Question about 2005 Suzuki Jimny Cabriolet

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What is the part # for 2002 jimny transfer box chain?

Need to replace the chain in the transfer case of the jimny

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I have a Suzuki Jimmy manual 4x4 year 2002 can I flat tow it on a Aframe behind a motorhome


welcome to USA forum
the country with not ONE< JIMNY,
but i can answer
there are 4 ways to tow this is but 1.
backwards towing is best way or drop rear drive shaft (ask)
flat tow 101:
the Jimny is SJ413 here,called Samurai.
the transfer case sets this rule (most rear device)
that rules is dont flat tow it, more that 200 miles
the rear bearing has no lube actions towed
here is the near same transmissions.

and rules (of xfr case)
ill quote my 2001 Vitara, (same setup.)

Follow these steps:
1. Set the parking brake.
2. Shift your automatic transmission into PARK (P), or
your manual transmission to SECOND (2).
3. With the ignition key in the ON position, move the
transfer case to NEUTRAL and make sure the 4WD
light on the instrument panel cluster is off. See
"Four-Wheel Drive" in the Index.
4. Turn the ignition key to ACC to unlock the
steering wheel.
5. Release the parking brake
If you tow your four-wheel-drive vehicle from
the front, make sure to move the transfer case
into NEUTRAL or your vehicle could be badly
damaged and the damage would not be covered
by your warranty.
Stop towing every 200 miles (300 km) and start the
engine. Leave the transfer case shift lever in
NEUTRAL. Shift your automatic transmission to
DRIVE (D); leave a manual transmission in
SECOND (2) with the clutch engaged. Run the engine at
medium speed for one minute to circulate oil in the
transfer case. Turn the ignition key to ACC. Now, you
can continue towing your vehicle.
The front wheels transmit shocks during towing.
The steering column may not be strong enough to
withstand the shocks. Always unlock the steering
wheel before towing.
Make sure that the towing speed does not
exceed 50 mph (80 km/h), or your vehicle could
be badly damaged
end direct quote operators guide .....
got that?

not how the 5speed box is in 2nd.
this is to keep it from spinning, and its rear bearing damaged.
there are 2 bearings to worry the rear 5sp and rear transfer case.

on ours, we use an electric oil'er pump added to transfer case.
unlimited tow. (wires power feed from RV via coupler.)
or the drives shaft decoupling device, (not cheap)
or we drop the rear, of prop shaft, and tie up the rear up high
so it cant drop nor let it fall of rear of transfer cases
we use bunji cords, for up,
and then pull the front,
if the prop shaft falls out, you will lose GL4 gear lube out rear
of the transfer case. it falls out so very easy, off that spine.
there are all ways flat,
done them all.,

Mar 04, 2017 | Suzuki Cars & Trucks

1 Answer

02 montero sport xls transfer case . how to take back off of transfer case to change chain with transfer case still installed


My best advice to you is to buy a repair-service manual specific to your vehicle and follow the tear-down and rebuild procedures. You can buy hard cover books online or download them too.

Feb 13, 2017 | 2002 Mitsubishi Montero

2 Answers

Where can i purchase a rebuilt transfer case for a 2007 Suzuki Grand Vitara >> Base 2.7L, RHD, V6. in Florida?


the chain is situated at the rear of the box and connects the output shaft of the gear box to the input shaft of the transfer case . it does wear and get loose and the gear teeth wear as well. all that is required is a chain and 2 gears and labour to replace
i feel that replacing the transfer case will not achieve much so i suggest that you talk with a service dealer to get a better idea of what is involved.

Jan 22, 2015 | 2007 Suzuki Grand Vitara 4WD

2 Answers

I have a 56 plate jimny the fourwheel drive light is on on the dash is it stuck in fourwheel drive ?


Did you reverse more than 10 metres? Sounds like the hubs are locked into 4wd.this will work if you have auto hubs.but sometimes you have to turn the hub manually if they don't disengage.if you have gone some time or distance in 4wd

Dec 08, 2014 | 2006 Suzuki Jimny 1.5

1 Answer

My transfer case is making a tick tick noise in 4x4.is it possible to adjust the chain


YOU HAVE TO REMOVE TRANSFER CASE HALF.REPLACE DRIVE CHAIN AND DRIVE SPROCKETS BEARINGS.TICKING CHAIN MEANS WORN AND STRETCHED NEED REPLACING.

Jan 31, 2011 | 2001 Dodge Dakota

1 Answer

2002 Mazda B-4000 4 WD Shift selector will not engage 4wd. No clicking sound coming from under dash. Have check fuse in fuse box and it is good. Does the transfer case motor need replaced?


You may just need a new switch. The problem with this is there is only one way to find out and most stores will not take back electronics. Check with your parts store and if the switch is fairly inexpensive I would try replacing it before tearing into the transfer case.

Dec 14, 2010 | 2002 Mazda B-Series

1 Answer

Noisy transfer case gears ? chain?


if the nosie is comming from the case then the chain is slack from wear, u will need it rebuilt.

Feb 25, 2010 | 2002 Ford Escape

2 Answers

2003 Chevy needs transfer case replaced for the 2nd time


I just had my transfer case rebuilt on my 2002 2500 silverado duramax. They told me that the spring that holds the pump inplace in the transfer case wore a hold through the case. He said this was common on these transfer cases. Chevy has not acknowledge the problem. He designed a steel plate, with flanges that holds the pump in place and will not wear a hole in the case again. And as far as the post to engage it once a month, the chain turns even when in 2WHL drive.

Jun 14, 2009 | 2003 Chevrolet Silverado 3500

1 Answer

Jeep grand cherokee 2002 transfer case questions?


When does this sound happen? Does it do it in 4wd or in 2wd? Does the sound change when turning?
If the t-case is visually not broken, it could be just a strecthed chain inside the t-case. A chain is about 280.00 dollars plus installation

Oct 24, 2008 | 2002 Jeep Grand Cherokee

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