Question about 2004 Hyundai XG350

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Replace intake manifold gasket torque

What are the recommended tightening sequence for head bolts/torque sequence for intake..i need the torque info.

Posted by Anonymous on

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6ya6ya
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Posted on Jan 02, 2017

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emissionwiz
  • 76630 Answers

SOURCE: 2005 Tucson

camshaft sprocket bolt 58-72 ft. lbs. crankshaft pulley bolts 108-132 ft. lbs. crankshaft pulley center bolt 80-94 ft. lbs. cylinder head bolts cold engine 65-72 ft. lbs. warm engine 73-80 ft. lbs. cylinder head rear cover bolts 69-86 in. lbs. flywheel/Driveplate bolts 94-101 ft. lbs. intake/Exhaust manifold nuts/Bolts 11-14 ft. lbs. jet valves 13-16 ft. lbs. main bearing cap bolts 36-39 ft. lbs. oil pan bolts 51-69 in. lbs. oil pan nuts 43-60 in. lbs. oil pan drain plug 33 ft. lbs. oil pump cover bolts 72-84 in. lbs. oil pump relief valve plug 29-36 ft. lbs. oil pump sprocket nut 25-28 ft. lbs. Rear oil seal retainer bolts 84-108 in. lbs. rocker arm shaft bolts 14-15 ft. lbs. rod bearing cap nuts 23-25 ft. lbs. silent shaft sprocket nut 22-28 ft. lbs. spark plugs 15-21 ft. lbs. thermostat housing-to-Engine bolts 86-114 in. lbs. timing belt tensioner bolt 32-40 ft. lbs. valve cover bolts 43-61 in. lbs. water pump-to-Engine bolts alternator brace bolt 14-20 ft. lbs. all others 9-11 ft. lbs. water pump pulley bolts 72-84 in. lbs.

Posted on Sep 08, 2008

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SOURCE: 2005 Hyundai sonata 6 cylinder remove intake

there are 3 bolts in the back1 on left 1 in middle and 1 on the right. hope that helps

Posted on Apr 18, 2009

ghost4548
  • 776 Answers

SOURCE: i have a 1997 hyundai elantra 1.8 i need torque specs. for head

go to http://www.hmaservice.com/ and register. After that, you'll have access to manuals, service bulletins, wiring diagrams, etc.

Posted on May 28, 2009

  • 181 Answers

SOURCE: Correct torque on cylinder head bolts for Hyundai Elantra 1.8GLS

You have two bolt sizes the shorter or smaller of the two sizes is called M10 the torque is 22ft lbs +65 degrees +65 degrees again The larger of the two bolts is called a M12 the torque for these are 26ft lbs +65+65. There is a tightening order staring at the top center bolt and working in a circle They have to be torqued in three steps. If you dont under stand something about this repost and I can help you farther. If this is helpful please mark that it was I do this for free to help people DRIVE SAFE TIM

Posted on Feb 19, 2010

  • 180 Answers

SOURCE: I need to know how

Remove the intake tube, maf, etc. Undo the fuel line into the rail. be careful fuel will spray if the car has recently ran. cover it with a rag to avoid spray. Remive any vacuum lines including the large one to the brake booster. Re,move the 2 coolant lines to the throttle body. There will be 2 supports that go to the block on the underside. Remove the bolts for those. Undo any plugs and harnesses in the general area. Remove the manifold. I believe it is 5 12mm bolts.

Posted on Feb 18, 2011

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1 Answer

What are the torque specs and sequence for the intake and head gasket on a 1999 Chevy Silverado 6.0l V8 K2500


Cylinder Head Bolts (First Pass all M11 Bolts in Sequence)
30 N?·m
22 lb ft
Cylinder Head Bolts (Second Pass all M11 Bolts in Sequence)
90 degrees
Cylinder Head Bolts (Final Pass all M11 Bolts in Sequence-Excluding the Medium Length Bolts at the Front and Rear of Each Cylinder Head)
90 degrees
Cylinder Head Bolts (Final Pass M11 Medium Length Bolts at the Front and Rear of Each Cylinder Head in Sequence)
50 degrees
Cylinder Head Bolts (M8 Inner Bolts in Sequence)
30 N?·m
22 lb ft
Intake Manifold Bolts (First Pass in Sequence)
5 N?·m
44 lb in
Intake Manifold Bolts (Final Pass in Sequence)
10 N?·m
89 lb in
Intake Manifold Wiring Harness Stud
10 N?·m
89 lb in

Oct 27, 2015 | Cars & Trucks

1 Answer

I need head bolt torque specs for a 2000 cadillac deville dts..


DeVille, Eldorado, Seville 1999-2005

Cylinder Head

Print


Removal & Installation

Left Side

  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Properly relieve the fuel system pressure.
  4. Remove or disconnect the following:

    Negative battery cable Exhaust manifold Alternator Water crossover Intake manifold Valve cover Timing cover Secondary camshaft drive chain Power steering return hose retaining bolt from the cylinder head 3 M6 external drive bolts from the front portion of the cylinder head 10 M11 internal drive cylinder head bolts Cylinder head and gasket.
  5. Clean the head mating surfaces.

To install:

0996b43f80231662.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Left cylinder head bolt torque sequence-4.6L engine

  1. Install the cylinder head with a new gasket. Lubricate the bolts with engine oil prior to installation.
  2. Torque the M11 bolts in sequence as follows:
    1. Step 1: 30 ft. lbs. (40 Nm), plus an additional 70 degrees
    2. Step 2: Turn an additional 60 degrees
    3. Step 3: Turn an additional 60 degrees (total 190 degrees)

  3. Torque the M6 bolts to 106 inch lbs. (12 Nm)
  4. Install or connect the following:

    Power steering return hose retaining bolt to the cylinder head and tighten to 37 ft. lbs. (50 Nm) Secondary camshaft drive chain Timing cover Valve cover Intake manifold Water crossover Exhaust manifold Negative battery cable
  5. Change the oil and filter.
  6. Fill the cooling system.

Right Side
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Drain the cooling system.
  3. Properly relieve the fuel system pressure.
  4. Remove or disconnect the following:

    Negative battery cable Exhaust manifold Water crossover Intake manifold Valve cover Timing cover Secondary camshaft drive chain Electrical connector from the Engine Coolant Temperature (ECT) sensor Nut attaching the coil cassette ground wire to the cylinder head Bolt attaching the exhaust crossover pipe to the cylinder head Bolt attaching the right transaxle mount bracket to the cylinder head Bolt attaching the rear transaxle brace to the transaxle Nuts attaching the rear transaxle brace to the cylinder head Rear transaxle brace 3 M6 external drive bolts from the front portion of the cylinder head 10 M11 internal drive cylinder head bolts Cylinder head and gasket
  5. Clean the head mating surfaces.

To install:

0996b43f80231663.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Right cylinder head bolt torque sequence- 4.6L engine

  1. Install the cylinder head with a new gasket. Lubricate the bolts with engine oil prior to installation.
  2. Torque the M11 bolts in sequence as follows:
    1. Step 1: 30 ft. lbs. (40 Nm), plus an additional 70 degrees.
    2. Step 2: Turn an additional 60 degrees.
    3. Step 3: Turn an additional 60 degrees (total 190 degrees).

  3. Torque the M6 bolts to 106 inch lbs. (12 Nm).
  4. Install or connect the following:

    Rear transaxle brace over the studs located at the rear of the right cylinder head Nuts attaching the rear transaxle brace to the cylinder head, loosely Bolts attaching the rear transaxle braces to the transaxle and tighten to 37 ft. lbs. (50 Nm) Nuts attaching the rear transaxle brace to the cylinder head and tighten 37 ft. lbs. (50 Nm) Electrical connector to the ECT sensor Bolt attaching the exhaust crossover pipe to the cylinder head and tighten to 18 ft. lbs. (25 Nm) Nut attaching the coil cassette ground wire to the cylinder head and tighten to 13 ft. lbs. (17 Nm) Secondary camshaft drive chain Timing cover Valve cover Intake manifold Water crossover Exhaust manifold Negative battery cable
  5. Change the oil and filter.
  6. Fill the cooling system.

Apr 16, 2013 | 2000 Cadillac DeVille DTS

1 Answer

Bolt torque sequence on 1991 jaguar xj6 4.0 intake manifold?


intake manifold or head gasket? i know head gasket need a sequential order followed by how many degrees and Lbs of pressure. if its on the intake i doubt it needs an specific torque. just try not to crack the intake manifold since its made of plastic.

Oct 29, 2012 | 1991 Jaguar XJ6

1 Answer

Torque setting for a 1998 ford taurus 3.0 intake manifold


TORQUE SPECIFICATIONSDescriptionNmLb-FtLb-InEngine Air Cleaner Tube Clamps1.6-2.2-14-19Engine Control Sensor Wiring Through Bolts2.5-3.5-23-30Generator to Bracket Bolt3727-Generator to Cylinder Head Bolt4835-Generator Brace to Upper Intake Manifold Bolts and Nut12-209-14-Intake Manifold Support to Throttle Body8-12-71-106Intake Manifold Support to RH Cylinder Head40-5530-40-Degas Tube to Upper Intake Manifold Bolts8-12-71-106Camshaft Sprocket to Camshaft Bolt50-7037-51-Camshaft Thrust Plate Bolt10-88Coil and Bracket to Cylinder Head Bolt40-5530-40-Connecting Rod Nut31-3923-28-Crankshaft Damper to Crankshaft Bolt125-16593-121-Crankshaft Pulley to Damper (4 Bolts)40-6030-44-Cylinder Head Retaining Bolt(1)(1)-Accelerator Cable Shield Bolts1.4-13Camshaft Position Sensor Housing Retaining Bolt2417-EGR Tube Connector to Exhaust Manifold40-4730-34-EGR Valve to Upper Intake Manifold Bolt20-3015-22-EGR Tube to EGR Valve and Exhaust Manifold35-6526-47-Exhaust Manifold Bolt/Stud20-2515-18-Flywheel to Crankshaft Bolt73-8754-64-Fuel Injection Supply Manifold to Intake Manifold8-12-71-106Throttle Cable Bracket1713-Dual Converter Y Pipe to Exhaust Manifolds34-4725-34-Crankshaft Position Sensor Bolts5-7-45-61Intake Manifold to Cylinder Head Bolt (5)(2)(2)-Main Bearing Cap Bolt75-8556-62-Oil Drain Plug11-169-11-Oil Filter Insert to Cylinder Block27-4020-29-Oil Filter to Oil Filter Adapter(3)(3)-Oil Galley and Cooling Jacket Plugs2014-Oil Level Indicator Tube to Exhaust Manifold Nut16-2012-14-Engine to Transaxle/Torque Converter Assembly Bolts40-6030-44-Torque Converter Nuts27-4620-33-Transmission Range Sensor Nut16-2212-16-Front Sub-Frame-to-Body Bolts77-10357-75-Oil Pressure Sensor16-2212-16-Oil Pump to Cylinder Block Bolt40-5530-40-Power Steering Bracket to Cylinder Head Bolt40-5530-40-Valve Cover to Cylinder Head Bolts/Studs (5)10-14-89-123Right Exhaust Manifold Heat Shield Retaining Bolts8-12-71-106Rocker Arm Seat to Cylinder Head Bolt(4)(4)-Water Outlet Connection to Intake Manifold Bolt10-14-89-123Upper Intake Manifold to Lower Intake Manifold Bolt/Stud20-3015-22-Engine Front Cover to Cylinder Block Bolt (No. 1-10)2518-Engine Front Cover to Cylinder Block Bolt (No. 11-15)10-88Water Pump Pulley to Hub (4 Bolts)20-3015-22-Water Pump to Front Cover Bolt8-12-71-106Wiring Retainer Bracket Nut20-3015-22-Valve Tappet Guide Plate to Cylinder Block10-14-89-123Ignition Coil Bracket40-5530-40-Oil Pan to Cylinder Block Bolt10-14-89-123Water Bypass Tube Nut20-3015-22-Crankshaft Pulley Bolts40-5530-40-


  1. Tighten in four steps (refer to illustration in Cylinder Head Installation for tightening sequence):
    • Tighten in sequence to 70-90 Nm (52-66 Lb-Ft)
    • Then back off all bolts 360 degrees
    • Tighten in sequence to 45-55 Nm (34-40 Lb-Ft)
    • Tighten in sequence to 85-99 Nm (63-73 Lb-Ft)
  2. Tighten in two steps
    • 20-30 Nm (15-22 Lb-Ft)
    • 26-32 Nm (20-23 Lb-Ft)
  3. Advance 3/4 to 1 turn after gasket contacts sealing surface or tighten to 13-15 Nm (10-11 Lb-Ft).
  4. Tighten in two steps:
    • 7-15 Nm (6-11 Lb-Ft)
    • 26-38 Nm (20-28 Lb-Ft)
  5. Refer to illustration in the Cylinder Head Installation procedure for tightening sequence.

Jan 10, 2012 | 1998 Ford Taurus

2 Answers

Head torque specs for 92 honda accord with f22a1


Thanks for using FixYa.

To install:
  1. Install a new head gasket on the engine, making certain it is positioned correctly. The cylinder head dowel pins and the oil jet must be in place. Refer to the illustrations if necessary.
  2. Install the head. Lower it straight down onto the block, aligning it correctly.
  3. Apply clean engine oil to the bolt threads and the contact face of the bolt head. Install the head bolts finger-tight.
  4. On all models except 1988-89 DOHC Prelude and 1992-95 Preludes with 2.3L and VTEC engines, tighten the head bolts following sequence A. On 1988-89 DOHC Preludes, use sequence B. Use sequence C on 1992-95 Preludes with 2.3L and VTEC engines.
    1. On 1984-89 Accords and 1984-91 Preludes, tighten the bolts in two passes. The first pass should bring the bolts to about 22 ft. lbs. (30 Nm). On the second pass, tighten the bolts to their final torque of 49 ft. lbs. (68 Nm).
    2. On 1990-93 Accords, tighten the bolts to 29 ft. lbs. (40 Nm) on the first pass, 51 ft. lbs. (70 Nm) on the second pass, then tighten the bolts to their final torque of 78 ft. lbs. (108 Nm).
    3. On 1994-95 Accords and 1992-95 Preludes, the bolts are also tightened in three passes. Tighten the bolts to 29 ft. lbs. (40 Nm) on the first pass, 51 ft. lbs. (70 Nm) on the second pass, then tighten the bolts to their final torque of 72 ft. lbs. (100 Nm).

      0900c152800b80b4.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Fig. 9: Cylinder head bolt torque sequence A

      jturcotte_2331.gif

      Fig. Fig. 10: Cylinder head bolt torque sequence B


      0900c152800b80b6.jpg enlarge_icon.gifenlarge_tooltip.gif

      Fig. Fig. 11: Cylinder head bolt torque sequence C


  5. If applicable, assemble the intake and exhaust manifolds to the head. Use new gaskets.
  6. If applicable, install the cam, rockers and camshaft holders.
  7. If equipped, install the EGR crossover and air suction pipes.
  8. Connect the exhaust pipe to the manifold using new nuts.
  9. Install the timing belt.
  10. Install the valve cover.
  11. Install the cylinder sensor (if equipped) and the distributor.
  12. If applicable, install the alternator.
  13. Install the power steering pump, then connect the inlet hose to the pump.
  14. Install the accessory drive belts. Adjust the belt tensions.
  15. Install the heater hoses.
  16. Install the cruise control actuator if it was removed.
  17. Connect the spark plug wires. Connect all the wire harnesses and vacuum hoses to the cylinder head, intake manifold and throttle body/carburetor.
  18. Connect the throttle control cable and/or accelerator cable at the throttle body.
  19. Connect the fuel lines.
  20. Install the brake booster, PCV and charcoal canister vacuum hoses.
  21. Install the air cleaner and intake duct.
  22. Refill the engine coolant. It is recommended that the engine oil be changed whenever a cylinder head is removed.
  23. Connect the negative battery cable.
  24. Start the engine, allowing it to idle. Bleed the cooling system. Check the work area carefully for any signs of fluid leakage or any indication of the timing belt rubbing or slapping the covers.

Sep 25, 2011 | Honda Accord Cars & Trucks

1 Answer

Could you advise what are the cylinder head bolt tension settings for hyundai lantra j5. Could you email me back on judy.ben@optusnet.com.au. Thanks


let me see if i can get some info 4 you.

edit
REMOVAL

1. Drain the coolant and disconnect the upper radiator hose.
2. Remove the breather hose (between the air cleaner and the head cover).
3. Remove the air-intake hose.
4. Remove the vacuum hose, fuel hose and coolant hose.
5. Remove the cables from the spark plugs. The cables should be removed by holding the boot portion.
6. Remove the ignition coil.
7. Remove the power steering oil pump and bracket.
8. Remove the intake manifold.
9. Remove the heat protector and exhaust manifold assembly.
10. Remove the coolant pump pulley and the crankshaft pulley.
11. Remove the timing belt cover.
12. Remove the timing belt tensioner pulley.
13. Remove the timing belt.
14. Remove the head cover.


15. Remove the cylinder head assembly. The cylinder head bolts should be removed by using Special Tool, Cylinder Head Bolt Wrench (09221-32001) or equivalent, in the sequence as shown in the illustration in two or three steps.
16. Remove the gasket pieces from the cylinder block top surface and cylinder head bottom surface. NOTE: Make sure that the gasket pieces do not fall in the engine.

INSTALLATION

1. Clean all gasket surfaces of the cylinder block and the cylinder head.
2. Install a new cylinder head gasket onto the cylinder head assembly. Apply sealant to the gasket and do not reuse the old cylinder head gasket.


3. Install the cylinder head bolts. Starting at top center, tighten all cylinder head bolts in sequence as shown in illustration, using the Cylinder Head Bolt Wrench (09221 - 32001) or equivalent. Repeat the procedure, re-tightening all cylinder head bolt to the specified torque. (torque spec is Cold Engine 105-115 Nm (76-83 ft lb) )
4. Install the timing belt tensioner pulley.
5. Install the timing belt on the camshaft sprocket, making sure that the tension side is tightened by turning the camshaft sprocket in reverse, all timing marks are in alignment.
6. Adjust the timing according to "Timing Belt"
7. Install the rocker cover and tighten the bolts to the specified torque. Tightening torque: Rocker cover belt:

2.5-3.5 Nm (25-35 kg.cm, 2-3 ft. lbs.)

8. Install the timing belt cover.
9. Install the new intake manifold gasket and the intake manifold. Tighten the nuts and bolts to the specified torque.
10. Install the new exhaust manifold gasket and the exhaust manifold. Tighten the exhaust manifold attaching nuts to the specified torque.
11. Install the surge tank and tighten the nuts bolts to the specified torque.
12. Install the power steering oil pump and bracket.
13. Install the ignition coil.
14. Install the air intake hose.
15. Connect the vacuum hose, fuel hose and water hose.
16. Install breather hose.

Jun 08, 2011 | Hyundai Elantra Cars & Trucks

1 Answer

Need cylinder head torque specifications 2004 hyundai elantra


Install the cylinder head bolts. Starting at top center, tighten all cylinder head bolts in sequence as shown in illustration, using the Cylinder Head Bolt Wrench (09221 - 32001) or equivalent. Repeat the procedure, re-tightening all cylinder head bolt to the specified torque. (torque spec is Cold Engine 105-115 Nm (76-83 ft lb) )
. Install the timing belt tensioner pulley.
. Install the timing belt on the camshaft sprocket, making sure that the tension side is tightened by turning the camshaft sprocket in reverse, all timing marks are in alignment.
. Adjust the timing according to "Timing Belt"
. Install the rocker cover and tighten the bolts to the specified torque. Tightening torque: Rocker cover belt:

2.5-3.5 Nm (25-35 kg.cm, 2-3 ft. lbs.)

. Install the timing belt cover.
Install the new intake manifold gasket and the intake manifold. Tighten the nuts and bolts to the specified torque.
Install the new exhaust manifold gasket and the exhaust manifold. Tighten the exhaust manifold attaching nuts to the specified torque.
. Install the surge tank and tighten the nuts bolts to the specified torque.
. Install the power steering oil pump and bracket.
. Install the ignition coil.
. Install the air intake hose.
Connect the vacuum hose, fuel hose and water hose.
. Install breather hose.

Dec 22, 2010 | 2004 Hyundai Elantra

3 Answers

How do I remove the head? (Blown Head gasket)


prev.gif next.gif Cylinder Head REMOVAL & INSTALLATION 2.3L Engine
  1. Properly relieve the fuel system pressure.
  2. Disconnect the negative battery cable, then drain cooling system into a suitable container.
  3. Detach the heater inlet and throttle body heater hoses from water outlet. If accessible at this time, disconnect the upper radiator hose from the water outlet.
  4. Remove the exhaust manifold. For details, please refer to the procedure located in this section.
  5. Remove the intake (camshaft housing for SOHC) and exhaust (DOHC only) camshaft housings.
  6. Unfasten the oil fill tube bolt/screw then remove the oil fill cap and level indicator assembly. Pull the oil fill tube upward to unseat from block.
  7. Label and disengage the injector harness electrical connector.
  8. Detach the throttle body-to-air intake duct.
  9. Tag and disconnect the power brake vacuum hose from the throttle body.
  10. Remove the throttle cable bracket.
  11. Remove the throttle body from the intake manifold with the electrical harness and throttle cable attached and position the assembly aside.
  12. Tag and disconnect the MAP sensor vacuum hose from the intake manifold, then remove the intake manifold brace.
  13. Detach the electrical connectors from the MAP sensor, IAT sensor and the EVAP canister purge solenoid.
  14. If not already done, detach the upper (inlet) radiator hose from the water outlet.
  15. Disengage the coolant temperature sensor connector(s).
  16. Unfasten the cylinder head bolts in reverse order of the installation sequence shown in the accompanying figures.
  17. Lift the cylinder head from the engine block. Remove and discard the gasket. Inspect the oil flow check valve for freedom of movement.
  18. Using a suitable solvent, thoroughly clean and dry all bolts, bolt holes and mating surfaces. Inspect the head bolts for any damage and replace, if necessary. If using a scraper to clean the old gasket material from the mating surfaces, use only a plastic or wood one, NOT a metal scraper. Do NOT allow any debris to fall into the engine! To install:
  19. Place a new cylinder head gasket on the cylinder block, then carefully position the cylinder head in place.
  20. Sparingly coat the head bolt threads with clean engine oil, then allow the oil to drain off before installing.
  21. On 1988-89 engines, install and tighten the cylinder head bolts, in sequence, as follows:
    • Step 1 - Tighten all head bolts in sequence to 26 ft. lbs. (35 Nm)
    • Step 2 - Using a torque angle meter, tighten the short bolts an additional 80°and the long bolts an additional 90°in sequence Fig. 5: Cylinder head bolt tightening sequence - 1988-89 2.3L engine 86883121.gif
  22. On 1990-91 engines, tighten the cylinder head bolts, in sequence, as follows:
    • Step 1 - Tighten all head bolts in sequence to 26 ft. lbs. (35 Nm)
    • Step 2 - Using a torque angle meter, tighten the short bolts an additional 100°and the long bolts an additional 110°in sequence Fig. 6: Cylinder head bolt tightening sequence - 1990-91 2.3L engine 86883122.gif
  23. On 1992 engines, tighten the cylinder head bolts, in sequence, as follows:
    • Step 1 - Tighten, in sequence, head bolts 1-6 to 26 ft. lbs. (35 Nm), 7-8 to 15 ft. lbs. (20 Nm) and 9-10 to 22 ft. lbs. (30 Nm).
    • Step 2 - Tighten all head bolts, in sequence, an additional 90°using J 36660 or equivalent
    • Step 3 - In sequence, loosen each bolt one turn, then immediately re-tighten to the specified torque
    • Step 4 - After completing step 3 on all 10 bolts, tighten each bolt, in sequence, an additional 90° Fig. 7: Cylinder head bolt tightening sequence - 1992 2.3L engine 86883123.gif
  24. On 1993-95 vehicles, tighten the cylinder head bolts to the specifications shown in the accompanying figures. Fig. 8: Cylinder head bolt tightening sequence and specifications - 1993 2.3L engine 86883124.gif
    Fig. 9: Cylinder head bolt tightening sequence and specifications - 1994-95 2.3L engine 86883125.gif
  25. Engage the coolant temperature sensor electrical connector(s).
  26. Connect the upper radiator hose to the water outlet.
  27. Install the intake manifold bracket.
  28. Attach the following electrical connections: MAP sensor, IAT sensor, and the purge solenoid.
  29. Using a new gasket, install the throttle body to the intake manifold.
  30. Install the accelerator control cable bracket.
  31. Connect the throttle body-to-air intake duct.
  32. Install the oil fill tube and level indicator.
  33. Install the camshaft housing(s).
  34. Install the exhaust manifold. For details, please refer to the procedure located in this section.
  35. Connect the heater inlet and throttle body heater hoses to the water outlet.
  36. Fill all fluids to their proper levels.
  37. Connect the battery cable, start the engine and check for leaks.

Sep 24, 2010 | 1992 Oldsmobile Achieva

2 Answers

Torque specification on a 2003 alero cylinder heads 3.4 liter


3.4L Engine To Remove:
  1. Remove the lower intake manifold.
  2. Remove the exhaust crossover pipe.
  3. If removing the right cylinder head, remove the catalytic converter from exhaust manifold.
  4. If removing the left cylinder head, remove the engine oil dipstick and tube.
  5. Remove the rocker arms and pushrods.
  6. Remove and discard the cylinder head bolts.
  7. Remove the cylinder head.
  8. Clean the mating surfaces on the following items:
    • Cylinder head
    • Cylinder block
    • Intake manifold
  9. Clean the cylinder block bolt threads.
NOTE: During disassembly, keep the valve train components together for proper location during assembly.
To Install:
NOTE: Coat the cylinder head bolt threads using thread sealer.
  1. If removed, install the following components:
    • Exhaust manifold
    • Accessory studs
    • Spark plugs
  2. Place the cylinder head gasket in position over the dowel pins. Ensure that the THIS SIDE UP note is showing.
  3. Install the cylinder head. Cylinder head torque sequence ’99-‘00 gmpc_v6_14.gif

    Cylinder head torque sequence ’01-05 gm-03-34-682.gif

  4. Install the new cylinder head bolts.
    • Tighten the cylinder head bolts a first pass to 44 ft lb (60 Nm).
  5. Tighten the cylinder head bolts in sequence an additional 95 degrees.
  6. Install the intake gasket.
  7. Install the pushrods and rocker arms.
  8. Raise and support the vehicle.
  9. Install the catalytic converter and dipstick tube and indicator if removed.
  10. Lower the vehicle.
  11. Install the exhaust crossover pipe.
  12. Install the intake manifolds.
  13. Connect negative battery cable.
  14. Fill the cooling system.

Jul 03, 2010 | 2003 Oldsmobile Alero

1 Answer

What is the torque for head screws and timing


300M, Concorde, Intrepid, LHS, 1998-2004 - Cylinder Head
Removal & Installation
2.7L Engines
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Properly relieve the fuel system pressure.
  3. Drain the cooling system.
  4. Remove or disconnect the following:
    NOTE Place shop rags in the openings to prevent debris from entering the engine.
    Negative battery cable Accessory drive belts Crankshaft damper Intake plenum, lower intake manifold and exhaust manifold Valve and timing chain covers Coolant connections for the cylinder heads
  5. Rotate the crankshaft until the crankshaft timing mark aligns with the timing mark on the oil pump.
    WARNING Be sure the head bolts 9-11 are removed before attempting to remove the cylinder head, the head and/or block may be damaged.
    Primary timing chain Camshaft bearing caps, gradually, in the reverse order of the tightening sequence Camshafts Cylinder head bolts in reverse order of installation starting with bolts 11-9, then 8-1 Cylinder head(s)

To install:


af080a0.jpg

Fig. Camshaft bolt tightening sequence-2.7L engine

eb0ed0f.jpg

Fig. Cylinder head bolt tightening sequence-2.7L engine
  1. Thoroughly clean and dry the mating surfaces of the head and block. Check the cylinder head for cracks, damage or engine coolant leakage. Remove scale, sealing compound and carbon. Clean the oil passages thoroughly.
  2. Place a new head gasket on the cylinder block over the locating dowels.
  3. Inspect the cylinder head bolts for necking (stretching) by holding a straightedge against the threads of each bolt. If all of the threads are not contacting the straightedge, the bolt should be replaced. New head bolts are recommended.
    WARNING Due to the cylinder head bolt torque method used, it is imperative that the bolt threads be inspected for necking (stretching) prior to installation. If the threads are necked down, the bolt should be replaced. Failure to do so may result in parts failure or damage.
  4. Lubricate the bolt threads with clean engine oil, then install them.
  5. Torque the head bolts in the sequence shown in the illustration, utilizing the following steps and tightening values:
    1. Step 1: bolts 1 through 8: 35 ft. lbs. (48 Nm).
    2. Step 2: bolts 1 through 8: 55 ft. lbs. (75 Nm).
    3. Step 3: bolts 1 through 8: 55 ft. lbs. (75 Nm).
    4. Step 4: bolts 1 through 8: plus 90 degree turn using a torque angle meter.
    5. Step 5: bolts 9 through 11: 21 ft. lbs. (28 Nm).

  6. Install or connect the following:
    Camshafts, timing chain and sprockets Water connections to the cylinder head Valve and timing chain covers Crankshaft damper and torque the center bolt to 125 ft. lbs. (170 Nm) Lower intake manifold and intake plenum Exhaust manifolds Accessory drive belts Negative battery cable
  7. Fill the cooling system to the proper level.
  8. Start the vehicle, check for leaks and repair if necessary.
continue...

Apr 11, 2010 | 2002 Dodge Intrepid

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