Question about 1999 Chevrolet Malibu

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Need intake manifold assembly diagram

Need an exploded view of assembly of intake for GM 3100 1999 malibu 8 digit VIN # is M

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Hi, i have posted a link to the diagram(exploded) below.


INTAKE DIAGRAM(EXPLODED)


Please rate and have a great day:)

Posted on May 20, 2009

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I need to replace the thermostat it is sticking


DRAIN COOLANT LEVEL DOWN BELOW THERMOSTAT.PLACE DRAIN PAN UNDER VECHICLE TO CATCH ANTIFREEZE.WHEN DONE PUT ANTIFREEZE SAFE PLACE FROM KIDS AND ANIMALS.WHEN DONE DRAINING SOME ANTIFREEZE.FOLLOW RADIATOR HOSE TO TOP OF INTAKE TO THERMOSTAT HOUSING. LOOSEN HOSE CLAMP REMOVE RADIATOR HOSE FROM THERMOSTAT HOUSING.THEN LOOSEN HOUSING BOLTS.REMOVE THERMOSTAT HOUSING AND THERMOSTAT.CLEAN BOTH THE THERMOSTAT HOUSING SURFACE AND INTAKE SURFACE YOU CAN USE ACETATE OR BRAKE CLEANER AND SCOTCH BRITES ROLL OF CLEAN PAPER TOWEL. AFTER CLEANING HOUSING AND INTAKE SURFACE MAKE SURFACE CLEAN SMOOTH FROM THE DEBRIS WHEN DONE. TAKE THERMOSTAT PUT GASKET SEALER ON BOTH SIDES OF GASKET PUT GASKET TO THERMOSTAT HOUSING MAKE SURE GASKET AND THERMOSTAT HOUSING HOLES ALIGN CORRECTLY.NOW PLACE NEW THERMOSTAT IN PLACE IN THE INTAKE.MAKE SURE THERMOSTAT SPRING END GOES TOWARD ENGINE FACING DOWN.THEN INSTALL THERMOSTAT HOUSING WITH GASKET TO THE INTAKE.TORQUE THERMOSTAT HOUSING BOLTS TO 20 FT LBS.WAIT 1 HOUR BEFORE POURING ANTIFREEZE BACK IN THE COOLANT SYSTEM GIVE THERMOSTAT GASKET SEALER LITTLE TIME TO CURE.SO YOU WONT HAVE COOLANT LEAKS.NOW IF THERMOSTAT HAS THE LARGE O- RING ON IT YOU DONT HAVE A THERMOSTAT HOUSING GASKET THE THERMOSTAT O- RING IS THE SEAL THAT HOLDS COOLANT INSTEAD OF GASKET.WHEN THERMOSTAT AND HOUSING IN PLACE.INSTALL RADIATOR HOSE TO THERMOSTAT HOUSING TIGHTEN HOSE CLAMP.THEN FILL RADIATOR BACK UP WITH THE COOLANT YOU DRAIN OUT.START VECHICLE UP. THEN CHECK FOR LEAKS.

Nov 03, 2010 | 1992 Buick LeSabre

1 Answer

How do u change a thermostat in a 99 buick la sabre, there is only cold heat coming out of the heater


The thermostat is used to control the flow of engine coolant. When the engine is cold, the thermostat is closed to prevent coolant from circulating through the engine. As the engine begins to warm up, the thermostat opens to allow the coolant to flow through the radiator and cool the engine to its normal operating temperature. Fuel economy and engine durability is increased when operated at normal operating temperature.


REMOVAL & INSTALLATION
CAUTION Never open, service or drain the radiator or cooling system when hot; the system is under pressure and will release scalding hot coolant and steam which can cause severe burns and other bodily harm. Also, when draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantities. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old.
  1. If necessary, unfasten the retainer and remove the upper engine cover.
  2. Disconnect the negative battery cable.
  3. Remove the air cleaner and duct assembly.
  4. Partially drain the engine cooling system, into a suitable container, to a level below the thermostat.
  5. Disconnect the upper radiator hose from the water outlet.
  1. If necessary, detach the electrical connections from the throttle body assembly.
  2. Unfasten the water outlet attaching bolts, then remove the water outlet.
  1. Remove the thermostat. Remove and discard the gasket.
  1. Thoroughly clean the manifold water inlet and water outlet mating surfaces. Inspect the water outlet for corrosion or other damage, and replace if necessary.
2f45efd.jpg

Fig. 8: Exploded view of the thermostat and housing assembly - 3.8L (VIN C) engine

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Fig. 9: Thermostat and water outlet mounting - 3.8L (VIN L) engine shown

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Fig. 10: Exploded view of the thermostat, gasket and housing assembly - 1997 vehicle shown

To install:

  1. Position the thermostat into the intake manifold with a new gasket.
  2. Install the water outlet to the intake manifold with RTV sealer. Tighten the attaching bolts to 20 ft. lbs. (27 Nm).
  3. Connect the radiator hose to the water outlet housing.
  4. If necessary, attach the electrical connections to the throttle body assembly.
  5. Install the air cleaner assembly, then connect the negative battery cable.
  6. Refill the engine with the specified type and amount of engine coolant. Start the engine and check for coolant leaks.

I hope this helps; remember to rate this post. Good luck.

Oct 05, 2010 | 1999 Buick LeSabre

1 Answer

Intake manifold torque specs and sequence 1998 malibu 3.1 litre


8ef3de6.jpg

Fig. Exploded view of the upper and lower intake manifold and fasteners

- Position the rocker arms in their original locations and tighten to the proper specifications.

- Install lower the intake manifold attaching bolts. Apply sealant or equivalent thread locking compound to the threads of bolts. Tighten the vertical bolts first, then the diagonal bolts to 115 inch lbs. (13 Nm).

- Install the upper intake manifold and tighten the mounting bolts to 18 ft. lbs. (25 Nm).

Hope helps (remember to rate this).

Oct 05, 2010 | Chevrolet Malibu Cars & Trucks

1 Answer

Need to see where thermostate is located have an idea but am not sure where it is the year is 1996 corsica 2.2liter v4


GM Corsica/Beretta 1988-1996 Repair Guide
The thermostat is located inside a housing on the back of the cylinder head. It is not necessary to remove the radiator hose from the thermostat housing when removing the thermostat.

CAUTION When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.

ef45c14.jpg


Fig. 1: Exploded view of the thermostat and housing assemblies - 2.0L and 2.2L engines


258dbdd.jpg


Fig. 3: On 1994 2.3L engines, the thermostat is located in the radiator outlet pipe

e05e11c.jpg
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Fig. 4: Exploded view of the thermostat and water outlet - 2.2L and 3.1L (VIN T) engines


78055db.jpg


Fig. 5: Thermostat and coolant outlet mounting - 3.1L (VIN M) engine


I hope help you (remember rated this) Good luck.


Fig. 2: Exploded view of the thermostat, housing and related components -1990-93 2.3L engines

Sep 22, 2010 | 1996 Chevrolet Corsica

1 Answer

Were is the egr valve located for mazda rotege5


2002 Mazda Protege5 with the FS2.0 Motor. The EGR Valve is located below the throttle-body. You must take off the Intake tube to get a good view of it. To replace it I think you might have to take off the throttle-body.

0335fe8.jpg

Fig. Exploded view of the intake manifold assembly with 2.0L (FS) engine

Good luck (remember rated this).

Jun 25, 2010 | 2003 Mazda Protege

1 Answer

Need to replace intake manifold how do you do this


Bonneville, LeSabre, Park Avenue 2000-2005 Intake Manifold - Removal & Installation

3.8L Engine
VIN 1 Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Relieve the fuel system pressure.
  3. Drain the cooling system.
  4. Remove or disconnect the following:
    Negative battery cable Supercharger Thermostat housing Exhaust Gas Recirculation (EGR) tube at the intake manifold Engine Control Temperature (ECT) sensor Intake manifold
To install:
  1. Install or connect the following:
    Intake manifold with new gaskets. Torque the bolts, working from the center out, to 11 ft. lbs. (15 Nm). ECT sensor connector EGR tube to the intake manifold Thermostat housing Supercharger Negative battery cable
  2. Refill and bleed the cooling system.
  3. Run the engine and check for leaks and proper engine operation.

VIN K Engine
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Disconnect the negative battery cable.
  3. Drain the cooling system.
  4. Relieve the fuel system pressure.
  5. Remove or disconnect the following:
    Fuel injector sight shield Air inlet duct Spark plug wires from the right side Manifold Absolute Pressure (MAP) sensor Vacuum lines from the intake manifold Fuel lines Fuel injector electrical connectors Fuel regulator vacuum line Fuel rail from the intake manifold Exhaust Gas Recirculation (EGR) heat shield Throttle cable bracket from the cylinder head mounting bracket and the throttle body cables Throttle body support bracket Upper intake plenum and gasket Thermostat housing Electrical connector from the Engine Coolant Temperature (ECT) sensor Drive belt tensioner assembly EGR valve outlet pipe Lower intake manifold

    a5adffa.jpg
    Fig. Exploded view of the intake manifold and related components-3.8L (VIN K) engine
To install:


140d431.jpg
Fig. Upper intake manifold torque sequence-3.8L (VIN K) engine


4950e4f.jpg
Fig. Lower intake manifold torque sequence-3.8L (VIN K) engine
  1. Install or connect the following:
    Intake manifold using new manifold gaskets. Torque the bolts in sequence to 11 ft. lbs. (15 Nm); then, re-torque to 11 ft. lbs. (15 Nm). EGR valve outlet pipe Drive belt tensioner assembly. Torque the tensioner bolts to 37 ft. lbs. (50 Nm). Electrical connector to the ECT sensor Thermostat housing Upper intake plenum. Torque the intake plenum bolts to 88 inch. lbs. (10 Nm). Throttle body support bracket Throttle cable bracket to the cylinder head mounting bracket and the cables to the throttle body lever EGR heat shield Fuel rail. Torque the fuel rail bolts to 88 inch. lbs. (10 Nm). Fuel lines Fuel regulator vacuum line Fuel injector electrical connectors Vacuum lines to the intake manifold MAP sensor Spark plug wires Fuel injector sight shield and air inlet duct Negative battery cable
  2. Refill and bleed the cooling system.
  3. Run the engine and check for leaks and proper engine operation.

Hope this help (remember rated this).

May 17, 2010 | 2001 Pontiac Bonneville

1 Answer

I need a fuse panel diagram for 2005 Cevrolet malibu both under dash and under hood


Visit www.gm.com in the upper right corner click owners, register with your VIN, download user's manual. Free & Easy. Locate fuses section for the diagram. Plus addition info. concerning your vehicle.
Janice- research and solution specialist

Feb 12, 2010 | 2005 Chevrolet Malibu

1 Answer

Intake manifold gasket / replace


3.8L Engine

NOTE The 3.8L (VIN K) non-supercharged engine uses a two-piece intake manifold consisting of an upper air plenum which mounts the throttle body and a lower intake manifold assembly which houses the fuel injectors. The 3.8L (VIN 1) supercharged engine uses a similar lower intake manifold. The supercharger serves as the upper manifold.
Lower Manifold

NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold. Remove the upper intake manifold to service the lower intake.
The 3.8L (VIN 1) supercharged engine uses a manifold similar to the 3.8L (VIN K), but the supercharger serves as the upper manifold.
  1. Disconnect the negative battery cable.
  2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
  3. Remove the upper intake manifold using the procedure above.
  4. Remove the EGR outlet pipe from the intake manifold.
  5. Detach the engine coolant temperature sensor wiring harness from the sensor.
  6. Remove the lower intake manifold bolts and carefully lift off the manifold.

To install:


0900c15280269f1b.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Lower intake manifold bolt torque sequence-3.8L (VIN K) engine
  1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces and between the lower manifold and the cylinder heads..
  2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Apply thread-locking compound to the bolt threads. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 11 ft. lbs. (15 Nm). Follow the toque sequence, starting in the center, then working outwards in a circle.
  3. Install the remaining components in the reverse order of the removal process.

Upper Intake Manifold (Plenum)
  1. Disconnect the negative battery cable.
  2. On 3.8L (VIN 1) engines, remove the supercharger assembly. Please see the procedure in this section.
  3. Tag for identification, then remove the right side spark plug wires.
  4. Disconnect the ignition wires from the fuel rail.
  5. Remove the fuel rail. Please see Section 5.
  6. Remove the cable bracket from the intake manifold.
  7. Remove the throttle body.


NOTE Two bolts which fasten the lower intake manifold to the cylinder head are accessible are accessible only after the upper intake manifold is removed. These bolts are located in the right front and left rear corners of the lower intake manifold.
  1. Remove the upper intake manifold bolts and carefully lift the upper intake manifold from the engine.



0900c15280269f1c.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Upper intake manifold and bolt torque sequence-3.8L (VIN K) engine
To install:
  1. Clean all parts well with degreaser, especially the gasket seal surfaces on the upper and lower manifold pieces.
  2. Install new gaskets to the cylinder heads and new seals to the engine block. Carefully lower the manifold into place. Make sure to install the two hidden bolts in the lower intake manifold. Hand start all bolts, then torque evenly to 89 inch lbs. (10 Nm). Follow the torque sequence, starting in the center, then working outwards in a circle.
  3. Install the remaining components in the reverse order of the removal process.

Sep 11, 2009 | 1999 Buick Regal

2 Answers

Need to find the evaporation emision valve


please explain in plain queens english as to what this valve is or what it does please ,never heard of this before,is it measuring the amount of evaporation of fuel in the inlet manifold?? the evaporation of the fuel in the tank ??

Mar 05, 2009 | 2001 Chevrolet Malibu

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