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Tools needed to replace power steering pump - 2005 Saturn Relay

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How to remove my power steering pump


hope this one help http://www.popularmechanics.com/cars/how-to/maintenance/3322636
This instructable is designed into four main parts. Here's the outline:

1) Gather the materials
-- Instructable step 1 - This includes tools, a new pump, fluids, etc.
2) Remove the leaking pump
-- Instructable step 2 - Drain the Power Steering system
-- Instructable step 3 - Remove accessories from Power Steering system
-- Instructable step 4 - Remove the pulley and bolts
-- Instructable step 5 - Remove power steering pump
3) Install the new pump
-- Instructable step 6 - Place the new power steering pump
-- Instructable step 7 - Press on the power steering pump pulley
-- Instructable step 8 - Align the pulley and attach the belts
-- Instructable step 9 - Flush and fill the power steering system
4) Cleanup
-- Instructable step 10 - Cleanup

You'll need some tools to complete this task. Before you start, gather the necessary equipment -- you will not be able to use the car once you start the replacement! It is always a good idea to have a friend on call, or a second car available.

Equipment list:

  • Power Steering pump (to replace defective pump)
  • Two (2) quarts power steering fluid or appropriate ATF (to flush and fill). More than 2 quarts if flushing the rack is desired.
  • Power Steering Pulley Puller set (to remove and attach the pulley). Some auto parts stores will loan the tool sets.
  • Socket set.
  • Open end wrench set (for use with puller set).
  • Leverage pipe or extension bar (in case the pulley is hardened on the spindle).
  • Drain pan (to drain & flush power steering system).
  • Wheel bearing grease for sliding pulley on the pump hub.
  • 2' wood 1x2 for assistance with aligning the pulleys. Any straight tool will work fine -- a level, metal rod, wood, whatever.

Jun 29, 2012 | 2002 Buick Regal

1 Answer

How to replace power steering pully bearing


you don't, you have to replace the power steering pump......sorry but replacing the pump is easier the replacing the bearing anyway. in order to replace the bearing the pump has to be disassembled and that takes some special tools and equipment all you need is basic hand tools to replace the pump.

Feb 21, 2011 | 1998 Nissan Frontier

1 Answer

I have a 1995 lexus Ls400.is there a way to tighten the power steering pulley without removing it.


  • xus LS 400 and locate the power steering pump pulley, fluid reservoir and pump on the upper front driver side of the engine.
  • 2 Connect the pulley remove tool to the front of the power steering pulley. Brace the arms on the pulley tool on the **** of the pulley. Connect the metal key in the middle of the pulley tool to the nut in the middle of the pulley. Connect the power drill to the pulley tool and pull the trigger to remove the pulley securing nut. Remove the drive belt and the pulley.
  • 3 Position the drain container under the power steering pump. Remove the drain plug from the bottom of the pump using the metric ratchet set. Let the fluid drain from the pump into the drain container. Replace the drain plug to the bottom of the power steering pump.
  • 4 Remove the securing bolts from the right and left side of the reservoir and the pump using the metric ratchet set. Pull the pump upward and disconnect the hose from the bottom of the pump using the wrench. Pull the pump from the engine compartment.
  • 5 Lower the new power steering pump into the engine compartment. Reconnect the hose to the bottom of the power steering pump. Position the new power steering pump onto the engine. Replace the securing bolts the right and left side of the pump and reservoir. Tighten the bolts using the metric ratchet set.
  • 6 Replace the power steering pump pulley the opposite way that you removed it. Reconnect the drive belt.
  • Fill the power steering pump reservoir with fresh power steering fluid. Start the engine and rotate the steering wheel to circulate the new power steering fluid. I no i gave you directions on how to remove the whole power steering pump question is the pully loose or are you wanting to just change a belt good luck happy holidays


  • Dec 15, 2010 | Lexus LS 400 Cars & Trucks

    2 Answers

    Power steering pump, broken, how to replace


    Power Steering Pump - REMOVAL & INSTALLATION

    3.0L OHV (2 valve) Engine
    (see Figures 1 and 2)

    1f2a309.jpg

    Fig. 1: Power steering system-3.0L OHV (2-valve)

    0111341.jpg

    Fig. 2: A few special tools are required to remove and install the pulley on the power steering pump
    1. Disconnect the negative battery cable.
    2. Remove the accessory drive belt.
    3. Remove the alternator.
    4. Drain and remove the radiator coolant recovery reservoir.
    5. Position a drain pan under the power steering pump underneath the vehicle. Disconnect the hydraulic pressure and return lines and allow to drain.
    6. Remove the idler pulley from the power steering pump support.
    7. Remove the bracket mounting bolt located under the belt tensioner mounting.
    8. Remove 2 retaining nuts from the bracket mounting studs. Remove both mounting studs, and pull off the power steering pump support with the pump attached.
    9. Clamp the pump support bracket in a suitable vise.
    10. Remove the power steering pump pulley from the pump shaft using Pump Pulley Remover T69L-10300-B, or equivalent. Remove the 3 bolts retaining the power steering pump to the power steering pump support and remove the power steering pump.
    To install:
    1. Install the power steering pump to the power steering pump support.
    2. Install the power steering pump pulley using Steering Pump Pulley Replacer T65P-3A733-C, or equivalent; the pulley face must be flush within 0.010 inch (0.25mm) of the pump shaft.
    3. Install the power steering pump/pump support and torque nuts/bolt to 17-24 ft. lbs. (23-32 Nm).
    4. Complete the installation by reversing the removal procedure.
    5. Fill the power steering reservoir with power steering fluid.
    6. Connect the negative battery cable.
    7. Run the engine and check for leaks and proper operation. Bleed the power steering system if needed.

    Hope this helps.

    Sep 06, 2010 | 1996 Ford Taurus

    1 Answer

    Replacing a Power steering pump


    YOU WILL NEED A HAYNES REPAIR MANUAL.AND A SERPENTINE DRIVE BELT TENSIONER TOOL TO TAKE TENSION OFF DRIVE BELT.SO YOU CAN REMOVE BELT TO GET TO THE POWER STEERING PUMP.

    Jan 30, 2010 | 1992 Cadillac DeVille

    1 Answer

    How to r&r powersteering pump 1998 mercury grand marquis


    Hopfully this will be ALL you need Besides Pulley REMOVAL TOOL It can be Rented @ AutoZONE

    REMOVAL
    1. Remove drive belt.
    2. Raise vehicle on hoist. WARNING: TURN AIR SUSPENSION SWITCH (LOCATED IN LUGGAGE COMPARTMENT) OFF TO PREVENT VEHICLE DAMAGE OR PERSONAL INJURY.
    3. Remove power steering pressure hose bracket.
    4. Disconnect electrical connector at power steering control valve actuator.
      1. Install Steering Pump Pulley Remover T69L-10300-B on the pulley hub. CAUTION: Do not apply in-and-out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.
      2. Hold the small hex-head and rotate the tool nut counterclockwise to remove the power steering pump pulley.
      3. Disconnect power steering pressure hose at power steering pump and drain fluid into a container.
      4. Disconnect power steering return hose at power steering pump and drain fluid into a container.
      5. Remove four retaining bolts and power steering pump and power steering pump pulley assembly.
      6. Remove power steering pressure switch from pump.
      INSTALLATION
      1. Position the power steering pump on the mounting bosses of engine block and install the bolts at the side of the power steering pump. Tighten to 20-30 Nm (15-22 ft. lbs.).
      2. Connect the power steering reservoir pump hose to the power steering pump and reposition the hose clamp to power steering pump inlet fitting.
      3. Replace power steering pressure hose O-ring.
      4. Install the power steering pressure hose to the power steering pump fitting. Tighten the tube nut with a tube nut wrench rather than with an open-end wrench. Tighten to 34-46 Nm (26-33 ft. lbs.). NOTE: Swivel or end play of the power steering pressure hose end is normal and does not indicate a loose fitting.
      5. Place the power steering pump pulley on the power steering pump shaft and install Power Steering Pump Pulley Replacer T91P-3A733-A. The small diameter threads on the tool should be engaged in the power steering pump shaft. CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal rotating group.
      6. Hold the small hex-head and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal rotating group. NOTE: The power steering pump pulley face must be flush within 0.25 mm (0.010 inch) of the end of the pump shaft.
      7. Remove the Power Steering Pump Pulley Replacer T91P-3A733-A.
      8. Remove the shipping tube nut from power steering pump housing prior to installation.
      9. Connect electrical connector to power steering control valve actuator.
      1. Install power steering pressure hose bracket.
      1. Lower the vehicle.
      2. If equipped, turn the air suspension ON.
      3. Install drive belt on the power steering pump pulley.
      4. Fill the power steering pump reservoir with Power Steering Fluid Motorcraft MERCON(r) ATF.

    Oct 04, 2009 | 1998 Mercury Grand Marquis

    2 Answers

    The power steering pump bolts all seem to have vibrated out, the unit came free and i can just move it around, the pulley moves freely, everything else seems to work ok


    I don't have chrysler producs. I'll post 3.8L V6 Ford Windstar for reference. You'll get some idea.



    Removal
    ssw~us~en~file=ani_caut.gif~gen~ref.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP.
    1. Using a 15mm socket or wrench on bolt attaching drive belt tensioner pulley. Rotate drive belt tensioner (6B209) clockwise to remove drive belt from pulleys.

      3.8L Engine

      e973ba6.gif
    Item Part Number Description 1 10300 Generator 2 3A674 Power Steering Pump 3 19703 A/C Compressor 4 6B217 Drive Belt Tensioner Pulley 5 6312 Crankshaft Pulley 6 8501 Water Pump 7 6B209 Drive Belt Tensioner 8 8620 Drive Belt
    Installation
    1. Install drive belt over all pulleys (except drive belt tensioner ).
    1. Rotate drive belt tensioner as described under Removal and install drive belt over drive belt tensioner pulley. Ensure that all V-grooves make proper contact with pulleys
    ---------------------------------------------------------------
    Another example
    Pulley, Power Steering Pump CII
    SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
    Removal
    1. Drain as much fluid as possible from the power steering pump (3A674) through the power steering oil reservoir (3A697) neck.
    1. Install Steering Pump Pulley Remover T69L-10300-B on the power steering pump pulley (3A733) , and place the tool and power steering pump in a vise by gripping the small hex-head of the tool.
    1. Hold the power steering pump , and rotate the tool nut counterclockwise to remove the power steering pump pulley . Do not apply in and out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.

    Installation
    ssw~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal thrust areas.
    1. Place the power steering pump pulley on the power steering pump shaft, and install Steering Pump Pulley Replacer T65P-3A733-C. The small diameter threads on the tool should be fully engaged in the power steering pump shaft.
    1. Hold the power steering pump , and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. The power steering pump pulley face must be flush within 0.25mm (0.010 inch) of the end of the power steering pump shaft.
    1. Remove the tool.
    1. Fill the power steering oil reservoir to the COLD FILL line.
    ------------------------------------------------------------------------------------------
    Steering Pump, Power Removal
    1. Disconnect battery ground cable (14301) .
    1. Remove accessory drive belt (8620) .
    1. Raise vehicle on hoist. Refer to Section 00-02 .
    1. Remove right front wheel (1007) and tire assembly.
    1. Remove power steering pump pulley (3A733) .
    1. Position drain pan. Remove power steering pressure hose (3A719) and power steering return hose (3A713) from power steering pump (3A674) .
    1. Remove four power steering pump retaining bolts (three in front, one in rear) and remove power steering pump .
    Installation
    1. Position power steering pump and install retaining bolts. Tighten retaining bolts to 41-54 Nm (30-40 lb-ft).
    1. Install power steering pressure hose and power steering return hose to power steering pump . Remove drain pan.
    1. Press on power steering pump pulley as outlined in this section.
    1. Install right front wheel and tire assembly. Tighten lug nuts (1012) to 115-142 Nm (85-105 lb-ft).
    1. Lower vehicle.
    1. Install drive belt to power steering pump pulley .
    1. Connect battery ground cable .
    1. Fill power steering oil reservoir (3A697) to proper level. Refer to Section 11-00 .

      Power Steering Pump and Bracket, 3.8L

      17c7689.gif
    Item Part Number Description 1 N607528-S2 Screw, M6-1 x 16 2 8509 Water Pump Pulley 3 W804804-S2 Screw, M8-1.25 x 35 4 N806214-S2 Bolt, M12 5 W606691-S36B Screw, M8-1.25 x 35 6 10B315 Generator Brace 7 N621939-S36B Nut, M8-1.0 8 10300 Generator 9 6B212 Accessory Drive Belt Tensioner Bracket 10 6049 Cylinder Head 11 19D624 Air Conditioning Compressor Bracket 12 W606563-S2 Bolt, M10-1.5 x 55 13 19703 A/C Compressor 14 N807273-S100 Bolt, M8-1.25 x 121.5 15 3C510 Power Steering Hose Bracket 16 3A674 Power Steering Pump 17 3C511 Power Steering Pump Support 18 W807239-S8 Bolt, M10-1.5 x 36.5 19 2888 A/C Compressor Brace 20 W806342-S2 Bolt, M8-1.25 x 23 21 W606571-S411 Bolt, M10-1.5 x 113.5 22 6C348 Idler Assembly 23 3A733 Power Steering Pump Pulley 24 N805137-S56 Bolt, M10-1.5 x 157 25 N621939-S2 Nut, M8-10 26 N807241-S36B Bolt, M10-1.5 x 132 27 6B209 Drive Belt Tensioner A — Tighten to 8-11 Nm (71-101 Lb-In) B — Tighten to 20-25 Nm (15-18 Lb-Ft) C — Tighten to 70-95 Nm (52-70 Lb-Ft) D — Tighten to 40-55 Nm (30-40 Lb-Ft) E — Press Flush with End of Power Steering Pump Shaft

    Mar 03, 2009 | 1994 Plymouth Voyager

    1 Answer

    Power Steering Pump removal


    you havr the whole bracket with pump .next you will need PS pulley removal tool take out 3 bolts same tool needed to replace pulley

    Oct 18, 2008 | 2004 Chevrolet Colorado

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