Question about 1998 Volvo S90

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Mounting brackets for power steering and alternator

What is the placement?

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Unless your car was involved in an accident that damaged them, one doesn't usually have to replace the mounting brackets. Do you mean you need to replace the belt? Is it too loose to work properly?

Posted on Mar 30, 2014

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I want to know how to remove the alternator kia optima 2003


  1. Disconnect the negative battery cable.
  2. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  3. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  4. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  5. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  6. Remove the power steering pump, 2.0L engine only.
  7. Remove the power steering pump bracket, 2.0L engine only.
  8. Remove the alternator B terminal cover cap.
  9. Disconnect the alternator electrical connections.
  10. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  11. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  12. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  13. Remove the power steering pump, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  15. Remove the alternator tensioner mounting bolt and the belt tensioner.
  16. Remove the alternator pivot bolt.
  17. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  18. Remove the alternator.

    0996b43f80207fa4.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0996b43f80207fa5.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0996b43f80231908.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Alternator mounting-2.4L and 2.7L engine


To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.

Feb 09, 2011 | 2003 Kia Optima

1 Answer

Changing alternator


REMOVAL & INSTALLATION
2.2L Engines
CHRYSLER ALTERNATOR
  1. Disconnect the negative battery cable.
  2. Label and disconnect the wiring (for easy installation).
  3. Remove the air conditioning compressor drive belt, if equipped.
  4. Loosen the alternator adjusting bracket bolt and adjusting bolt. Remove the alternator belt.
  5. Remove the bracket and mounting bolts.
  6. Remove the pivot bolt and nut.
  7. Lift the alternator from the vehicle.
When lifting the alternator out of the vehicle on some years with A/C, clearance may be restricted by the condenser cooling fan assembly or the A/C compressor and mounting bracket assembly, if so, removal of one of these items will be necessary.

To install:

  1. Position the alternator against the engine.
  2. Install the pivot bolt and nut.
  3. Install the mounting bracket bolts, and adjusting bolt.
  4. Install drive belts and adjust to specification.
  5. Tighten all the mounting bolts and nuts.
  6. Connect all alternator terminals.
  7. Connect the negative battery cable.

BOSCH ALTERNATOR

  1. Disconnect the negative battery cable.
  2. Disconnect the wiring and label for easy installation.
  3. Remove the air conditioning compressor drive belt.
  4. Loosen the alternator adjusting bracket locknut and adjusting screw. Remove the alternator belt.
  5. Remove the bracket locknut and mounting bolt.
  6. Remove the pivot bolt and nut.
  7. Remove the alternator from the engine.
To install:
  1. Position the alternator against the engine.
  2. Install pivot bolt and nut.
  3. Set the mounting bracket in place and install the bracket mounting bolt and locknut.
  4. Install the drive belts and adjust to specification.
  5. Tighten all the mounting bolts and nuts.
  6. Connect all alternator terminals.
  7. Connect the negative battery cable.

2.5L Engines
2.5L engines were equipped with either Chrysler or Bosch alternators.

  1. Disconnect the negative battery cable.
  2. Remove the drive belts.
  3. Remove the adjusting bracket-to-engine mounting bolt.
  4. Remove the adjusting locking bolt and nut, then remove the mounting bracket.
  5. Position the alternator to gain access to the wiring.
  6. Disconnect the wiring and label for easy installation.
  7. Remove the pivot bolt, nut, and washers.
  8. Remove the alternator assembly from the engine.
To install:
  1. Position the alternator assembly against the engine.
  2. Loosely install the pivot bolt, washers, and nut.
  3. Attach all wiring connectors to the alternator.
  4. Position the mounting bracket in place, then install engine mounting bolt.
  5. Loosely install the adjusting locking bolt and nut.
  6. Install the drive belts, and adjust to specification.
  7. Tighten all mounting bolts and nuts.
  8. Connect the negative battery cable.

2.6L Engines
2.6L engines were equipped with Mitsubishi alternators.
  1. Disconnect the negative battery cable.
  2. Disconnect the wiring and label for easy installation.
  3. Remove the adjusting strap mounting bolt.
  4. Remove the drive belts.
  5. Remove the support mounting bolt and nut.
  6. Remove the alternator assembly.
To install:
  1. Position the alternator assembly against the engine, then install the support bolt.
  2. Install the adjusting strap mounting bolt.
  3. Install the alternator belts and adjust to specification.
  4. Tighten all the support bolts and nuts.
  5. Connect all of the wiring terminals to the alternator.
  6. Connect the negative battery cable.

3.0L Engines
The 3.0L engines were equipped with either the Nippondenso or Bosch alternators.
  1. Disconnect the negative battery cable.
  2. Install a 1 / 2 in. breaker bar in the tensioner slot. Rotate counterclockwise to release belt tension and remove poly-V belt.
  3. Remove the alternator mounting bolts (2).
  4. Remove the wiring and remove alternator.
To install:
  1. Position the alternator onto the engine, then install the wiring.
  2. Set the alternator against the mounting bracket and install the mounting bolts.
  3. Rotate the tensioner counterclockwise and install poly-V belt.
  4. Connect the negative battery cable.

3.3L and 3.8L Engines
The 3.3L and 3.8L engines were equipped with the Nippondenso alternators.
  1. Disconnect the negative battery cable.
  2. Remove the alternator drive belt, by relieving the tension on the dynamic tensioner.
  3. Loosen the nut on the support bracket at the exhaust manifold, do not remove it.
  4. Remove the alternator tensioner/power steering bracket bolt.
  5. Remove the tensioner stud nut and remove the tensioner.
  6. Remove the alternator mounting bolts.
  7. Remove the power steering reservoir from the mounting bracket, do not disconnect the hoses, and position it out of the way.
  8. Remove the alternator support bracket bolts. Remove the intake plenum to alternator bracket bolt and remove the alternator support bracket from the engine.
  9. Remove the alternator from the engine and disconnect the electrical leads.
To install:
  1. Install the alternator in position on the engine and connect the electrical leads.
  2. Install the alternator support bracket, tighten the retaining bolts to 40 ft. lbs. (54 Nm).
  3. Install the power steering reservoir on the mounting bracket.
  4. Install the alternator mounting bolts, tighten the bolts to 40 ft. lbs. (54 Nm).
  5. Install the tensioner and tensioner mounting stud. Install the retaining nut on the exhaust manifold.
  6. Install the alternator belt, insert a 1 / 2 in. extension into the square hole in the tensioner and turn the tensioner. Tighten the tensioner bolt.
  7. Connect the negative battery cable.

Hope this help (remember comment and rated this).

Apr 01, 2010 | 1994 Dodge Caravan

1 Answer

1992 Dodge Caravan alternator replacement


I have the '93 shop manual which describes how to do it with the 3.3L and I have the Haynes that covers the 3.3/3.8L for '96-99 and they read about the same. Let me give you the one from the '93 Chrysler shop manual:
1.Disconnect the battery.
2. Remove the alternator drive belt
3. Loosen, but do not remove, the nut on the support bracket at the exhaust manifold. (this is on the rear of the engine where the bracket is attached to one of the exhaust manifold studs).
4. Remove the alternator tensioner power steering bracket bolt.
5. Remove the tensioner stud nut and the tensioner.
6. Remove the 2 alternator mounting bolts.
7. Remove and position the power steering reservoir from the alternator mounting bracket. Do not remove the hose from the reservoir.
8. Remove the 3 alternator support bracket bolts.
9. Remove intake plenum-to-alternator mounting bracket bolt
10. Remove alternator support bracket.
11. Position alternator and remove alternator wiring.
12. Remove alternator!
Again this is for the 3.3L and is from the '93 van manual but it appears to apply to the 3.8L as well. Installation is the reverse, tighten the mounting bolts to 40 ft-lbs.

Good luck.

Dec 25, 2009 | 1992 Dodge Caravan

1 Answer

Replacing alternating belt


A good repair manuel to get which has picture step by step, Hanyes auto repair manuel at any aut part store for 20 bucks is a great investment.
.0l Engines The 3.0L engines were equipped with either the Nippondenso or Bosch alternators.
1. Disconnect the negative battery cable.
2. Install a 1/2 in, breaker bar in the tensioner slot. Rotate counter-clock- wise to release belt tension and remove poly-V belt.
3. Remove the alternator mounting bolts (2)
4. Remove the wiring and remove alternator.
To Install:
5. Position the alternator onto the engine, then install the wiring.
6. Set the alternator against the mounting bracket and install the mounting bolts.
7. Rotate the tensioner counterclockwise and install poly-V belt.
8. Connect the negative battery cable. 3.3L and 3.8L Engines
The 3.3L and 3.8L engines were equipped with the Nippondenso alternators. 1. Disconnect the negative battery cable.
2. Remove the alternator drive belt, by relieving the tension on the dynamic tensioner
3. Loosen the nut on the support bracket at the exhaust manifold, do not remove it.
4. Remove the alternator tensioner/power steering bracket bolt.
5. Remove the tensioner stud nut and remove the tensioner.
6. Remove the alternator mounting bolts.
7. Remove the power steering reservoir from the mounting bracket, do not disconnect the hoses, and position it out of the way.
8. Remove the alternator support bracket bolts, Remove the intake plenum to alternator bracket bolt and remove the alternator support bracket from the engine.
9. Remove the alternator from the engine and disconnect the electrical leads.
To Install:
10. Install the alternator in position on the engine and connect the electrical leads.
11. Install the alternator support bracket, tighten the retaining bolts to 40 ft. lbs. (54 Nm). Install the power steering reservoir on the mounting bracket.
13. Install the alternator mounting bolts, tighten the bolts to 40 ft. lbs. (54 Nm).
14. Install the tensioner and tensioner mounting stud. Install the retaining nut on the exhaust manifold.
15. Install the alternator belt, insert a 1/2 in. extension into the square hole in the tensioner and turn the tensioner. Tighten the tensioner bolt.
16. Connect the negative battery cable.

Oct 09, 2009 | 1994 Dodge Caravan

1 Answer

How do you replace the alternator on a 2000ford contour



Removal & Installation

2.0L Engine
  1. Disconnect the negative battery cable.
  2. Remove air intake resonators.
  3. Remove the air cleaner-to-throttle body tube and the mass airflow sensor.
  4. Unplug the connectors and remove the cables from the alternator.
  5. Raise and support the vehicle.
  6. Release the drive belt tensioner and remove the drive belt from around the alternator.
    NOTE It is not necessary to remove the drive belt from the engine.
  7. Remove the alternator mounting bracket bolts and remove the mounting bracket.
  8. Lower the vehicle.
  9. Remove the power steering pressure hose bracket retaining nut and bolt and remove the bracket with the hose from the engine lifting eye.
  10. Remove the alternator mounting bolts and remove the alternator from the vehicle.
  11. To install:
    1. Place the alternator into position and install the mounting bolts finger tight.
    2. Install the power steering hose bracket and tighten the retaining nut and bolt to 70-106 inch lbs. (8-12 Nm).
    3. Raise and support the vehicle.
    4. Install the alternator mounting bracket and retaining bolts and tighten to 15-22 ft. lbs. (20-30 Nm).
    5. Release the drive belt tensioner and install the drive belt pulley over the alternator pulley.
    6. Lower the vehicle.
    7. Tighten the alternator mounting bolts to 15-22 ft. lbs. (20-30 Nm).
    8. Install the alternator connectors and the cables. Tighten the terminal nut to 80-97 inch lbs. (9-11 Nm).
    9. Install the air cleaner-to-throttle body tube, mass airflow sensor, and the air intake resonators.
    10. Connect the negative battery cable. To install:
      1. Place the alternator into position and install the mounting bolts finger tight.
      2. Install the power steering hose bracket and tighten the retaining nut and bolt to 70-106 inch lbs. (8-12 Nm).
      3. Raise and support the vehicle.
      4. Install the alternator mounting bracket and retaining bolts and tighten to 15-22 ft. lbs. (20-30 Nm).
      5. Release the drive belt tensioner and install the drive belt pulley over the alternator pulley.
      6. Lower the vehicle.
      7. Tighten the alternator mounting bolts to 15-22 ft. lbs. (20-30 Nm).
      8. Install the alternator connectors and the cables. Tighten the terminal nut to 80-97 inch lbs. (9-11 Nm).
      9. Install the air cleaner-to-throttle body tube, mass airflow sensor, and the air intake resonators.
      10. Connect the negative battery cable.


Sep 28, 2009 | 2000 Ford Contour

1 Answer

How to check alternator, and how to replace it.



Removal & Installation

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  4. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  5. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  6. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  7. Remove the power steering pump, 2.0L engine only.
  8. Remove the power steering pump bracket, 2.0L engine only.
  9. Remove the alternator B terminal cover cap.
  10. Disconnect the alternator electrical connections.
  11. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  12. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  13. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump, 1.6L (VIN 3) engine only.
  15. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  16. Remove the alternator tensioner mounting bolt and the belt tensioner.
  17. Remove the alternator pivot bolt.
  18. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  19. Remove the alternator.

    0900c15280028419.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-1.5L and 1.6L (VIN 5) engine shown


    0900c1528002841a.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-2.0L and 1.6L (VIN 3) engines shown


    0900c1528002841b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Alternator mounting-2.4L and 2.7L engine

To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).

  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).

  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).

  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).

  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.

Jul 29, 2009 | 2002 Kia Spectra

1 Answer

Changing power steering pump


Power steering pump special tools

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Power Steering Pump Removal & Installation Power Steering Pump (2V) To Remove:
  1. Before servicing the vehicle refer to the precautions at the beginning of this section.
  2. Disconnect the battery ground cable.
  3. Remove the accessory drive belt.
  4. Remove the alternator.
  5. Drain and remove the radiator coolant recovery reservoir.
  6. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
  7. Remove the idler pulley from the power steering pump support.
  8. Remove the belt tensioner.
  9. Remove the bracket mounting bolt located under the belt tensioner mounting.
  10. Remove two retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
  11. Clamp the pump support bracket in a suitable vise.
  12. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the three bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.

To Install:
NOTE: The pulley must be installed within 0.010 in (0.25 mm) flush with the power steering pump shaft.

  1. Install the power steering pump to the power steering pump support. Tighten the mounting bolts to 18 ft-lb. (25 Nm).
  2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
  3. Install the power steering pump/pump support and torque nuts/bolt to 24 ft. lbs. (33 Nm).
  4. Install the bracket mounting bolt located under the belt tensioner mounting.
  5. Install the belt tensioner.
  6. Install the idler pulley to the power steering pump support.
  7. Connect the hydraulic pressure and return lines.
  8. Install the radiator coolant recovery reservoir.
  9. Install the alternator.
  10. Install the accessory drive belt.
  11. Fill the power steering reservoir with power steering fluid.
  12. Connect the battery ground cable.
  13. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.

Jun 28, 2009 | 1999 Ford Taurus

1 Answer

I broke timing belt when replacing hormonic balancer


Here are some. Hope it helps =D

Timing Marks

Diagram


TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
A/C Compressor Bracket Bolt 37 (50)
Alternator Bracket Adjuster Bolt 16 (22)
Alternator Bracket Bolt 33 (45)
Balance Shaft Pulley Bolt 22 (30)
Camshaft Pulley Bolt
2.2L DOHC 37 (51)
2.2L SOHC & 2.3L 27 (37)
Crankshaft Pulley Bolt 184 (250)
Power Steering Belt Adjuster Nut 11 (15)
Power Steering Pump Bracket Bolt 33 (45)
Power Steering Pump Mounting Bolt 16 (22)
Shift Cable Bracket Bolt 16 (22)
Timing Belt Tension Adjuster 33 (45)
INCH Lbs. (N.m)
Timing Belt Cover Bolt 108 (12)
Valve Cover Nut 90 (10)
Water Pump Bolt 108 (12)

Jun 28, 2009 | 1992 Honda Accord

2 Answers

Replace alternator


This is for both size engines since you didn't list the motor size......


REMOVAL & INSTALLATION 2.0L Engine
  1. Disconnect the negative battery cable.
  2. Remove air intake resonators.
  3. Remove the air cleaner-to-throttle body tube and the mass airflow sensor.
  4. Unplug the connectors and remove the cables from the alternator.
  5. Raise and support the vehicle.
  6. Release the drive belt tensioner and remove the drive belt from around the alternator. NOTE: It is not necessary to remove the drive belt from the engine.
  7. Remove the alternator mounting bracket bolts and remove the mounting bracket.
  8. Lower the vehicle.
  9. Remove the power steering pressure hose bracket retaining nut and bolt and remove the bracket with the hose from the engine lifting eye.
  10. Remove the alternator mounting bolts and remove the alternator from the vehicle. To install:
  11. Place the alternator into position and install the mounting bolts finger tight.
  12. Install the power steering hose bracket and tighten the retaining nut and bolt to 70–106 inch lbs. (8–12 Nm).
  13. Raise and support the vehicle.
  14. Install the alternator mounting bracket and retaining bolts and tighten to 15–22 ft. lbs. (20–30 Nm).
  15. Release the drive belt tensioner and install the drive belt pulley over the alternator pulley.
  16. Lower the vehicle.
  17. Tighten the alternator mounting bolts to 15–22 ft. lbs. (20–30 Nm).
  18. Install the alternator connectors and the cables. Tighten the terminal nut to 80–97 inch lbs. (9–11 Nm).
  19. Install the air cleaner-to-throttle body tube, mass airflow sensor, and the air intake resonators.
  20. Connect the negative battery cable.

Apr 01, 2009 | 1999 Mercury Mystique

1 Answer

Changing the starter on a Kia Spectra


Here's step-by-step instructions on how to access, remove and re-install your alternator. Hope it helps! Have a great day!

Alternator Kia_Sephia_Rio_Spectra_Optima_1998-2006
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Temporarily loosen the water pump pulley bolts, 1.6L (VIN 3) engine only.
  4. Remove the front air intake inlet pipe bolts, 1.8L engine only.
  5. Remove the top hose from the air intake inlet pipe, 1.8L engine only.
  6. Remove the air intake inlet pipe clamp and the pipe, 1.8L engine only.
  7. Remove the power steering pump, 2.0L engine only.
  8. Remove the power steering pump bracket, 2.0L engine only.
  9. Remove the alternator B terminal cover cap.
  10. Disconnect the alternator electrical connections.
  11. Loosen, but do not remove the alternator pivot bolt and the tensioner mounting bolt.
  12. Remove the drive belt(s); relieve tension on the belt by rotating the adjustment bolt.
  13. Remove the water pump pulley, 1.6L (VIN 3) engine only.
  14. Remove the power steering pump, 1.6L (VIN 3) engine only.
  15. Remove the power steering pump bracket, 1.6L (VIN 3) engine only.
  16. Remove the alternator tensioner mounting bolt and the belt tensioner.
  17. Remove the alternator pivot bolt.
  18. Loosen the bolt at the base of the adjusting bracket and rotate the bracket up.
  19. Remove the alternator. 0900c15280028419.jpgAlternator mounting—1.5L and 1.6L (VIN 5) engine shown 0900c1528002841a.jpgAlternator mounting—2.0L and 1.6L (VIN 3) engines shown 0900c1528002841b.jpgAlternator mounting—2.4L and 2.7L engine
To install:
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Install the alternator.
  3. Install the alternator pivot bolt and hand-tighten at this time.
  4. Rotate the adjusting bracket into position, place the belt tensioner into position. Hand-tighten the mounting bolt.
  5. Install the drive belt.
  6. Adjust the belt tension by rotating the adjustment bolt.
  7. The belt deflection for 1.5L, 1.6L (VIN 5), 2.4L and 2.7L engines, is as follows:
    1. New belt: 0.22-0.28 in. (5.5-7mm).
    2. Used belt: 0.24-0.28 in. (6-7mm).
  8. The belt deflection for 1.6L (VIN 3) engine is as follows :
    1. New belt: 0.13-0.15 in. (3.3-3.7mm).
    2. Used belt: 0.17-0.19 in. (4.2-4.7mm).
  9. The belt deflection for the 2.0L engine, is as follows:
    1. New belt: 0.22-0.31 in. (5.5-8mm).
    2. Used belt: 0.33-0.45 in. (8.5-11.5mm).
  10. The belt deflection for the 1.8L engine, is as follows:
    1. New belt: 0.23-0.31 in. (6-8mm).
    2. Used belt: 0.28-0.35 in. (7-9mm).
  11. Tighten the tensioner bolt to 14-19 ft. lbs. (19-26 Nm) and the pivot bolt to 28-38 ft. lbs. (38-51 Nm).
  12. Connect the alternator electrical connections.
  13. Install the alternator B terminal cover cap.
  14. Install the power steering pump and adjust the power steering belt tension, 2.0L and 1.6L (VIN 3) engines only.
  15. Install the water pump pulley, 2006 1.6L engine only.
  16. Install the air intake inlet pipe and fasten the clamp, 1.8L engine only.
  17. Install the top hose to the air intake inlet pipe, 1.8L engine only.
  18. Install the front air intake inlet pipe bolts, 1.8L engine only.
  19. Connect the negative battery cable.
 

Nov 23, 2008 | 2003 Kia Spectra

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