Question about 2002 Kia Sportage

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Fan clutch removal

I need to know how to remove fan clutch to get to water pump

Posted by Anonymous on

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6ya6ya
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SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

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Posted on Jan 02, 2017

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jturcotte
  • 8516 Answers

SOURCE: 2002 KIA SPORTAGE. REPLACING FAN BELT NEED RO

Hi, there are up to three belts if you have A/C. Each belt has a tensioning system. Diagrams and instructions from autozone.com are paste below. Please let me know if you have any questions, and thanks for using FixYa.

A/C belt:
jturcotte_1115.gif



Alternator and fan belt:
jturcotte_1116.gif
top view of generator belt adjusting bolt C:
jturcotte_1117.gif



Power steering belt:
jturcotte_1118.gif


Removal & Installation

A/C Compressor Belt

  1. Disconnect the negative battery cable.
  2. Loosen locknut (A).
  3. Remove the drive belt.

To install:
  1. Properly route drive belt around the pulleys.
  2. Adjust bolt (B) until belt tension is 22 ft. lbs. (30 Nm)when measured at deflection point shown.
  3. Retighten locknut (A) to 24 ft. lbs. (32 Nm).
  4. Connect the negative battery cable.

Alternator Belt
  1. Disconnect the negative battery cable.
  2. Remove the A/C belt.
  3. Loosen mounting bolts (A) and (B) from the back side of the alternator.
  4. Loosen adjustment bolt (C) and remove the drive belt.

To install:
  1. Properly route drive belt around the pulleys.
  2. Adjust bolt (C) until belt tension is 22 ft. lbs. (30 Nm)when measured at deflection point shown.
  3. Retighten locknut (A) to 16 ft. lbs. (22 Nm)and locknut (B) to 32 ft. lbs. (43 Nm).
  4. Reinstall the A/C drive belt.
  5. Connect the negative battery cable.

Power Steering Pump Belt
  1. Disconnect the negative battery cable.
  2. Remove the A/C and alternator drive belts for access.
  3. Loosen mounting lock bolt (A) and mounting bolt (B).
  4. With tension released removed the belt.

To install:
  1. Properly route drive belt around the pulleys.
  2. Carefully pry on the power steering pump using a suitable lever. Adjust belt tension is 22 ft. lbs. (30 Nm) when measured at deflection point shown.
  3. Retighten bolts (A) and (B) to 31 ft. lbs. (42 Nm).
  4. Reinstall the A/C and alternator drive belts.
  5. Connect the negative battery cable.

Posted on Feb 27, 2011

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Envoy cant get to water pump to change it. Removed grill exc but can't get radiator out and fan out


The fan and fan shroud need to be removed as one assembly. You will need a 34mm wrench to get the fan clutch removed from the water pump. Once the fan clutch is unthreaded and the bolts that hold the fan shroud to the radiator are removed you will be able to remove the fan clutch/ shroud assembly from the vehicle. You do not need to remove the radiator nor can you remove the radiator without first removing the clutch/shroud. You will notice that when you are removing it it will be a little tight getting around the inlet for the upper hose on the radiator . Once the shroud is removed trim a notch where the shroud was hitting on the inlet and I will make install a lot easier. If you have any questions let me know. Thank you for using fixya.com!

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95' ford econline 350 van replacing waterpump and clutch fan how to replace.


TO REPLACE WATER PUMP.REMOVE THE RADIATOR SHROUD HALVES.REMOVE FAN CLUTCH AND FAN.YOU NEED FAN CLUTCH WRENCH AND A FAN CLUTCH PULLEY HOLDER.YOU CAN RENT TOOLS AT AUTO ZONE OR BUY THEM AT A AUTO PARTS STORE.THE FAN CLUTCH BOLTS ARE LEFT HAND THREAD. REMOVE THEM BY TURNING CLOCKWISE.BEFORE INSTALLING NEW WATER PUMP COAT BOTH SIDES OF WATER PUMP GASKET WITH GASKET SEALER.TORQUE WATER PUMP BOLTS 18 FT LBS.

Mar 15, 2011 | 1995 Ford Econoline

3 Answers

How do you replace water pump?


Assuming this is a 460 Ford Big Block:

REMOVAL

-Drain cooling system.
-Remove drive belts.
-Remove bolts attaching fan shroud to radiator.
-Remove fan blade from fan clutch and remove fan shroud.
-Remove fan clutch and water pump pulley from water pump.
-Remove four bolts and one nut attaching A/C compressor mounting bracket to cylinder head and water pump. Do not remove A/C compressor or power steering pump from A/C compressor mounting bracket.
-Pull A/C compressor mounting bracket forward to remove from stud on water pump.
-Remove bolt attaching generator adjusting arm to water pump. Remove four bolts attaching generator mounting bracket to cylinder head, cylinder block and water pump.
-Remove remaining water pump attaching bolts and remove water pump from engine front cover.
-Remove water pump cover from water pump. Discard water pump housing gasket and water pump cover gasket.
INSTALLATION
-Remove any gasket material from water pump cylinder front cover and separator plate mating surfaces.
-Position new water pump housing gasket and water pump cover gasket coated on both sides with Perfect Seal Sealing Compound B5A-19554-A or equivalent water-resistant sealer meeting Ford specification ESE-M4G115-A.
-Position water pump and water pump cover onto engine front cover. Install bolts and tighten to16-24 Nm (12-18 ft. lbs.).
-Install generator mounting bracket to cylinder head, cylinder block and water pump with four attaching bolts. Install generator adjusting arm to water pump with one attaching bolt. Tighten 7/16-inch bolts to 54-71 Nm (40-53 ft. lbs.) and 3/8-inch bolts to 41-54 Nm (30-40 ft. lbs.).
-Position A/C compressor mounting bracket over water pump stud and secure to cylinder head with four bolts tightened to 54-71 Nm (40-53 ft. lbs.) and secure nut to water pump to 41-54 Nm (30-40 ft. lbs.).
-Install water pump pulley and fan clutch to water pump hub with four bolts. Install fan blade to fan clutch with four bolts. Tighten water pump pulley, fan clutch hub bolts, and fan-to-fan clutch hub bolts to 16-24 Nm (12-18 ft. lbs.). Install fan shroud.
-Install drive belts.
-Fill and bleed the cooling system.
-Start the engine and check for leaks

Jan 10, 2011 | 1997 Ford F350 Crew Cab

1 Answer

I need to remove the cooling fan shroud from my 1995 Lincoln Continental. How is the easiest way to go about this?


Engine Fan REMOVAL & INSTALLATION 3.8L Engines
  1. Disconnect the negative battery cable.
  2. Remove the radiator upper sight shield.
  3. Disengage the electrical connector, then remove the integrated relay control/constant control relay module assembly located on the radiator support.
  4. Disconnect the fan electrical connector. Fig. 1: Disengage the fan electrical connector 86873115.jpg

  5. If necessary, remove the air bag crash sensor.
  6. Unbolt the fan/shroud assembly from the radiator and remove. Fig. 2: Unbolt the fan assembly from the radiator 86873116.jpg
    Fig. 3: Remove the fan from the engine 86873117.jpg
    Fig. 4: Slide the fan as an assembly up and away from the radiator. Be careful not to dislodge the mounting stud on the left side. 93143p56.jpg

  7. Remove the retainer and the fan from the motor shaft and unbolt the fan motor from the shroud.
  8. Installation is the reverse of the removal procedures. Tighten the fan shroud retaining bolt to 23–33 inch lbs. (2.6–3.7 Nm). Tighten the fan shroud retaining nut to 71–106 inch lbs. (8–12 Nm). Fig. 5: Constant control relay module location — 3.8L engines 86873118.gif
4.6L Engine
  1. Loosen the fan clutch-mounting shaft from the water pump hub.
  2. Loosen the fan shroud from its radiator mounting and remove the lower hose from the shroud.
  3. Lift the fan and clutch assembly and the fan shroud from the vehicle.
  4. If necessary, remove the fan-to-fan clutch retaining bolts and separate the fan from the fan clutch. CAUTION
    Closely examine the fan for cracks or separation, to avoid the possibility of personal injury or vehicle damage. To install:
  5. Assemble the fan and fan clutch. Tighten the retaining bolts to 15–20 ft. lbs. (20–27 Nm).
  6. Install the fan and clutch assembly and the fan shroud. Mount the fan clutch shaft to the water pump hub and tighten to 37–46 ft. lbs. (50–62 Nm).
  7. Slip the shroud into the lower mounting clips and install the shroud retaining screws. Fig. 6: Fan and fan clutch assembly — 4.6L engine 84173064.jpg
5.0L Engines
  1. Loosen the fan clutch-to-water pump hub retaining bolts.
  2. If necessary, remove the drive belt from the water pump pulley.
  3. Remove the fan shroud upper retaining screws. Lift the shroud to disengage it from the lower retaining clips.
  4. Remove the fan clutch-to-water pump hub bolts and remove the fan and clutch assembly and the fan shroud.
  5. If necessary, remove the fan-to-fan clutch retaining bolts and separate the fan from the fan clutch. CAUTION
    Closely examine the fan for cracks or separation, to avoid the possibility of personal injury or vehicle damage. To install:
  6. Assemble the fan and fan clutch. Tighten the retaining bolts evenly and alternately to 12–18 ft. lbs. (16–24 Nm).
  7. Install the fan and clutch assembly and the fan shroud.
  8. Install the fan clutch-to-water pump hub bolts.
  9. Slip the shroud into the lower mounting clips and install the shroud retaining screws.
  10. If removed, install the water pump drive pulley and adjust the belt tension; refer to Section 1.
  11. Tighten the fan clutch-to-water pump hub bolts evenly and alternately to 15–22 ft. lbs. (20–27 Nm). Recheck the belt tension.
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Jul 14, 2010 | 1995 Lincoln Continental

1 Answer

How to remove a water pump


Locate water pump.. It's where the bottom radiator hose goes from the radiator. Remove any brackets or parts that are in your way. Remove water pump! Reverse procedure for installation. You have to remove the fan clutch from the water pump shaft and lift the shroud, fan and clutch all out together. remove two bolts in the center radiator support which let the radiator move forward an inch or so, loosen the fan from the clutch for a little more wiggle room to get it out. The shroud will have rubber splash shields hooked to the lower sides too, so be sure to unhook them or you will tear out the holes in the rubber shields.The fan clutch has to come off anyway because it's attached to the water pump. You don't need to remove the fan shroud. Just take out two bolts on the fan clutch and loosen the other two so you can push the clutch back a little (DON'T let the fan clutch fall). Then remove the water pump. It's a little tight, but much easier than removing the fan shroud.the only specialty tool that you will need is the water pumpt "grab" tool and the fan clutch wrench. These two items come together in one kit that you can rent from the Auto Parts store.
The "grab" tool holds the water pumpt pully firmly while you rotate the fan clutch retainer using the fan clutch wrench.

DO NOT attempt to use a break over bar or some other home-grown tool to hold the water pump pully while attempting to break the fan clutch free - you will mess up the heads of the four retainer bolts holding the pully to the water pump face.
this will help.thanks.

Feb 21, 2010 | 2006 GMC Envoy

1 Answer

Need to take off fan clutch, have taken off parts in the way


4.9L SFI
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Fan Clutch Holding Tool T84T-6312-C Fan Clutch Nut Wrench T93T-6312-B
Removal
  1. stj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: The large clutch assembly nut has a right-hand thread and must be rotated counterclockwise to remove it.
    Remove the fan clutch (8A616) from the water pump (8501) by turning the large nut, which is part of the fan clutch, using Fan Clutch Holding Tool T84T-6312-C and Fan Clutch Nut Wrench T93T-6312-B.
  1. Remove two screws retaining fan shroud.
  1. Remove the fan blade (8600), fan clutch and shroud.
  1. If the fan blade and fan clutch have to be separated, remove the remaining bolts attaching the fan blade to the fan clutch
b098d2e.gif


5.0L, 5.8L and 7.5L Engines
Removal
  1. Remove screws retaining fan shroud (8146) to radiator (8005).
  1. Remove four screws retaining clutch on water pump hub.
  1. Pull fan clutch and fan blade off water pump pilot and remove fan clutch, fan blade and shroud from vehicle.
  1. Remove four screws and separate fan clutch from fan blade.
4d17f8c.gif

Item Part Number Description 1 8509 Water Pump Pulley 2 57632-S Screw and Washer Assembly, 5/16-18 x .62 Hex 3 8600 Fan Blade (5.0 and 5.8L) 4 8600 Fan Blade (7.5L) 5 8A616 Fan Clutch 6 380288-S2 Screw and Washer Assembly, 5/16-24 x .88 Hex A — 16-24 Nm (12-18 Lb-Ft)

Mar 10, 2009 | 1994 Ford F150 Styleside Supercab

1 Answer

Remove fan from water pump on a 1997 Ford F150 4.2 Liter


There is a special tool that is required to hold the fan clutch. Then the fan screws out of the clutch. The tool can be bought or rented at your friendly parts store like autozone, etc. It will look something like this:  http://www.amazon.com/Universal-Clutch-Water-Pulley-Holding/dp/B000RT924E

Jan 16, 2009 | 1997 Ford F150 Regular Cab

1 Answer

How to change a water pump?


You will need to remove the upper fan shroud, remove the fan clutch that is threaded onto the water pump it is easiest to get the tool for this or you can use a bar between two of the pulley bolts and use a cresent wrench on the big nut. After you remove the fan clutch there is the small hoses on the top of the water pump and the lower hose on the bottom of pump. Then there are only four bolts holding the pump to the motor. Reinstall in reverse order. Let me know if you need more help.

Jan 06, 2009 | 1999 Chevrolet Blazer

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