Question about 1990 Toyota Pickup

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Timing belt confusion

Hi there! i have a 1990 toyota hilux 2.4 D, i have replaced the timing belt in it, all 3 timing marks were alinged during the change, but now when i go to start the engine it wont turn over properly, its kinda like a flat battery symptom,sluggish! ive swaped batteries and even tried jumper leads and still nothing. any help is great thanks!

matt

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  • 8 Answers

Take timing belt cover off and check for binding possibley belt tention set to tight...

Posted on Jun 01, 2009

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moz-screenshot-2.pngaab8238.jpg



Removal
Remove auxiliary 1. drive belts.
2. Support engine.
Remove:
Engine mounting and bracket.
Timing belt upper cover [1].
3.
4. Turn crankshaft clockwise to TDC on No.1 cylinder. Ensure timing marks aligned [2] & [3].
Remove:
Crankshaft pulley bolt [4].
Crankshaft pulley [5]. Use tool No.09213-60017.
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Remove:
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Tensioner pulley.

Installation
Installation
1. Check tensioner pulley for smooth operation.
2. Check free length of tensioner spring is 46,0 mm [8]. Replace spring if necessary.
3. Fit tensioner and spring. Ensure spring is connected correctly.
4. tighten bolt [6].
5. Ensure timing marks aligned [2] & [3].
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Install:
Crankshaft sprocket guide washer [9].
Timing belt lower cover [7].
Crankshaft pulley [5].
7.
8. Slacken tensioner bolt 1/2 turn [6].
9. Turn crankshaft two turns clockwise to TDC on No.1 cylinder. Ensure timing marks aligned [2] & [3].
Turn crankshaft slowly 1 7/8 turns clockwise until crankshaft pulley timing mark [3] aligned with 45° BTDC mark [10] on
timing belt lower cover [7].
10.
11. Tighten tensioner bolt [6]. Tightening torque: 42 Nm.
12. Install components in reverse order of removal.
13. Tighten crankshaft pulley bolt [4]. Tightening torque: 108 Nm.
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Timing belt and Timing Chain:

Make absolutely certain the marks on the camshaft pulleys are aligned with the marks on the rear belt cover. Check the lower belt pulley; align its mark with the mark on the oil pump housing.


e861b82.jpg

Fig.: Mark the position of the belt if it is to be reused

More details can find in autozone.com (free register). Select your year, make, model, engine for details.

Hope helped.

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Hello Paul
I hope this help you
6a737ed.jpg Regards Paul
www.limotec.co.uk
If you need more please contact me

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