Question about Suzuki Aerio

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Engine head removal

Removing timing chain from cams

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  • Suzuki Master
  • 20,706 Answers

No year, stated, nor even the engine,,,, surely you know what you are working on>?
here is the list
1.3 L I4; 1.5 L I4; 1.6 L I4; 1.8 L I4; 2.0 L I4; 2.3 L I4; 1.4 L Diesel I4 and the answer is always in the FSM , contact suzuki get FSM book
and bingo, tell them which engine or it will be problematic.

Posted on Feb 10, 2014

6 Suggested Answers

6ya6ya
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SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
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Posted on Jan 02, 2017

keemo68
  • 1263 Answers

SOURCE: bmw318 1998 timing chain

you have to loosen the adjuster first that takes the slack out of the chain. you then have to remove bothe the cam sprocket and the crank sprocket at the same time . you do this by removing the index bolt and the remainder of bolts. this should do the trick

Posted on Sep 05, 2008

  • 599 Answers

SOURCE: procedure to remove cylinder head?,

i use a wedge shaped piece of plexiglass/plastic to jam the timing chain up and against its guide rails after timing is set TDC....slide it through opening below cam gear before removing gear and head

Posted on Nov 05, 2008

  • 60 Answers

SOURCE: S70 GLT head replacement

the easiest way to remove the head is to completely remove the exhaust manifold from the engine and turbo assy. you CAN just unbolt it from the engine , but it takes a good bit of wiggling to get it off if you are leaving thre manifold in the car

Posted on Dec 03, 2008

mecanica03
  • 874 Answers

SOURCE: Nissan Timing Chain still rattling

and the lower chain guides?

Posted on Apr 20, 2009

  • 1 Answer

SOURCE: timing chain removal 2.7 engine

how i can to find mark timing intrepid 2003 engine 2.7 v6

Posted on Nov 12, 2010

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2002 suzuki xl-7 Head Removal: Do I need to take the front timing chain cover off in order to take the head off? I don't have a manual yet. Resources hard to get for this vehicle...


the timing chains have to come off , they hold the cams down in the head bearings , so yes id say u have to remove chain cover off to be able to remove the cams !!

(and yes I know theres a bolt on ends of cams )

Oct 20, 2016 | 2002 Suzuki XL-7

1 Answer

How can I remove gear-to-gear timing cam?


images for How to remove a gear to gear timing cam ...

DIY Timing Chain and Gears Removal - YouTube

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Feb 03, 2016 | 1998 Chevrolet S-10 Pickup

1 Answer

How remove the cylinder head of motor from a lincoln navigator 1998 without moving the timing chain


Impossible. This is a dual cam engine. There is a camshaft in each cylinder head. The head cannot be removed without removing the timing chain.

Nov 03, 2015 | 1998 Lincoln Navigator

1 Answer

I need a picture of the timing marks for Jeep 4.0


Timing the Cam to the Crank

There are several ways to time the cam to the crank. Be sure to check the manual before you install the timing chain or belt.

  • Some timing sprockets are properly timed when the marks face each other.
  • On others, there must be a certain number of chain links between the marks.
  • Sometimes chains have colored links that must be aligned with the marks on the sprockets.
  • Some overhead cams have a mark on the cam gear that lines up with a mark on the cylinder head when the timing mark on the damper is at the TDC mark.
Align the timing marks for the camshaft and crankshaft sprockets before removing the timing belt or chain.

If the old parts are available, carefully compare the new gears or sprockets with the old ones. Check the keyway and timing marks just in case there might have been an error made in manufacturing. Sprockets are sometimes stamped backward. Its much better to find the problem during assembly, rather than waiting until problems show up after reassembly and reinstallation.

Maintaining Valve Timing

During a valve job, it is essential to keep the timing chain or belt in place to maintain correct valve timing. Position the number one cylinder at TDC. Some overhead cam engines use a single long chain for a cam drive. The chain can be wedged against its guides with a tapered block of wood.
the chain tensioner on some ohc engines must be wedged to keep the chain in position during cylinder head removal. courtesy of nissan motors.

Some engines have a lower and upper chain. These engines do not require special attention to wedging the chain. Be sure to look for hidden head bolts and check the repair manual before removing the OHC head.

Dec 07, 2012 | 1989 Jeep Cherokee

2 Answers

Need timing gear marks for 2004 Kia Sadona 3.5L engine



Removal & Installation

3.5L Engine

  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Record the radio anti theft code data.
  3. Remove or disconnect the following:

    Negative battery cable Engine cover Accessory drive belts Idler pulley Crankshaft pulley Power steering pump pulley Belt tensioner pulley Upper and lower timing belt covers
  4. Support the engine with a floor jack and remove the engine mount.
  5. Rotate the engine to align the camshaft sprocket timing marks with the cylinder head cover timing marks.

    0996b43f8022cb71.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Timing belt routing and timing marks-3.5L Engine

  6. Remove or disconnect the following:

    Auto tensioner Timing belt

    0996b43f8022cb72.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Timing belt and related components-3.5L Engine


To install:
  1. Ensure that the engine is set to Top Dead Center (TDC).
  2. Prepare the auto tensioner for installation by compressing it in a vise and installing a retaining pin.
  3. Install the timing belt in the following order:
    1. Crankshaft sprocket
    2. Idler pulley
    3. Left bank exhaust camshaft sprocket
    4. Left bank intake camshaft sprocket
    5. Water pump pulley
    6. Right bank intake camshaft sprocket
    7. Right bank exhaust camshaft sprocket
    8. Tensioner pulley

  4. Install the auto tensioner. Do not remove the retaining pin at this time.
  5. Check that the crankshaft and camshaft timing marks are aligned correctly.
  6. Rotate the crankshaft 1 / 4 turn Counterclockwise .
  7. Rotate the crankshaft 1 / 4 turn Clockwise to return the engine to TDC.
  8. Loosen the tensioner pulley center bolt.
  9. Apply 44 inch lbs. (5 Nm) torque to the tensioner pulley as shown and tighten the center bolt to 32-41 ft. lbs. (43-55 Nm).

    0996b43f8022cb73.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Adjusting the tensioner pulley-3.5L Engine

  10. Remove the auto tensioner retaining pin.
  11. Rotate the crankshaft 2 revolutions Clockwise , then wait 5 minutes for the auto tensioner to adjust.
  12. Measure the auto tensioner rod as shown. If the measurement is not 3.8-4.5 mm, then repeat the belt tensioning procedure.

    0996b43f8022cb74.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Measuring the auto tensioner rod-3.5L Engine

  13. When the auto tensioner measurement is correct, install or connect the following:

    Engine mount Upper and lower timing belt covers Belt tensioner pulley Power steering pump pulley Crankshaft pulley Idler pulley Accessory drive belts Engine cover Negative battery cable
  14. Reprogram the radio anti theft codes.

    Kia_Sedona_2002-2006
    Timing Chain, Sprockets, Front Cover & Seal

    Print


    Removal & Installation

    3.8L Engine

    1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
    2. Record the radio anti theft code data.
    3. Remove the engine from the vehicle.
    4. Remove the drive belt. Remove the power steering pump. Remove the air conditioning compressor.
    5. Remove the alternator. Remove the drive belt idler. Remove the drive belt tensioner. Remove the water pump pulley. Remove the intake manifold.
    6. Remove the connector bracket from the left cylinder head cover. Disconnect the right ignition coil connector, condenser connector and remove the bracket.
    7. Remove the left cylinder head cover retaining bolts. Remove the cylinder head cover from the engine.
    8. Remove the right cylinder head cover retaining bolts. Remove the cylinder head cover from the engine.
    9. Set the No. 1 cylinder to TDC on the compression stroke. Turn the crankshaft pulley and align its groove with the timing mark T of the lower timing chain cover.
    10. Check that the mark of the camshaft timing sprockets are in straight line positioning on the cylinder head surface. If not rotate the crankshaft 360 degrees. Do not rotate the engine counterclockwise.
    11. Remove the oil pan. Remove the crankshaft damper pulley. Remove the timing chain cover.
      NOTE Be careful not to damage the contact surfaces of the cylinder block, cylinder head and timing chain cover. Before removing the timing chain, mark the right and left timing chains with an identification mark based on the location of the sprocket because the identification mark on the chain for TDC can be erased.
    12. After compressing the timing chain tensioner, install a set pin. Remove the right cam to cam guide. Remove the right timing chain auto tensioner and timing chain tensioner arm.
    13. Remove the oil pump chain cover. Remove the oil pump chain tensioner assembly. Remove the oil pump chain guide. Remove the right timing chain.
    14. Remove the right timing chain guide. Remove the oil pump chain sprocket and oil pump chain. Remove the crankshaft sprocket, oil pump and camshaft drive gear.
    15. Remove the left cam to cam guide. Remove the left timing chain auto tensioner and timing chain tensioner arm. Remove the left timing chain.
    16. Remove the left timing chain guide. Remove the crankshaft sprocket and left camshaft drive. Remove the tensioner adapter assembly.

      0996b43f8020193b.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing chain and related components-3.8L Engine


    To install:
    1. Check the camshaft and crankshaft sprockets for wear and damage, replace as required.
    2. Inspect the tensioner arm and chain guide for wear and damage, replace as required.
    3. Check that the tensioner pin moves smoothly when the ratchet pawl is released with a thin rod.
    4. The key of the crankshaft should be aligned with the timing mark of the timing chain cover. This indicates that the piston is at TDC on the compression stroke.
    5. Install the tensioner adapter assembly. Install the crankshaft sprocket and left camshaft drive.
    6. Install the left timing chain guide and torque the retaining bolts 14-18 ft. lbs.
    7. Install the left timing chain. Be sure to install the chain with no slack between the camshaft and the crankshaft (crankshaft sprocket, timing chain guide, exhaust camshaft sprocket, intake camshaft sprocket). The timing mark of each sprocket should be matched with the timing mark (color ink) of the timing chain at installation of the timing chain.

      0996b43f80201924.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Left timing chain markings and installation: (D) exhaust camshaft sprocket (C) intake camshaft sprocket-3.8L Engine

    8. Install the left timing chain tensioner arm and torque the retaining bolts 14-16 ft. lbs.
    9. Install the left timing chain tensioner and torque the retaining bolts 7-9 ft. lbs.
    10. Install the left cam to cam guide and torque the retaining bolts 7-9 ft. lbs.
    11. Install the crankshaft sprocket, oil pump and right camshaft drive.
    12. Install the oil pump chain and oil pump sprocket. Torque the retaining bolt to 14-16 ft. lbs.
    13. Install the right timing chain guide. Torque the retaining bolts to 14-18 ft. lbs.
    14. Install the right timing chain. Be sure to install the chain with no slack between the camshaft and the crankshaft (crankshaft sprocket, intake camshaft sprocket, exhaust camshaft sprocket). The timing mark of each sprocket should be matched with the timing mark (color ink) of the timing chain at installation of the timing chain.

      0996b43f80201925.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Right timing chain markings and installation: (C) exhaust camshaft sprocket (B) intake camshaft sprocket-3.8L Engine

    15. Install the right timing chain tensioner arm. Torque the retaining bolts to 14-17 ft. lbs.
    16. Install the right timing chain auto tensioner. Torque the retaining bolts to 7-9 ft. lbs.
    17. Install the right cam to cam guide and torque the retaining bolts to 7-9 ft. lbs.
    18. Install the oil pump chain guide. Torque the retaining bolts to 7-9 ft. lbs.
    19. Install the oil pump tensioner assembly. Torque the retaining bolts to 7-9 ft. lbs.
    20. Pull out the pins on both the left and right hydraulic tensioners. Install the oil pump chain cover.
    21. Rotate the crankshaft two revolutions in the clockwise direction. Confirm the timing mark. Be sure to rotate the crankshaft in the clockwise direction.
    22. Apply sealant on the chain cover and on the cylinder head, cylinder block, and lower oil pan. Be sure these parts are free of engine oil and dirt.
      NOTE Before assembling the timing chain cover, the liquid sealant TB1217H should be applied on the gap between the cylinder head and block. The part must be assembled with five minutes after the sealant is applied.


      0996b43f80201926.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Sealant application (1 inch bead width)-3.8L Engine

    23. Apply sealant on the chain cover.
      NOTE The liquid sealant TB1217H should be applied on the gap between the cylinder head and block. The part must be assembled with five minutes after the sealant is applied.


      0996b43f80201927.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover sealant application-3.8L Engine

    24. Install a new gasket to the timing case cover.
      NOTE It is important that the dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference in order to assemble the timing chain cover in the correct position.


      0996b43f80201928.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover gasket installation (A) gaskets-3.8L Engine

    25. Install the timing chain cover. Torque the retaining bolts in the proper sequence and to specification. The engine should not be started for at least thirty minutes after timing chain cover assembly.

      0996b43f80201929.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Timing cover bolt torque sequence and specification-3.8L Engine

    26. Install the timing case cover oil seal.
    27. Continue the installation in the reverse order of the removal procedure.

May 19, 2012 | 2004 Kia Sedona

2 Answers

2005 CHRYSLER TOWN AND COUNTRY CYLINDER HEAD REMOVAL


Nope. You are not removing the timing chain or moving anything related to the timing so it is not necessary to have the engine set to TDC. coincidently I just pulled off a set of heads on a caravan 3.3 liter yesterday at work. I had both off in about an hour and a half. Let me know if you have any questions and I'll do my best to answer them. Thank you for using FixYa.com!

Feb 25, 2012 | Chrysler Town & Country Cars & Trucks

1 Answer

Head gasket got bent and I have replaced it . Now the problem I'm facing is how to set the crank shaft and the comshaft timing. I need the procedure for engine timing


Timing Chain & Gears Removal & Installation To Remove:
NOTE: Keep the cam chain away from magnetic fields.
Crankshaft set at TDC marks hnda_trk_crv_crank_tdc_marks.gif

  1. Turn the crankshaft pulley so its Top Dead Center (TDC) mark (1) lines up with the pointer (2).
  2. Raise and support the vehicle.
  3. Remove the front tires/wheels. Front undercar splash shield hnda_trk_crv_frt_under_splsh_shld.gif

  4. Remove the front undercar splash shield.
  5. Remove the drive belt.
  6. Remove the cylinder head cover (See section on Valve Cover).
  7. Remove the crankshaft pulley (See section on Crankshaft Damper). CKP sensor and VTC solenoid electrical connectors hnda_trk_crv_ckp_vtc_ele_conn.gif

  8. Disconnect the Crankshaft Position (CKP) sensor connector (1) and Variable Valve Timing Control (VTC) oil control solenoid valve connector (2).
  9. Remove the VTC oil control solenoid valve (See section on VTC Solenoid Valve).
  10. Support the engine with a jack and wood block under the oil pan. Ground cable and upper bracket removal hnda_trk_crv_grnd_cbl_uppr_brckt_rem.gif

  11. Remove the ground cable (1), and remove the upper bracket (2). Side engine mount bracket removal hnda_trk_crv_side_eng_mount_brckt_rem.gif

  12. Remove the side engine mount bracket. Timing chain cover removal hnda_trk_crv_timng_chain_cov_rem.gif

  13. Remove the timing chain cover bolts both from the front to the block and from the bottom to the oil pan.
  14. Remove the timing chain cover.
  15. Loosely install the crankshaft pulley. Compress the timing chain auto-tensioner hnda_trk_crv_compr_tim_chain_auto_tensnr.gif

  16. Turn the crankshaft counterclockwise to compress the auto-tensioner. Lock the timing chain auto-tensioner hnda_trk_crv_lock_tim_chain_auto_tensnr.gif

  17. Align the holes on the lock (1) and the auto tensioner (2), and then insert a 0.06 inch (1.5 mm) diameter pin (3) into the holes.
  18. Turn the crankshaft clockwise to secure the pin. Removal of the timing chain auto-tensioner hnda_trk_crv_rem_tim_chain_auto_tensnr.gif

  19. Remove the auto-tensioner. Removal of the timing chain guide B hnda_trk_crv_rem_tim_chain_guide.gif

  20. Remove the cam chain guide B. Removal of the timing chain guide A hnda_trk_crv_rem_tim_chain_guidea.gif

  21. Remove the cam chain guide A (1) and tensioner arm (2).
  22. Remove the cam chain.
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Oct 11, 2010 | 2002 Honda CR-V

1 Answer

How do i take the heads off of the motor and whats the specks to put a new one back on


I don't recommend that unless you have a full set of tools and a lot pf patience and organizational skills. But here goes. Remove the coolant, drain the oil, disconnect the battery cable. remove the spark plug wires. Remove all cables and wires going to the intake. Remove the air cleaner and hoses connected to it. Remove all heater hoses and raciator hoses. Remove all the vacuum lines, remove the fuel lines,caution they are pressurized and may spray gas into the engine compartment. Remove the serpintene belt and alternator, air pump, and ac compressor. Remove timeing chain cover. Remove timing chain. Note where the timing marks are on the crankshaft and on the cam or cams if you have more than one cam. Remove the intake manifold, remove valve covers. If you have have push rods for the valves remove them. You will have to back off the pressure on the valve lifters to remove most of them. Remove the head bolts and lift the head free of the engine. Keep everything in perfect order. The water pump and timing chain often uses different length bolts that must be put back in the same holes. Also the push rods are supposed to be put back in the exact order as some may have worn more than others. To reinstall just clean all gasket surfaces on the head, engine block, intake and exhaust manifolds, valve covers, timing chain cover, thermostat cover, etc. I would go ahead and replace the timing belt or chain, depending on which engine you have. I would also go ahead and replace the spark plugs and wires too. Once everything is cleaned up, just reverse the order

Sep 24, 2010 | Ford F-350 Cars & Trucks

1 Answer

Whats the proper order and torque specs for a 99 32v northstar head?


REMOVAL & INSTALLATION NOTE: The manufacturer recommends that the entire powertrain be removed from the vehicle before removing the cylinder heads.
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Drain the cooling system.
  3. Properly relieve the fuel system pressure.
  4. Remove or disconnect the following:
    • Negative battery cable
    • Powertrain assembly
    • Intake manifold
    • Cam covers
    • Harmonic balancer
    • Timing chain front cover
    • Oil pump
    WARNING
    Align all timing marks before performing the next step.
    • Chain tensioner from the timing chain
    • Cam sprockets
    NOTE: The timing chain remains in the chain case.
    • Timing chain guides, access for the retaining screws is through the plugs at the front of the cylinder head
    • Water crossover
    • Exhaust manifold
    • Cylinder head bolts by reversing the torque sequence
    • Cylinder head and discard the gasket
    WARNING
    With the camshafts remaining in the cylinder head some valves will be open at all times. Do not rest the cylinder head on a flat service with the cylinder face down, or valve damage will result. NOTE: Clean all gasket mating surfaces. Clean the head bolt holes in the crankcase. WARNING
    Be careful when cleaning aluminum gasket surfaces to prevent damage to the sealing surfaces.
  5. Check the cylinder head for warpage; it must be less than 0.002 in. (0.05mm). If the cylinder head was resurfaced, the dimension between the combustion chamber gauge pad and the deck surface must be at least 10.5mm. To install: NOTE: Refer to Section 1 of this manual for the cylinder head torque sequence illustration. The illustration is located after the Torque Specification Chart.
  6. Install or connect the following:
    • New cylinder head gasket
    • Cylinder head, lubricate the bolts with engine oil
  7. Torque the M11 bolts, in sequence, as follows:
    1. Step 1: 22 ft. lbs. (30 Nm).
    2. Step 2: Turn an additional 60 degrees.
    3. Step 3: Turn an additional 60 degrees (total 180 degrees).
  8. Torque the M6 bolts to 106 inch lbs. (12 Nm).
  9. Set the camshaft timing
  10. Camshaft guide bolt access hole plugs in the cylinder heads. The plugs should be seated and snug
  11. Install or connect the following:
    • Intake cam covers
    • Oil pump
    • Timing chain front cover
    • Harmonic balancer
    • Cam sprockets
    • Chain tensioner to the timing chain
    • Timing chain guides
    • Intake manifold
    • Water crossover
    • Exhaust manifold. Torque the nuts to 22 ft. lbs. (30 Nm) or the bolts to 18 ft. lbs. (25 Nm).
    • Powertrain assembly
    • Negative battery cable Fig. 1: Minimum head resurface dimension 7922vg04.gif

  12. Fill the cooling system.
  13. Evacuate and charge the air conditioning system.
  14. Run the engine and check for leaks.
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Aug 19, 2010 | 1999 Cadillac DeVille

1 Answer

I need a diagram of timing chain replacement Thank You


During most engine rebuilds, a completely new timing assembly should be installed. If wear exists on any component, replacement of the entire assembly is necessary. Wear in the chain, gears, or sprockets means a timing lag, which results in poor engine performance.
The timing chain or belt is generally installed with the gears in their correct positions. Before installing a new chain, soak it in oil.
OHC (Overhead Cam) Engines
Some OHC engines use a chain drive; others use a belt drive. Removing the cover on some OHC engines that have timing chains is more difficult, because the cover often fits between the oil pan and the cylinder head. There are special procedures for replacing cam timing components in these engines.
Before a chain repair job, perform a leakage test on non-freewheeling engines to check for bent valves, so that an accurate repair estimate can be made.
OHV (Overhead Valve) Pushrod Engines
On many OHV pushrod engines, the crankshaft sprocket is installed on the crankshaft nose and the crankshaft is rotated to position piston #1 at TDC. At this point, a mark stamped onto the crankshaft sprocket is pointing directly upward (toward the camshaft).
The camshaft sprocket is then temporarily bolted to the cam and used to rotate the cam until a mark stamped on the cam sprocket is pointing directly downward (toward the crankshaft). The sprocket is then removed from the cam (without allowing the cam to rotate).
The timing chain is looped over the cam gear, the mark on the cam gear is positioned directly downward, and the chain is looped around the crankshaft sprocket. When the cam sprocket is attached to the cam, the timing marks on the crank and cam sprockets should be pointing toward one another. NOTE THIS IS FOR 2WD 4.0

May 22, 2010 | 2005 Nissan Pathfinder

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