Question about 1994 Ford Bronco

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I am removing thestarter

I have everything off except one wire with some kind of shrink wrap on it how do i get this off

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It maybe a fuseable link which works as a fuse. Is it wired directly going inside to the solenoid? If so you simply cut it and recrimp it back on if the link is not shorted out. Shrink wrap will be needed again to water sel the wiring

Posted on May 25, 2009

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  • Ford Master
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HERE'S 1996 OLDEST I HAVE. MAY BE SIMILAR.

Section 03-06A: Starting System, Gasoline Engines 1996 F-Series and Bronco Workshop Manual
REMOVAL AND INSTALLATION Starter Motor i am removing thestarter - stj~us~en~file=ani_caut.gif~gen~ref.gif WARNING: WHEN SERVICING STARTER MOTOR OR PERFORMING ANY MAINTENANCE IN THE AREA OF THE STARTER MOTOR, NOTE THE HEAVY GAUGE INPUT LEAD CONNECTED TO THE STARTER SOLENOID IS HOT AT ALL TIMES.
Removal

  1. Disconnect battery ground cable (14301).
  1. Raise vehicle on a hoist. Refer to Section 00-02 .
  1. Remove attaching bolts and starter motor shield.
  1. CAUTION: When disconnecting hardshell connector at starter motor solenoid S terminal, grasp the plastic shell and pull off. Do not pull on wire. Be careful to pull straight off to prevent damage to connector and S terminal. If any part of connection is damaged, replace damaged components.
    Disconnect battery cable and push-on connector from starter solenoid.
  1. Remove attaching bolts and starter motor (11001).
Installation
  1. Position starter motor on engine and install upper attaching bolt.
  1. Position ground cable and install lower attaching bolt.
  1. Tighten attaching bolts to 20.3-27.0 Nm (15-20 lb-ft).
  1. Connect starter solenoid S terminal wire. Be careful to push straight on and make sure connector locks in position with a notable click or detent.
  1. Install battery cable and attaching nut on solenoid B terminal. Tighten nut to 9-13.5 Nm (80-120 lb-in).
  1. Position starter motor shield and install attaching bolts.
  1. Lower vehicle.
  1. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the powertrain control module (PCM) relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy.

    Connect battery ground cable.

Posted on May 25, 2009

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