Question about 2001 Volvo S40

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Camshaft tools change camshaft pulis

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Cam timing for fiat siena 1.2 2001


There are no timing marks on this engine - the engine has to be "locked" using special engine locking / setting kit which you wil have to obtain to do the job.

I will give you the instructions to do the job for when you have the locking kit to do the job.. as follows:

Removal
  1. Raise and support front of vehicle.
  2. Remove:
      • RH front wheel.
      • RH inner wing panel.
      • Air filter assembly.
  3. Support engine.
  4. Remove:
      • RH engine mounting and bracket.
      • Timing belt upper cover,
      • AC receiver/drier (if fitted). DO NOT disconnect hoses.
      • Timing belt lower cover.
      • Auxiliary drive belt.
      • Support bracket between gearbox and cylinder block (Palio).
  5. Palio: Remove bell housing cover plate. Fit flywheel locking tool. Tool No.1.867.029.000. or equivalent commercially available.
  6. Remove:
      • Crankshaft pulley bolts
      • Crankshaft pulley
      • Spark plug leads.
      • Ignition coil and bracket.
      • Spark plugs.
  7. Fit dial gauge and adapter to No.1 cylinder. Tool No.1.860.895.000.
  8. Turn crankshaft to TDC on No.1 cylinder. Set dial gauge to zero.
  9. Ensure notch in rear of camshaft aligned as shown.
  10. Install camshaft aligning tool. Tool No.1.870.823.000

  11. NOTE: If camshaft aligning tool cannot be fitted: Turn crankshaft one turn clockwise.

Installation
  1. Ensure No.1 cylinder at TDC by turning crankshaft slightly clockwise and anti-clockwise. Use dial gauge .
  2. Ensure camshaft aligning tool fitted correctly
  3. Hold camshaft sprocket. Use tool No.1.860.831.000/001
  4. Slacken camshaft sprocket bolt
  5. Fit timing belt in following order:
      • Crankshaft sprocket.
      • Water pump sprocket.
      • Camshaft sprocket.
      • Tensioner pulley.
    NOTE: Observe direction of rotation marks on belt.
  6. Fit tensioning tool locating pegs to tensioner pulley holes -Tool No.1.860.745.100/300. Ensure tensioning tool arm is horizontal.
  7. Set weight at 70 mm mark on scale bar.
  8. Hold camshaft sprocket
  9. Tighten camshaft sprocket bolt - Tightening torque: 70 Nm.
  10. Remove aligning tool
  11. Turn crankshaft two turns clockwise.
  12. Ensure No.1 cylinder at TDC by turning crankshaft slightly clockwise and anti-clockwise. Use dial gauge
  13. Ensure camshaft aligning tool can be fitted - If not: Repeat installation procedure.
  14. Tighten tensioner nut to 28 Nm
  15. Remove:
      • Tensioning tool
      • Camshaft aligning tool
      • Dial gauge
  16. Install components in reverse order of removal.
  17. Tighten crankshaft pulley bolts - Tightening torque: 20 Nm + 90°.

Jun 26, 2016 | Fiat Cars & Trucks

1 Answer

How to set timming


The ignition timing cannot be changed on this vehicle because it is controlled by the ECM. However, by turning the distributor you are changing the camshaft ****** offset. This will cause a check engine light to come on with a code for crankshaft/camshaft correlation stored in your ECM. To get light back off you must use scan tool and set the camshaft ****** offset back to 0* +/-2*.

May 20, 2012 | 1999 Chevrolet Suburban

1 Answer

Installing a timing belt


Timing Belt and Sprockets REMOVAL & INSTALLATION Fig. 1: If you plan on reusing the timing belt, make sure you note the direction of the rotation before removal 91053p69.jpg Fig. 2: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts 91053p10.jpg Fig. 3: Camshaft alignment using the special service tool 91053g61.gif Fig. 4: Insert the crankshaft damper bolt to turn the crankshaft and . . . 91053p64.jpg Fig. 5: . . . align the camshafts and the . . . 91053g64.gif Fig. 6: . . . crankshaft before removing the old belt 91053p66.jpg Fig. 7: Loosen the timing belt tensioner pulley bolt, slide the tensioner back and . . . 91053p67.jpg Fig. 8: . . . tighten the bolt to the farthest right hand side as possible to hold the release the tensioner pulley so that the belt can be removed 91053p68.jpg Fig. 9: . . . remove the belt starting from around the camshaft pulleys 91053p01.jpg Fig. 10: Installation of the tensioner spring and retaining bolt 91053g62.gif For information on timing belt recommended replacement interval, refer to Section 1. CAUTION
The 2.0L engine is an interference motor. Extending the replacement interval could lead to the belt breaking and severe and costly engine damage. Care must be taken if rotating the crankshaft or camshafts with the belt off, if resistance is felt, do not force them to turn.
  1. Disconnect the negative battery cable.
  2. Remove the timing belt covers as outlined in this Section.
  3. Remove the valve cover.
  4. Place Camshaft Alignment Timing Tool T94P-6256-CH or equivalent, into the slots of both camshafts at the rear of the cylinder head to lock the camshafts into position. NOTE: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts.
  5. Loosen the camshaft timing belt tensioner pulley retaining bolt and move the tensioner pulley to relieve the tension on the timing belt.
  6. Temporarily tighten the tensioner in this position. NOTE: If the timing belt is to be reused, mark the belt for the direction of rotation before removing to prevent premature wear or failure.
  7. Remove the timing belt.
  8. If required, remove the sprockets as follows:
    1. Hold the camshaft with an appropriate camshaft sprocket holding tool.
    2. Loosen and remove the camshaft sprocket retaining bolt.
    3. Remove the sprocket from the camshaft.
    4. Repeat the procedure for the 2nd camshaft sprocket.
    5. Remove the crankshaft sprocket.
  9. Slide the crankshaft sprocket onto the crankshaft aligning the key-way.
  10. Align the camshafts using the Camshaft Alignment Timing Tool T94P-6256-CH. NOTE: If the special tool is unavailable, a suitable length and width straight edge can be used to align the camshafts.
  11. Reinstall the sprockets onto the camshafts and loosely install the camshaft retaining bolts.
  12. Tighten the camshaft sprocket retaining bolts to 47–53 ft. lbs. (64–72 Nm) .
  13. Loosely install the crankshaft pulley to verify that the engine is at TDC. Realign the marks if they have moved.
  14. Verify that the camshafts are aligned. NOTE: It is recommended to purchase a tensioner spring and retaining bolt through the dealer parts to apply the proper tension for used or new belt installations. The spring is bolted to the tensioner assembly and becomes a part of the engine. Ignore this notice if the tensioner spring is already installed.
  15. Reinstall the retaining bolt (W700001-S309) into the hole provided in the cylinder block and place the tensioner spring (6L277) between the bolt and the camshaft timing belt tensioner pulley.
  16. Tighten the retainer bolt to 71–97 inch lbs. (8–11 Nm) .
  17. Remove the crankshaft pulley and install the timing belt onto the crankshaft sprocket, then onto the camshaft sprockets working in a counterclockwise direction.
  18. Tighten the camshaft sprocket retaining bolts to 47–53 ft. lbs. (64–72 Nm) .
  19. Be sure that the span of the camshaft timing belt between the crankshaft sprocket and the exhaust camshaft sprocket is not loose.
  20. Be sure that the camshaft timing belt is securely aligned on all sprockets.
  21. Reinstall the lower timing belt cover and tighten the retaining bolts to 53–71 inch lbs. (6–8 Nm) .
  22. Apply silicone sealer to the key-way of the crankshaft pulley and install. Tighten the retaining bolt to 81–89 ft. lbs. (110–120 Nm) .
  23. Inspect the timing mark on the crankshaft pulley to verify that the engine is still at TDC.
  24. Loosen the camshaft timing belt tensioner pulley retaining bolt and allow the tensioner spring attached to the pulley to draw the tensioner pulley against the camshaft timing belt.
  25. Remove the camshaft alignment timing tool from the camshafts at the rear of the engine.
  26. Turn the crankshaft two revolutions in a clockwise direction.
  27. Tighten the camshaft timing belt tensioner pulley retaining bolt to 26–30 ft. lbs. (35–40 Nm) .
  28. Recheck that the crankshaft timing mark is at TDC for the No. 1 piston, and that both camshafts are in alignment using the camshaft alignment timing tool. NOTE: A slight adjustment of the camshafts to allow the insertion of the camshaft alignment timing tool is permissible as long as the crankshaft stays at the TDC location.
  29. An appropriate camshaft sprocket holding tool can be used to move the camshaft sprocket (s) if a slight adjustment is required.
  30. If a camshaft is not properly aligned, perform the following procedure:
    1. Loosen the retaining bolt securing the sprocket to the camshaft while holding the camshaft sprocket from turning with the sprocket holding tool.
    2. Turn the camshaft until the camshaft alignment timing tool can be installed.
    3. Verify that the crankshaft timing mark is at TDC for the No. 1 cylinder.
    4. While holding the camshaft sprocket with the camshaft sprocket holding tool, tighten the retaining bolt to 47–53 ft. lbs. (64–72 Nm) .
    5. Remove the tool and rotate the crankshaft two revolutions (clockwise) .
    6. Verify that the camshafts are aligned and that the crankshaft is at TDC for the No. 1 cylinder.
  31. Install the valve cover.
  32. Install the timing belt covers.
  33. Connect the negative battery cable. prev.gif next.gif

Aug 17, 2010 | 2000 Mercury Mystique

1 Answer

Got audi a4 1996 diesel need to change cambelt but


A diesel uses a different procedure. You'll need a tool to hold the camshaft pulley parallel to the top of the cylinder head. The timing mark to set TDC for piston #1 is located on top of bell housing. The pointer must be aligned on the diamond cut on the flywheel. A VW/Audi setting bar tool #2065A is needed to lock the camshaft in position. Lock the injection pumpin position using the special lock pin (VW/Audi special tool no. 2064). Caution: If the drive belt is broken or has jumped time, do not attempt to lock the sprocket at this time!!! You will also need VW/Audi special tool no. VW210 to measure belt tension between camshaft sproket and injection pump sprocket. So good luck.

May 01, 2010 | 1996 Audi A4

1 Answer

I need the timing marks for a 1999 ford escort ZX2 2.0L DOHC


NOTE: Make sure the correct (second) notch in the pulley is indexed to the lower cylinder block (6010).
Position the crankshaft (6303) just prior to top dead center. Install the Camshaft Alignment Timing Tool on the back of the camshafts. fcdabeb.gif
  1. NOTE: Make sure the correct (second) notch in the pulley is indexed to the lower cylinder block (6010).
    Position the crankshaft (6303) just prior to top dead center.

2.Remove the bolt and install the top dead center timing peg
3 Rotate the crankshaft clockwise against the peg.
5332a96.gif NOTE: Installation of the alignment tool into the exhaust camshaft (6250) may require the camshaft to be rotated clockwise.
Install the Camshaft Alignment Timing Tool on the back of the camshafts. 9e76853.gif
  1. Install the intake timing sprocket and loosely install the bolt.
  1. Rotate the oil control bushing one full turn and inspect for binding. Position the bushing with the single hole in the 12 o'clock position.
  2. f7eb1fd.gif
    1. Install a new exhaust sprocket O-ring into the exhaust sprocket.
    1. Install the exhaust camshaft sprocket. Make sure that the tab on the sprocket engages the hole previously positioned at 12 o'clock in the oil control solenoid bushing.
      • Loosely install the bolt.
      • 73bc433.gif
    1. Loosely install the timing chain tensioner.
    1. Install the timing belt.
    2. 9406c65.gifEngage the timing belt tensioner tab into the upper timing cover backplate. a1cb4c6.gif
      Using a 6 mm Allen wrench, adjust the timing belt tensioner until the index marks are aligned. Tighten the bolt
    809c9dc.gif
    1. sxf~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: The camshaft must be held stationary with an open-end wrench. Do not use the alignment tool to hold the camshaft in position or damage to the camshaft may occur.
      Tighten the bolt on the intake camshaft sprocket.
    2. 25f34cb.gif
    1. sxf~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: The camshaft must be held stationary with an open-end wrench. Do not use the alignment tool to hold the camshaft in position or damage to the camshaft may occur.
      Tighten the bolt on the exhaust camshaft sprocket in three steps.
      • Tighten the bolt to 50 Nm (36 lb-ft).
      • Remove the TDC peg and Camshaft Alignment Timing Tool.
      • Tighten the bolt to 115-125 Nm (85-92 lb-ft).
      • 24c43e7.gif
      Install the VCT oil plug.c96f65a.gif
    1. NOTE: Make sure the correct (second) notch in the pulley is indexed to the lower cylinder block.
      Position the crankshaft just prior to top dead center.
    2. 993d4ea.gifRemove the bolt and install the TDC peg. Rotate the crankshaft clockwise against the peg. NOTE: Installation of the alignment tool into the exhaust camshaft may require the camshaft to be rotated clockwise. If the alignment tool does not align and install in the camshafts, repeat Steps 1 through 17.
      Install the Camshaft Alignment Timing Tool on the back of the camshafts.
      1. Remove the alignment tool and TDC timing peg.
      1. Install the bolt. 5332a96.gif

    Oct 24, 2009 | 1999 Ford Escort

    1 Answer

    On my car the motor mount bults are to long and i cant remove them i tried to jack up the motor but it dosent go up far enough and the same going down i need to change the timeing belt, water pump, and...


    on the motor mounts on the driver and the passenger side there are 3 to 4 bolts that the motor mounts bolt to the tranny and to the motor. you can remove those leaving the motor mount still attached to the car

    Oct 08, 2009 | 1998 Mitsubishi Eclipse

    1 Answer

    Changing Camshaft seal


    1. Install the camshaft after lubricating the journal of the camshaft with engine oil. 2. Install the camshaft bearing caps.a0b9a5d.jpg
    3. Install the ignition coil. 4. Install the rocker arm and rocker arm shaft. Refer to "Rocker Arms and Rocker Arm Shafts" section. 83e48db.jpg 5. Using special tools, Camshaft Oil Seal Installer (09221-21000), press fit the camshaft oil seal. Be sure to apply engine oil to the external surface of the oil seal. Insert the oil seal along the camshaft front end and install by driving the installer with a hammer until the oil seal is pulley seated. bda0592.jpg 6. Install the camshaft sprocket and tighten the bolts to the specified torque. 2cbbe98.jpg

    May 05, 2009 | 1996 Hyundai Accent

    1 Answer

    1993 ford taurus, replaced all starting and charging componets still no spark to plugs. Checked all fuses and all fusible links. Replaced key switch, ignition switch,neutral safty...


    The camshaft position sensor sends a signal to the PCM, powertrain control module. The PCM then determines spark plug firing. Could be the camshaft position sensor.

    1996 is all I have
    Camshaft Position (CMP) Sensor 3.0L (2V) Engine
    The camshaft position sensor (CMP sensor) (12126):
    • is a single Hall-effect magnetic switch activated by a single vane which is driven by the camshaft (6250).
    • provides camshaft position information which is used by the ignition coil (12029) and the powertrain control module (PCM) (12A650) for fuel synchronization.
    3.0L (4V) Engine
    The camshaft position sensor (CMP sensor) (6B288) is:
    • a variable reluctance sensor.
    • triggered by the high-point mark on the LH exhaust camshaft sprocket (6256).
    -----------------
    3.0L (2V) Engine
    SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Syncro Positioning Tool T95T-12200-A
    sth~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Prior to removal of the camshaft position sensor (CMP sensor) (12126), set cylinder No.1 to zero degrees top dead center (TDC) of compression stroke. Then note the position of the camshaft position sensor electrical connector. The installation procedure requires that the connector be located in the same position.
    Removal
    1. Disconnect battery ground cable. Refer to Section 14-01 .
    1. Disconnect engine control sensor wiring connector from camshaft position sensor.
    1. Remove camshaft position sensor retaining screws and camshaft position sensor from camshaft position sensor housing.
    1. If removing camshaft position sensor housing from the cylinder block (6010), proceed with Removal Step 5. If not removing camshaft position sensor housing, proceed to installation Step 6.
    1. Remove hold-down clamp (bolt and washer assembly).
    1. Remove camshaft position sensor housing from cylinder block.
    Installation
    1. sth~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: A special service tool such as Syncro Positioning Tool T95T-12200-A must be obtained prior to installation of the replacement camshaft position sensor. Failure to follow this procedure will result in improper camshaft position sensor alignment. This will result in the fuel system being out of time with the engine, possibly causing engine damage.
      Attach Syncro Positioning Tool T95T-12200-A as follows:
      1. Engage camshaft position sensor housing vane into the radial slot of the tool.
      1. Rotate tool on camshaft position sensor housing until tool boss engages notch in camshaft position sensor housing.
    1. Pre-lubricate synchronizer gear with engine oil meeting Ford specification ESE-M2C123-A prior to assembly.
    1. Install camshaft position sensor housing so that drive gear engagement occurs when arrow on locator tool is pointed approximately 75 degrees counterclockwise from the rear face of the cylinder block. This step will locate camshaft position sensor electrical connector in the pre-removal position.
    1. Roatate Syncro Positioning Tool T95T-12200-A clockwise slightly. This will engage oil pump intermediate shaft. Push downward while adjusting Syncro Positioning Tool T95T-12200-A until the Syncro Gear engages the camshaft gear.
    1. When synchronizer flange is fully seated against block, the installation tool should be facing counterclockwise of engine centerline approximately 33 to 45 degrees.
    1. Install hold-down clamp (washer and bolt) and tighten bolt to 19-30 Nm (14-22 lb-ft).
    1. Remove Syncro Positioning Tool T95T-12200-A.
    1. sth~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: If camshaft position sensor electrical connector is not positioned properly, DO NOT reposition the connector by rotating the camshaft position sensor housing. This will result in the fuel system being out of time with the engine, possibly causing engine damage. Remove the camshaft position sensor housing and repeat installation procedure, beginning with Step 1.
      Install camshaft position sensor and retaining screws. Tighten screws to 1.5-4.0 Nm (13-35 lb-in).
    1. Connect engine control sensor wiring connector to camshaft position sensor.
    1. Connect battery ground cable.
    824fa44.gif
    Item Part Number Description 1 T95T-12200-A Syncro Positioning Tool 2 — Water Outlet (Part of Intake Assy) 3 9424 Intake Manifold 4 N602704-S Screw and Washer 5 12126 Camshaft Position Sensor 6 12A362 Synchronizer Assembly 7 12270 Hold-Down Clamp A — Tighten to 1.5-4 Nm (13-35 Lb-In) B — Tighten to 19-30 Nm (14-22 Lb-Ft)

    Apr 04, 2009 | 1993 Ford Taurus

    1 Answer

    1997 mercury sable camshaft sensor replacement


    do you have 3.L 2v or 4 valve?

    3.0L (2V) Engine
    SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Syncro Positioning Tool T95T-12200-A
    svh~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Prior to removal of the camshaft position sensor (CMP sensor) (12126), set cylinder No.1 to zero degrees top dead center (TDC) of compression stroke. Note the position of the camshaft position sensor electrical connector. The installation procedure requires that the connector be located in the same position.
    Removal
    1. Disconnect battery ground cable. Refer to Section 14-01 .
    1. Disconnect engine control sensor wiring connector from camshaft position sensor.
    1. Remove camshaft position sensor retaining screws and camshaft position sensor from camshaft position sensor housing.
    1. If removing camshaft position sensor housing from the cylinder blocks (6010), proceed with Removal Step 5. If not removing camshaft position sensor housing, proceed to installation Step 6.
    1. Remove hold-down clamp (12270) (bolt and washer assembly).
    1. Remove camshaft position sensor housing from cylinder blocks.
    Installation
    1. svh~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: A special service tool such as Syncro Positioning Tool T95T-12200-A must be used to position the synchronizer assembly prior to installation of the camshaft position sensor. Failure to follow this procedure will result in improper camshaft position sensor alignment. This will result in the fuel system being out of time with the engine, possibly causing engine damage.
      Attach Syncro Positioning Tool T95T-12200-A as follows:
      1. Engage camshaft position sensor housing vane into the radial slot of the tool.
      1. Rotate tool on camshaft position sensor housing until tool boss engages notch in camshaft position sensor housing.
    1. Pre-lubricate synchronizer gear with engine oil meeting Ford specification ESE-M2C123-A prior to assembly.
    1. Install camshaft position sensor housing so that drive gear engagement occurs. Locate camshaft position sensor electrical connector in the pre-removal position.
    1. Install hold-down clamp (washer and bolt) and tighten bolt to 19-30 Nm (14-22 lb-ft).
    1. Remove Syncro Positioning Tool T95T-12200-A.
    1. svh~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: If camshaft position sensor electrical connector is not positioned properly, DO NOT reposition the connector by rotating the camshaft position sensor housing. This will result in the fuel system being out of time with the engine, possibly causing engine damage. Remove the camshaft position sensor housing and repeat installation procedure, beginning with Step 1.
      Install camshaft position sensor and retaining screws. Tighten screws to 1.5-4.0 Nm (14-35 lb-in).
    1. Connect engine control sensor wiring connector to camshaft position sensor.
    1. Connect battery ground cable.

    Feb 22, 2009 | 1997 Mercury Sable

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