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How should n thermostat work on a colt 2004 tdi

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Closed at start then close till around 85degrees c and full open around 95 degrees c. It should vary the opening depending on the water temperature lost through the radiator to maintain a constant engine operating temperature of around 88 degrees c.

Posted on Apr 12, 2014

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Posted on Jan 02, 2017

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Trace the upper radiator hose to the mounting area on the intake manifold. Loosen the hose clamp on the manifold end of the hose and remove the hose. Pull the thermostat out of the intake manifold.

For more help and troubleshooting go through the help links below:---

Click the link below:-----





THERMOSTAT REMOVAL PROCEDURE/LOCATION DETAILS

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Where is Thermostat Located on Saturn

http://technoanswers.blogspot.com/2012/11/where-is-thermostat-located-on-saturn.html

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2004 Dodge Intrepid: How to replace Thermostat?

http://schematicsdiagram.blogspot.in/2012/06/2004-dodge-intrepid-how-to-replace.html

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How to Replace Thermostat on Audi A4?

http://repairhelpcenter.blogspot.com/2011/11/how-to-replace-thermostat-on-audi-a4.html

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How to replace Thermostat on Acura Car models?

http://repairhelpcenter.blogspot.com/2011/11/how-to-replace-thermostat-on-acura-car.html

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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-thermostat.html


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How to locate Thermostat on Any car model?

http://schematicsdiagram.blogspot.com/2011/12/how-to-locate-thermostat-on-any-car.html

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Thermostat replacement diagram


Please see my tip at http://www.fixya.com/cars/r5929960-s_thermostat . These are generic instructions. specific instructions for your car are provided below. please get back to me with any questions.

Colt and 1990-91 Vista

  1. Disconnect the negative battery cable.
  2. Drain the cooling system to a point below the thermostat level.
  3. Remove the air cleaner.
  4. Disconnect the hose at the thermostat water pipe.
  5. Remove the water pipe support bracket nut.

This nut is also an intake manifold nut. It is very difficult to get to. A deep offset 12mm box wrench is used to remove or replace it.
  1. Unbolt and remove the thermostat housing and pipe.
  2. Lift out the thermostat. Discard the gasket.

To install:


jturcotte_341.gif

Fig. Fig. 1: Thermostat - 1990-92 Colt Hatchback. The 1.6L is 1990 only

  1. Clean the mating surfaces of the housing and manifold thoroughly.
  2. Install the thermostat with the spring facing downward and position a new gasket. The jiggle valve in the thermostat should be on the manifold side.
  3. Install the housing and pipe assembly. Torque the housing bolts to 11 ft. lbs. (14 Nm); the intake manifold nut to 14 ft. lbs. (19 Nm).
  4. Refill the system with coolant. Connect the negative battery cable.
  5. Start the engine and check for leaks.

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