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Ford fusion water pump replacement

Water pump replacement

Posted by Anonymous on

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Posted on Jan 02, 2017

  • 4125 Answers

SOURCE: how to change water pump on a 2009 Ford Fusion

2.3L Engine

Specific to:
Ford Fusion 2008-2009
Mercury Milan 2008-2009

  1. Raise and safely support the vehicle.
  2. Drain the cooling system.
  3. Loosen the 3 coolant pump pulley bolts.
  4. Remove the accessory drive belt.
  5. Remove the 3 bolts and the coolant pump pulley.
    1. To install, tighten to 15 ft. lbs. (20 Nm).
  6. Remove the 3 bolts and the coolant pump.
  7. Remove and discard the O-ring seal.
    1. To install, tighten to 89 inch lbs. (10 Nm).


25940856-ldxojubx5kaly1k2zv3zks4n-2-0.gif Fig. Exploded view of the water pump-2.3L engine


To install:
  1. To install, reverse the removal procedure.
  2. Lubricate the O-ring seal with clean engine coolant.
  3. Fill and bleed the cooling system

3.0L Engine

Specific to:
Ford Fusion 2008-2009
Mercury Milan 2008-2009
  1. Raise and safely support the vehicle.
  2. Drain the cooling system.
  3. Remove the coolant pump belt.
  4. Using Special tool 303-S455, or equivalent, remove the coolant pump drive pulley.


25940856-ldxojubx5kaly1k2zv3zks4n-2-1.gif Fig. Using Special tool 303-S455, or equivalent, remove the coolant pump drive pulley

5, Disconnect the heater hose from the coolant pump.
6. Disconnect the coolant pump-to-engine hose and position aside.
7. Remove the 3 bolts from the coolant pump assembly.
8. Reposition the coolant pump-to-thermostat housing hose clamp and remove the coolant pump and hose as an assembly.


25940856-ldxojubx5kaly1k2zv3zks4n-2-3.gif
Fig. View of the water pump and related components-3.0L engine

To install:
  1. Connect the coolant pump-to-thermostat housing hose and reposition the clamp.
  2. Position the coolant pump assembly and install the 3 bolts:
    1. Tighten to 89 inch lbs. (10 Nm).
    2. Tighten the 3 bolts an additional 90 degrees.
  3. Connect the coolant pump-to-engine hose and the heater hose.
    NOTE
    Install the coolant pump drive pulley flush with the end of the camshaft.
  4. Using Special tools 211-185 and 303-S455, or equivalent, install the coolant pump drive pulley.



25940856-ldxojubx5kaly1k2zv3zks4n-2-6.gif Fig. Using Special tools 211-185 and 303-S455, or equivalent, install the coolant pump drive pulley

5. Install the coolant pump belt.
6. Fill and bleed the cooling system.

Posted on Nov 04, 2015

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When I turn the ignition off the average fuel reading returns to zero,all other readings,tripometer,miles to empty remain.


2006 Ford Fusion Owners Manual - Scribd

https://www.scribd.com/doc/.../2006-Ford-Fusion-Owners-Manual
Mar 10, 2014 - 2006 Ford Fusion Owners Manual - Ebook download as PDF File (.pdf), Text ... To reset the switch, refer to the Fuel pump shut-off switch in the .... Holding the TRIP/RESET button for two seconds or more will reset the trip odometer to zero. .....Turn the ignition switch to RUN and then back to LOCK. rotate the ...

[PDF]Ford Fusion - Dealer e-Process

cdn.dealereprocess.com/cdn/servicemanuals/ford/2006-fusion.pdf
2006 Fusion (fsn) ... well acquainted with your vehicle by reading this handbook. ...Fuel pump shut-off switch: In the event of an accident the ..... reset the trip odometer tozero. ..... Turn the ignition switch to RUN and then back to LOCK. 4.

Nov 24, 2015 | 2006 Ford Fusion

1 Answer

How to change water pump on a 2009 Ford Fusion


2.3L Engine

Specific to:
Ford Fusion 2008-2009
Mercury Milan 2008-2009
  1. Raise and safely support the vehicle.
  2. Drain the cooling system.
  3. Loosen the 3 coolant pump pulley bolts.
  4. Remove the accessory drive belt.
  5. Remove the 3 bolts and the coolant pump pulley.
    1. To install, tighten to 15 ft. lbs. (20 Nm).
  6. Remove the 3 bolts and the coolant pump.
  7. Remove and discard the O-ring seal.
    1. To install, tighten to 89 inch lbs. (10 Nm).


25940856-ldxojubx5kaly1k2zv3zks4n-2-0.gif Fig. Exploded view of the water pump-2.3L engine


To install:
  1. To install, reverse the removal procedure.
  2. Lubricate the O-ring seal with clean engine coolant.
  3. Fill and bleed the cooling system

3.0L Engine

Specific to:
Ford Fusion 2008-2009
Mercury Milan 2008-2009
  1. Raise and safely support the vehicle.
  2. Drain the cooling system.
  3. Remove the coolant pump belt.
  4. Using Special tool 303-S455, or equivalent, remove the coolant pump drive pulley.


25940856-ldxojubx5kaly1k2zv3zks4n-2-1.gif Fig. Using Special tool 303-S455, or equivalent, remove the coolant pump drive pulley

5, Disconnect the heater hose from the coolant pump.
6. Disconnect the coolant pump-to-engine hose and position aside.
7. Remove the 3 bolts from the coolant pump assembly.
8. Reposition the coolant pump-to-thermostat housing hose clamp and remove the coolant pump and hose as an assembly.


25940856-ldxojubx5kaly1k2zv3zks4n-2-3.gif
Fig. View of the water pump and related components-3.0L engine

To install:
  1. Connect the coolant pump-to-thermostat housing hose and reposition the clamp.
  2. Position the coolant pump assembly and install the 3 bolts:
    1. Tighten to 89 inch lbs. (10 Nm).
    2. Tighten the 3 bolts an additional 90 degrees.
  3. Connect the coolant pump-to-engine hose and the heater hose.
    NOTE
    Install the coolant pump drive pulley flush with the end of the camshaft.
  4. Using Special tools 211-185 and 303-S455, or equivalent, install the coolant pump drive pulley.



25940856-ldxojubx5kaly1k2zv3zks4n-2-6.gif Fig. Using Special tools 211-185 and 303-S455, or equivalent, install the coolant pump drive pulley

5. Install the coolant pump belt.
6. Fill and bleed the cooling system.

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1 Answer

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1 Answer

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1 Answer

2003 1.4 deisel. Cuts out when cornering. Stalls


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Good luck Davelee

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