control cables to the throttle body.
  19. Install the throttle control shield.
  20. Connect and lock the electrical connections at the throttle body.
  21. Connect the purge hose to the throttle body.
  22. Connect the throttle body inlet hose to the throttle body and tighten clamps to 20-30 inch lbs. (2-4 Nm).
  23. Connect the negative battery cable.
  24. Use the DRB® scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.

Mar 02, 2017 | Chrysler Cars & Trucks

1 Answer

How to replace the fuel injector on a 2008 chrysler pt cruiser


Removal & Installation

Except Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release fuel system pressure.
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Remove the engine cover or throttle control shield if equipped.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  5. Disconnect fuel supply tube from rail.
  6. Remove the Intake Manifold, refer to the Engine section.
  7. Disconnect electrical connectors from fuel injectors.
  8. Remove bolts holding fuel rail.
  9. Remove the fuel rail and injectors.
  10. Remove the injectors from the fuel rail.
To install:
  1. Install injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  4. Attach electrical connectors to fuel injectors.
  5. Connect fuel supply tube to fuel rail. Refer to Quick Connect Fittings in the Fuel Delivery section
  6. Install Intake Manifold, refer to the Engine section.
  7. Install the engine cover or throttle control shield if equipped.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. Tighten air inlet tube clamps to 20-30 inch lbs. (2-4 Nm).

Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Disconnect the throttle body inlet hose and remove from throttle body.
  4. Disconnect the purge hose from the throttle body.
  5. Unlock and disconnect the electrical connection at the throttle body.
  6. Remove the throttle control shield .
  7. Remove the throttle and speed control cables from the throttle body.
  8. Remove the cables from the throttle body bracket.
  9. Unlock and disconnect the MAP sensor electrical connector.
  10. Remove the vacuum lines from the rear of the intake manifold.
  11. Remove the 5 bolts from the front of the intake manifold.
  12. Remove the 2 bolts from the rear of the intake manifold.
  13. Remove the intake manifold. Cover the lower intake manifold openings.
  14. Drain the Coolant system.
  15. Move the upper radiator hose clamp, so that the hose can be rotated up and out of the way.
  16. Remove the 2 small hoses from the thermostat housing.
  17. Remove the 2 bolts from the thermostat housing and rotate the assembly up and out of the way.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  18. Disconnect the fuel line from the fuel rail.
  19. Unlock and disconnect the electrical connectors from the fuel injectors.
  20. Remove the wiring harness from the fuel rail.
  21. Remove the 2 bolts from the fuel rail.
  22. Remove the fuel rail and injectors from the intake manifold.
To install:
  1. Install the fuel injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place.
  4. Install the 2 bolts to the fuel rail. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  5. Install the wiring harness to the fuel rail.
  6. Connect and lock the electrical connectors to the fuel injectors.
  7. Connect the fuel line to the fuel rail.
  8. Rotate the assembly back into place and install the 2 bolts to the thermostat housing tighten to 110 inch lbs. (12.5 Nm).
  9. Move the upper radiator house clamp back into place.
  10. Install the 2 small hoses to the thermostat housing.
  11. Fill the Coolant system.
  12. Install the intake manifold.
  13. Install the 2 bolts to the rear of the intake manifold tighten to 250 inch lbs. (28 Nm).
  14. Install the 5 bolts to the front of the intake manifold and tighten to 250 inch lbs. (28 Nm).
  15. Install the vacuum lines to the rear of the intake manifold.
  16. Connect and lock the MAP sensor electrical connector.
  17. Install the cables to the throttle body bracket.
  18. Install the throttle and speed control cables to the throttle body.
  19. Install the throttle control shield.
  20. Connect and lock the electrical connections at the throttle body.
  21. Connect the purge hose to the throttle body.
  22. Connect the throttle body inlet hose to the throttle body and tighten clamps to 20-30 inch lbs. (2-4 Nm).
  23. Connect the negative battery cable.
  24. Use the DRB® scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.

Mar 02, 2017 | Chrysler Cars & Trucks

1 Answer

How can I remove the fuel injectors?


  1. Disconnect the negative battery cable with a socket wrench and relieve the fuel system pressure. Disconnect the vacuum hose and remove the intake manifold collector from the fuel pressure regulator.
  2. Detach the fuel hoses from the fuel rail with a socket wrench and disconnect the fuel injector electrical connectors. Remove the fuel rail mounting bolts with a socket wrench so you can separate the fuel rail assembly from the intake manifold with the fuel injectors still attached.
  3. Push on the fuel injector tail piece to separate the injector from the rail. Discard the fuel injector O-rings.
  4. Lubricate the new O-rings with a small amount of clean engine oil and install the new fuel injector by reversing the removal procedure. Use a torque wrench to tighten the fuel rail mounting bolts in two stages. First, torque the bolts to between 84 and 96 inch pounds and then torque them to between 15 and 20 foot pounds

Mar 06, 2016 | 1996 Nissan Sentra

1 Answer

Change fuel pressure regulator


Some bolt on the fuel rail, some are the fuel rail. Look at it. if it bolts on remove it and replace it. Sometimes you have to remove the throttle body to get it out. Be prepared to buy a gasket for the throttle body. The ones built in the fuel rail. Remove the 4 bolts and gently pry the fuel rail and injectors off . Try to clean the dirt and stuff off the engine by the injectors first, air works best. Most stuff will blow threw the engine, but a small bolt or nut will wreak havoc inside the engine. Being an old car, I would replace the injector O rings also. Lube them to get them back in easier. If you have a 4.3 in the car, disregard all the above. Remove the top plenum, and it just has a clip to remove.

Dec 14, 2014 | 1992 Buick Riviera

1 Answer

Leak at fuel rail on volvo 960


take a lead from your battery .then reach under the inlet manifold. remove the 10mm bolt and copper washers one each side of that bolt. that is the feed line from your fuel rail to the cold start injector .now remove each of the ten mil bolts holding on your fuel rail . now remove the clips holding the injectors to your fuel rail. place some clothes under the fuel rail and lift off . care needed due to fuel wear eye protection due to fuel pressure..

Dec 01, 2013 | 1995 Volvo 960

1 Answer

Fuel rail in a 1997 3.8L pontiac firebird


to remove fuel rail you need to remove 2 mounting bolts holding fuel rail in place.

Aug 27, 2012 | Pontiac Firebird Cars & Trucks

2 Answers

I need to access the fuel injectors in my 98 wrangler, but i dont know how to get to them


FIRST NEED TO RELIEF FUEL PRESSURE REMOVE GAS CAP RELIEF GAS PRESSURE IN FUEL TANK.THEN REMOVE FUEL PUMP RELAY THEN START ENGINE UNTIL IT DIES LACK OF FUEL,CRANK ENGINE OVER FEW MORE TIMES MAKE SURE FUEL OUT OF FUEL LINES. THEN YOU NEED TO REMOVE AIR CLEANER CROSS OVER TUBE ABOVE FUEL RAILS. DISCONNECT LINES AT THE ENDS OF THE FUELS RAILS ASSEMBLY. MARK AND DISCONNECT THE FUEL INJECTOR WIRE HARNESS CONNECTORS. REMOVE THE FUEL RAIL RETAINING BOLTS, DISCONNECT THE VACUUM LINE FROM THE FUEL PRESSURE REGULATOR. REMOVE THE FUEL RAIL ASSEMBLY FROM THE ENGINE. IF YOU HAVE AUTOMATIC TRANSMISSION REMOVE THE THROTTLE PRESSURE CABLE AND BRACKET TO REMOVE THE FUEL RAIL ASSEMBLY.TO REMOVE FUEL INJECTORS JUST REMOVE CLIPS THAT RETAIN FUEL INJECTORS IN FUEL RAIL. BESURE GO TO DEALERSHIP BUY NEW FUEL INJECTORS O - RINGS.APPLY A SMALL AMOUNT OF ENGINE OIL TO THE O - RINGS TO AID IN INSTALLATION. TORQUE FUEL RAIL BOLTS TO 100 INCH LBS.

Jun 19, 2011 | 1998 Jeep Wrangler

1 Answer

How to remove intake manifold on 2005 Buick Lesabre


You didn't post the size of your engine so please pick the appropriate one:

3.8L
  1. Relieve the fuel system pressure.
  2. Drain the cooling system.
    1. Remove or disconnect the following:
    2. Negative battery cable
    • Supercharger
    • Thermostat housing
    • Exhaust Gas Recirculation (EGR) tube at the intake manifold
    • Engine Control Temperature (ECT) sensor
    • Intake manifold
  • To install:

    1. Install or connect the following:
      • Intake manifold with new gaskets. Torque the bolts, working from the center out, to 11 ft. lbs. (15 Nm).
      • ECT sensor connector
      • EGR tube to the intake manifold
      • Thermostat housing
      • Supercharger
      • Negative battery cable
    2. Refill and bleed the cooling system.
    3. Run the engine and check for leaks and proper engine operation.
    4.6L
    4.6L Engine
    1. Remove the brake booster hose from the throttle body.
    2. Remove the fuel pressure regulator vacuum tube from the fuel pressure regulator and the water crossover.
    3. Remove the PCV fresh air feed tube from the camshaft cover and the throttle body.
    4. Remove the PCV dirty air tube from the PCV orifice in the right camshaft cover and from the intake manifold.
    5. Disconnect the fuel injector electrical connectors from the fuel injectors.
    6. Remove the fuel injector wiring harness.
    7. Remove the fuel rail bracket nut from the engine lift bracket.
    8. Remove the fuel rail studs.
    9. Lift and remove the fuel rail with injectors.
    10. Loosen the plenum duct clamp in order to remove the intake manifold.
    11. Remove the intake manifold bolts.
    12. Remove the intake manifold.

    To install:

    1. Install the intake manifold, fitting the plenum duct over the intake manifold duct.
    2. Loosely install the intake manifold bolts.

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    Intake manifold torque sequence-4.6L engine


    1. Tighten the intake manifold bolts in sequence. Tighten the intake manifold bolts to 89 inch lbs. (10 Nm).
    2. Tighten the plenum duct clamp to the intake manifold. Tighten the plenum duct clamp to 24 inch lbs. (2.75 Nm).
    3. Inspect the fuel injector O-rings. Ensure the fuel injector O-rings are not missing, misaligned or damaged. Replace the O-rings if necessary.
    4. Lubricate the intake manifold fuel injector bores with light mineral oil (GM P/N 9981704), clean engine oil, or equivalent.
    5. Install the fuel rail with fuel injectors as an assembly.
    6. Install the fuel rail studs. Tighten the fuel rail studs to 80 inch lbs. (9 Nm).
    7. Install the fuel rail bracket nut to the engine lift bracket. Tighten the fuel rail bracket nut to 89 inch lbs. (10 Nm).
    8. Install the fuel injector wiring harness.
    9. Connect the fuel injector electrical connectors to the fuel injectors.
    10. Install the PCV dirty air tube to the PCV orifice in the right camshaft cover and to the intake manifold.
    11. Install the PCV fresh air feed tube to the camshaft cover and the water crossover.
    12. Install the fuel pressure regulator vacuum tube to the fuel pressure regulator and the throttle body.
    13. Install the brake booster hose to the throttle body.

    Nov 13, 2010 | Buick LeSabre Cars & Trucks

    1 Answer

    How to repair a supercharger


    Fig. 1: Supercharger assembly and related parts 84303024.gif

    REMOVAL & INSTALLATION
    1. Disconnect the negative battery cable.
    2. Remove the accessory drive belt from the supercharger pulley.
    3. Relieve the fuel pressure and remove the fuel injector sight shield.
    4. Disconnect the fuel pipes from the fuel rail and vacuum hose at the pressure regulator.
    5. Disconnect the electrical connectors from the fuel injectors and remove the fuel rail mounting bolts. Remove the fuel rail with the injectors intact.
    6. Disconnect the electrical connectors at the IAC, TPS, MAF, EGR and boost control solenoid. Lay the wiring harness aside.
    7. Remove the air intake duct and remove the EGR pipe from the supercharger.
    8. Disconnect the throttle cable and the cruise control cable. Remove the cable bracket.
    9. Remove the tensioner bracket to supercharger mounting stud.
    10. Remove the supercharger to intake manifold bolts, remove the supercharger from the intake manifold. Remove the supercharger gasket and coolant passage O-rings. To install:
    11. Replace the oil passage O-rings and the supercharger gasket.
    12. Install the supercharger and bolts. Install the tensioner bracket-to-supercharger bolt. Tighten the bolts to 19 ft. lbs. (26 Nm).
    13. Install the cable bracket and connect the throttle and cruise control cables.
    14. Connect the EGR pipe to the supercharger and install the air intake duct.
    15. Connect the electrical connectors to the IAC, TPS, MAF, EGR and boost control solenoid.
    16. Install the fuel rail and bolts and tighten the bolts to 15 ft. lbs. (24 Nm).
    17. Connect the connectors to the fuel injectors and the vacuum hoses at the pressure regulator.
    18. Connect the fuel pipes to the fuel rail and install the fuel injector sight shield.
    19. Install the accessory drive belt to the supercharger and connect the negative battery cable.

    Jul 14, 2010 | 1992 Buick Park Avenue

    1 Answer

    How do I remove a fuel injector in my 1988 chrysler new yorker?


    There is what is called a fuel rail. The fuel injector fits in between the fuel rail and the intake of the engine. If you look around the rail you will find a few bolts (usually 10mm) holding the rail in place. remove the rail bolts and gently pry up the rail. The injectors fit into each one with an o-ring sealing each side. Watch because sometimes the o-ring will stay in the rail or intake and you want to remove them before trying to put the new injector into it. If you have a little petroleum jelly, put a small amount on the o-ring before inserting it in the rail and intake. Line up all the injectors with the rail and intake and gently push them in. When all are lined up you can lightly tap the rail with a hammer, LIGHTLY tap it into place and reinstall the retaining bolts.

    Hope this helps.

    Sep 26, 2009 | 1988 Chrysler New Yorker

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