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M111.96 engine camshaft assembly bolt torque

Camshaft bolt tightening torque

Posted by Anonymous on

6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
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Posted on Jan 02, 2017

  • 1 Answer

SOURCE: Engine Bolt Torques- 2005 Chevy Impala/3400 Engine

Head Bolts
Step one 37 ft lbs then tignten 120 degrees more

Rocker arms
Step one 11 ft lbs then tighten 90 degresss more

Upper intake
89 inch lbs
Lower intake
132 inch lbs

Posted on Dec 02, 2008

  • 916 Answers

SOURCE: tightening head

New Headbolts are recommended

Long bolts are torqued to 46'lbs + 90 degrees.

Short bolts are torqued 43'lbs + 90 degrees.

Start in the center, and work to the edges, torquing the bolts in two stages.

Rockers are torqued to 22'lbs.

Posted on Dec 21, 2008

chuck943
  • 783 Answers

SOURCE: Head bolt torque specs needed for 96 tbird 3.8

Head bolts are torque to yeild so you MUST use new bolts.
Tighten cylinder head retaining bolts in numerical sequence in three steps as follows:

  1. 20 Nm (15 lb-ft).
  1. 40 Nm (30 lb-ft).
  1. 50 Nm (37 lb-ft)
Loosen retaining bolts one at a time two to three revolutions and retighten as follows:

Long bolts:
  • Tighten to 40-50 Nm (30-37 lb-ft).
  • Rotate an additional 175-185 degrees.
  • Go to next bolt in sequence.
Short Bolts:
  • Tighten to 20-30 Nm (15-22 lb-ft).
  • Rotate an additional 175-185 degrees.
  • Go to next bolt in sequence.
Here is a pic of the sequence
http://i253.photobucket.com/albums/hh43/chuck943/Headboltsequence38L.gif

Posted on Mar 19, 2009

  • 333 Answers

SOURCE: Replacing front wheel hub assembly on 2006

Caliper mount bolts are 74 ft/lbs
Driveshaft axle nut is 177 ft/lbs
Hub and bearing mounting bolts are 133 ft/lbs

Posted on Sep 10, 2009

Testimonial: "The info on the torgue specs was very helpful. I couldn't find it anywhere. Thanks a bunch!"

  • 1 Answer

SOURCE: toyota 4k torque settings

torque setting for crankshaft,head,rocker,

Posted on May 06, 2011

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1 Answer

Torque specs for 3.2 1995 heads on my isuzu... I need to fix the car ASAP....


Hi, to install follow the procedure below:


  1. Install new camshaft seals and retaining plates onto the cylinder. Tighten the right camshaft seal retaining plate 6mm bolts to 65 inch lbs. Tighten the left camshaft seal retaining plate 8mm bolts to 191 inch lbs.
  2. Thoroughly clean the cylinder head and engine block sealing surfaces.
  3. Place a new head gasket on the engine block and carefully position the cylinder head on top of the new gasket.

Do not reuse or apply oil to the cylinder head bolts.
  1. Install new cylinder head bolts and torque them in sequence to 47 ft. lbs. (64 Nm) for the M11 bolts and 15 ft. lbs. (21 Nm) for the M8 bolts.
  2. Install the dipstick tube bracket to the cylinder head.
  3. Connect the front exhaust pipes to the exhaust manifolds. Tighten the exhaust bolts to 48 ft. lbs. (67 Nm).
  4. Install the power steering pump bracket. Torque the mounting bolts to 34 ft. lbs. (46 Nm).
  5. Install the cylinder head covers.
  6. Install the timing belt and the auto tensioner (pusher). Torque the mounting bolt to 14 ft. lbs. (19 Nm).
  7. Install the timing belt cover and oil cooler hoses and bracket.
  8. Install the crankshaft pulley. Torque the center bolt to 123 ft. lbs. (167 Nm).
  9. Install the fan pulley assembly.
  10. Install the power steering pump.
  11. Install the accessory drive belts.
  12. Install the engine coolant manifold and the heater hose.
  13. Install the intake manifold. Torque the nuts and bolts to 17 ft. lbs. (24 Nm) in a crisscross pattern.
  14. Install the fuel injector connectors and the fuel hoses to the fuel rail.
  15. Install the common chamber. Torque the nuts and bolts to 17 ft. lbs. (24 Nm).
  16. Install the EGR valve assembly. Torque the mounting bolts on the valve side to 69 inch lbs. (8 Nm) and the bolts on the exhaust side to 21 ft. lbs. (28 Nm).
  17. Connect the evaporative emission canister purge hose.
  18. Connect the fuel pressure control valve vacuum hose.
  19. Connect the positive crankcase ventilation hose.
  20. Install the throttle body assembly. Torque the mounting bolts to 14 ft. lbs. (19 Nm).
  21. Connect the vacuum hoses to the throttle body.
  22. Install the ignition control module and the spark plug wires.
  23. Connect the MAP sensor; Canister vacuum switching valve (VSV); Exhaust gas recirculation (VSV); Intake air temperature sensor and ground connectors.
  24. Connect the vacuum booster hose.
  25. Connect the air vacuum hose.
  26. Connect the accelerator cable. Adjust the accelerator cable by pulling the cable housing while closing the throttle valve and tightening the adjusting nut and screw cap by hand temporarily. Now loosen the adjusting nut by three turns and then tightening the screw cap. Make sure the throttle valve reaches the screw stop when the throttle is closed.
  27. Install the cooling fan assembly and the upper fan shroud.
  28. Install the air cleaner assembly.
  29. Connect the negative battery cable.
  30. Refill and bleed the cooling system.
  31. Refill and bleed the power steering pump if necessary.
  32. Refill the engine with fresh oil.
  33. Run the engine and check for leaks and proper compression.

Best of luck............

May 30, 2011 | 1995 Isuzu Trooper

1 Answer

Torque specs for 3.2 1995 heads on isuzu rodeo heads


0900c152800622a3.gif

To install:

  1. Install new camshaft seals and retaining plates onto the cylinder. Tighten the right camshaft seal retaining plate 6mm bolts to 65 inch lbs. Tighten the left camshaft seal retaining plate 8mm bolts to 191 inch lbs.
  2. Thoroughly clean the cylinder head and engine block sealing surfaces.
  3. Place a new head gasket on the engine block and carefully position the cylinder head on top of the new gasket.

Do not reuse or apply oil to the cylinder head bolts.
  1. Install new cylinder head bolts and torque them in sequence to 47 ft. lbs. (64 Nm) for the M11 bolts and 15 ft. lbs. (21 Nm) for the M8 bolts.
  2. Install the dipstick tube bracket to the cylinder head.
  3. Connect the front exhaust pipes to the exhaust manifolds. Tighten the exhaust bolts to 48 ft. lbs. (67 Nm).
  4. Install the power steering pump bracket. Torque the mounting bolts to 34 ft. lbs. (46 Nm).
  5. Install the cylinder head covers.
  6. Install the timing belt and the auto tensioner (pusher). Torque the mounting bolt to 14 ft. lbs. (19 Nm).
  7. Install the timing belt cover and oil cooler hoses and bracket.
  8. Install the crankshaft pulley. Torque the center bolt to 123 ft. lbs. (167 Nm).
  9. Install the fan pulley assembly.
  10. Install the power steering pump.
  11. Install the accessory drive belts.
  12. Install the engine coolant manifold and the heater hose.
  13. Install the intake manifold. Torque the nuts and bolts to 17 ft. lbs. (24 Nm) in a crisscross pattern.
  14. Install the fuel injector connectors and the fuel hoses to the fuel rail.
  15. Install the common chamber. Torque the nuts and bolts to 17 ft. lbs. (24 Nm).
  16. Install the EGR valve assembly. Torque the mounting bolts on the valve side to 69 inch lbs. (8 Nm) and the bolts on the exhaust side to 21 ft. lbs. (28 Nm).
  17. Connect the evaporative emission canister purge hose.
  18. Connect the fuel pressure control valve vacuum hose.
  19. Connect the positive crankcase ventilation hose.
  20. Install the throttle body assembly. Torque the mounting bolts to 14 ft. lbs. (19 Nm).
  21. Connect the vacuum hoses to the throttle body.
  22. Install the ignition control module and the spark plug wires.
  23. Connect the MAP sensor; Canister vacuum switching valve (VSV); Exhaust gas recirculation (VSV); Intake air temperature sensor and ground connectors.
  24. Connect the vacuum booster hose.
  25. Connect the air vacuum hose.
  26. Connect the accelerator cable. Adjust the accelerator cable by pulling the cable housing while closing the throttle valve and tightening the adjusting nut and screw cap by hand temporarily. Now loosen the adjusting nut by three turns and then tightening the screw cap. Make sure the throttle valve reaches the screw stop when the throttle is closed.
  27. Install the cooling fan assembly and the upper fan shroud.
  28. Install the air cleaner assembly.
  29. Connect the negative battery cable.
  30. Refill and bleed the cooling system.
  31. Refill and bleed the power steering pump if necessary.
  32. Refill the engine with fresh oil.
  33. Run the engine and check for leaks and proper compression.

May 16, 2011 | 1995 Isuzu Rodeo

1 Answer

Need directions on how to install a timing chain on a 2002 Saturn L series 2.2 liter along with the allignment marks for the intake and exhaust cams


To Install:
  1. Install or connect the following:
    • Timing chain drive sprocket to crankshaft
      1. Rotate the crank so the mark on the sprocket is at the 5 o'clock position
  2. Assemble chain to the intake camshaft sprocket alignment copper link to the "INT" diamond timing mark on the camshaft sprocket sat_car_22_tmng-chn_pos.gif

    NOTE: When lowering the timing chain rotate the assembly 90° to allow the chain to fall between the cylinder block bosses then rotate the assembly back so the camshaft sprocket is facing forward.
    sat_car_22_tmng-c_hsng_opng.gif

  3. Lower the assembly through the chain housing opening on top of the cylinder head. Use care to ensure that the chain goes around both sides of the cylinder block bosses NOTE: The crankshaft sprocket timing mark will be at approximately the 5 o'clock position.
  4. Route chain around crankshaft sprocket and align silver link to the timing mark sat_car_22_set_tdc.gif

    NOTE: The camshaft sprocket bolts are not reusable; they are torque-to-yield and must be discarded to prevent premature failure.
  5. Install or connect the following:
    • Intake camshaft sprocket loosely onto the intake camshaft then install the new camshaft sprocket bolt finger tight NOTE: It is not necessary to align the sprocket-to-camshaft offset notch at this time.
    • Adjustable timing chain guide through the opening on top of the cylinder head then install the chain guide bolt; torque to 89 lb-in. (10 Nm) sat_car_22_ajst_tmng-ch_guid.gif

      sat_car_22_cm-shft_sprkt_blts.gif

    • Exhaust camshaft sprocket loosely onto the exhaust camshaft with the timing mark on the sprocket aligned with the silver link then install a new camshaft sprocket bolt finger tight
    NOTE: It is not necessary to align the sprocket-to-camshaft offset notch at this time.
    NOTE: The camshaft sprocket bolts are not reusable; they are torque-to-yield and must be discarded to prevent premature failure.
  6. Align the camshaft sprocket-to-camshaft then tighten the camshaft bolt using the following procedure: sat_car_22_crnk_tmng-c_mrk.gif

    NOTE: Do not rotate either camshaft more than 1/2 turn in either direction with the crankshaft at Top Dead Center (TDC). To do so may cause valve to piston contact resulting in a damaged valve and/or a damaged piston.
    • Ensure that the sprocket timing mark is at the 5 o'clock position
    • Rotate the intake camshaft using a 24mm wrench on the flats of the camshaft until the sprocket-to-camshaft alignment notch seats
    • When the sprocket seats on the camshaft tighten the sprocket bolt finger tight
    • Rotate exhaust camshaft using a 24mm wrench on the flats of the camshaft until the sprocket-to-camshaft alignment notch seats
    • When the sprocket seats on the camshaft tighten the sprocket bolt finger tight
  7. Verify that all colored links are aligned with the appropriate marks on the camshaft and crankshaft sprockets NOTE: If they are not repeat steps 1C through 4.
  8. Install the fixed timing chain guide and bolts; torque to 89 lb-in. (10 Nm)
  9. Install the fixed timing chain guide bolt access hole plug; torque to 30 lb-ft. (40 Nm)
  10. Install upper timing chain guide and bolts; torque to 89 lb-in. (10 Nm) NOTE: Use a 24mm wrench to support the camshaft while applying torque to the camshaft sprocket bolt. Do not torque the camshaft bolts against the timing chain as it may damage the timing chain.
  11. Torque the intake and exhaust camshaft sprocket bolts; torque as follows:
    • First Pass: 63 lb-ft. (85 Nm)
    • Second Pass: Turn an additional 30° using a torque angle gauge
  12. Install the sealing ring and tensioner assembly; torque to 55 lb-ft. (75 Nm)
  13. Install or connect the following:
    • Timing chain oil nozzle and bolt; torque to 89 lb-in. (10 Nm)
    • Camshaft cover assembly
    • Engine front cover
    • Negative battery cable; torque to 13 lb-ft. (17 Nm)

Nov 12, 2010 | 2002 Saturn L-Series

1 Answer

How to set the timing on 1998 GMC Sierra 5.7


5.0L and 5.7L Engines To Remove:
  1. Remove the crankshaft balancer.
  2. Drain the cooling system.
  3. Remove the water pump.
  4. Drain the engine oil.
  5. Remove all engine oil pan fasteners except two nuts at rear of engine.
  6. Separate the engine oil pan from the front cover.
  7. Disconnect the crankshaft position (CKP) sensor wire. gm-03-50-845.gif

  8. Remove engine front cover. gm-03-50-849.gif

  9. Pry the oil seal from the front cover.
  10. Inspect the front cover seal area and crankshaft balancer seal area for damage. gm-03-50-846.gif

  11. Rotate the crankshaft until the timing marks on the crankshaft and the camshaft sprockets are aligned.
  12. Remove the crankshaft position sensor reluctor ring. gm-03-50-847.gif

    NOTE: Free play on the slack side of the camshaft timing chain must measure less than 0.43 inch (11Mm) or timing chain and sprockets must be replaced.
  13. Remove the camshaft sprocket bolts.
  14. Remove the camshaft sprocket.
  15. Remove the camshaft timing chain. NOTE: Do not turn the crankshaft assembly after the timing chain has been removed in order to prevent damage to the piston assemblies or the valves.
    gm-03-50-848.gif

  16. Remove the crankshaft sprocket using J 5825-A.
  17. Remove the crankshaft balancer woodruff keys (if required).
To Install:
gm-03-50-850.gif

  1. Install the crankshaft balancer woodruff keys into the crankshaft.
  2. Align the crankshaft sprocket keyway with the crankshaft balancer woodruff key. WARNING
    Wear eye protection when installing crankshaft sprocket.
    gm-03-50-851.gif

  3. Use J 5590 to install crankshaft sprocket.
  4. Install the camshaft sprocket and camshaft timing chain. 9308kg61.gif

  5. Ensure that the crankshaft sprocket alignment mark is in the 12 o'clock position and the camshaft sprocket alignment mark is at the 6 o'clock position.
  6. Install the camshaft sprocket bolts and tighten the camshaft sprocket bolts;
    • Torque to: 18 ft. lbs. (25 Nm)
  7. Install the crankshaft position sensor reluctor ring until completely seated against crankshaft sprocket. NOTE: The composite type engine front cover and seal must not be reused. Always install a new engine cover with a new seal.
  8. Install new engine front cover and bolts.
    • Torque bolts to: 106 in. lbs. (12 Nm)
  9. Clean sealer from corners of oil pan gasket where it meets the engine front cover. gm-03-50-775.gif

  10. Apply a 0.196 in (5 mm) bead of adhesive, GM P/N 12346141 or equivalent, 1.0 in (25 mm) long to the engine front cover to engine block junction.
  11. Install oil pan bolts.
    • Torque bolts to: 106 in. lbs. (12 Nm)
  12. Tighten oil pan nuts.
    • Torque bolts to: 18 ft. lbs. (25 Nm)
  13. Connect the crankshaft position sensor wire.
  14. Install the water pump.
  15. Install the crankshaft balancer.
  16. Fill the engine to the proper level with oil.
  17. Fill the engine to the proper level with coolant.
  18. Test drive the vehicle to confirm the repairs.

Nov 05, 2010 | GMC K1500 Cars & Trucks

1 Answer

How do you time a 350 gmc motor


4.8L, 5.3L and 6.0L Engines
    • Timing mark alignment-4.8L, 5.3L & 6.0L 9308kg61.gif

    • Locate the camshaft sprocket alignment mark in the 6 o'clock position and install the camshaft sprocket and timing chain
    • Camshaft sprocket bolts and tighten the camshaft sprocket bolts;
      1. Torque to: 26 ft. lbs. (35 Nm)
    • Oil pump
    NOTE: Do not lubricate the oil seal sealing surface.
  1. Lubricate the outer edge of the oil seal with clean engine oil.
  2. Lubricate the front cover oil seal bore with clean engine oil.
  3. Install the crankshaft front oil seal with a suitable seal installer. NOTE: Do not apply any type sealant to the front cover gasket (unless specified). Special tools are used to properly align the engine front cover at the oil pan surface and to center the crankshaft front oil seal.
  4. Install the front cover gasket, cover, and bolts onto the engine.
  5. Install the front cover-to-oil pan bolts and do not overtighten.
  6. Tighten the cover bolts finger tight and do not overtighten. J41480 installation-4.8L, 5.3L & 6.0L 9308kg59.gif

  7. Start the J41480 or other suitable tool to front cover bolts but don’t tighten the bolts yet. NOTE: Align the tapered legs of the tool with the machined alignment surfaces on the front cover.
    Seal alignment tool installation-4.8L, 5.3L & 6.0L 9308kg84.gif

  8. Install tool J41476 or other suitable tool.
  9. Install the crankshaft balancer bolt and tighten the crankshaft balancer bolt by hand until snug but do not overtighten.
  10. Tighten the J41480 bolts and front cover bolts;
    • Torque to: 18 ft. lbs. (25 Nm).
  11. Remove the tools. NOTE: Place a straight edge across the engine block and front cover oil pan sealing surfaces. Avoid contact with the portion of the gasket that protrudes into the oil pan surface. Insert a feeler gauge between the front cover and the straight edge tool. The cover must be flush with the oil pan surface or no more than 0.5 mm (0.02 in) below flush. If the front cover-to-engine block oil pan surface alignment is not within specifications, repeat the cover alignment procedure. If the correct front cover-to-engine block alignment cannot be obtained, replace the front cover.
  12. Snug the oil pan-to-cover bolts in order to position the cover at the pan rail.
  13. Tighten the oil pan-to-front cover bolts;
    • Torque to: 18 ft. lbs. (25 Nm).
  14. Tighten the front cover bolts;
    • Torque to: 18 ft. lbs. (25 Nm).
  15. Install the crankshaft balancer and bolt (See: Crankshaft Damper).
  16. Install the water pump (See: Water Pump).
  17. Fill the engine to the proper level with oil.
  18. Fill the engine to the proper level with coolant.
  19. Test drive the vehicle to confirm the repairs.
6.6L Engine To Remove:
NOTE: The 6.6L engine uses gears in place of a timing chain. For removal and installation, please see the Camshaft and Lifters procedure. This procedure covers the removal of the front cover and seal.
  1. Before servicing the vehicle refer to the precautions at the beginning of this section.
  2. Remove the upper intake manifold sight shield as follows:
    • Remove the retaining bolt in the front of the shield
    • Lift up on the front of the shield, then lift the shield off the rear bracket
  3. Drain the cooling system.
  4. Remove or disconnect the following:
    • Negative battery cables
    • Right front wheel
    • Right front fender splash shield
    • Upper fan shroud
    • Fan clutch (See: Engine Fan and Clutch)
    • Drive belt
    • Oil dipstick tube
    • Thermostat housing crossover
    • Crankshaft damper (See: Crankshaft Damper)
    • Crankshaft front oil seal
    • Water pump (See: Water Pump)
    • Camshaft sensor electrical connector
    • Camshaft sensor bolt and sensor
    • Crankshaft Position (CKP) sensor connector, bolt and sensor
    • CKP sensor spacer bolts and spacer
    • 5 bolts securing the upper oil pan to the front cover
    • Bracket bolts and the bracket for the turbocharger outlet coolant pipe
    • Engine front cover bolts
    • Use a suitable seal cutter to separate the front cover from the cylinder block and upper oil pan NOTE: Do not bend the turbocharger outlet pipe.
    • O-ring from the front cover Engine front cover-6.6L engine 9348ng32.gif

    • Oil pressure relief valve from the front cover
To Install:
  1. Clean and inspect all sealing surfaces.
  2. Install or connect the following:
    • Oil pressure relief valve with a new O-ring and tighten the valve
      1. Torque to: 30 ft. lbs. (41 Nm)
  3. Apply a 1/8 in. (2-3mm) wide to 1/16 in. (0.5-1.5mm) high bead of sealant to the front cover sealing surfaces to the engine block and oil pan.
  4. Install or connect the following:
    • New front cover O-ring after lubricating it with engine oil
    • Front cover and bolts and tighten the front cover bolts
      1. Torque to: 15 ft. lbs. (20 Nm)
    • Upper oil pan-to-front cover bolts and tighten the bolts
      1. Torque to: 15 ft. lbs. (20 Nm)
    • Turbocharger coolant outlet pipe bracket and bolts and tighten the bolts
      1. Torque to: 15 ft. lbs. (20 Nm).
    • Camshaft sensor and bolt and tighten the bolt
      1. Torque to: 80 inch lbs. (9 Nm)
    • Camshaft sensor connector NOTE: The CKP sensor spacers are machined with different timing positions. If you have to replace a spacer, make sure it has the same part number.
    • CKP sensor spacer and spacer bolts and tighten the bolts
      1. Torque to: 89 inch lbs. (10 Nm)
    • CKP sensor and bolt and tighten the bolt
      1. Torque to: 89 inch lbs. (10 Nm)
    • Water pump (See: Water Pump)
    • Crankshaft front oil seal
    • Crankshaft damper (See: Crankshaft Damper)
    • Thermostat housing crossover
    • Oil fill tube
    • Drive belt
    • Upper fan shroud
    • Right front fender splash shield and wheel
    • Negative battery cables
  5. Refill the cooling system with the proper type and quantity of antifreeze.
  6. Inspect the engine for leaks.
  7. Test drive the vehicle to confirm the repairs.

Aug 27, 2010 | GMC Sierra 1500HD Cars & Trucks

1 Answer

Timing belt markings mazda B2500 1998


Timing Belt, Sprockets & Front Cover Removal & Installation Timing belt To Remove:
  1. Disconnect the negative battery cable.
  2. Remove the exhaust side spark plugs, outer timing belt cover, and crankshaft pulley.
  3. Turn the crankshaft until the number one piston is at top dead center (TDC). CAUTION
    The camshaft belt tensioner tool (303-097) can be damaged when trying to relieve belt tension if you attempt to remove the belt without first loosening both the timing belt tensioner adjusting bolt and the spring pivot bolt.
  4. Loosen the timing belt spring pivot bolt, but do not remove it at this point in the procedure.
  5. Loosen the adjusting bolt slowly and release the spring tension.
  6. Turn the tensioner with the camshaft belt tensioner tool (303-097), against the spring pressure, clockwise to the farthest position.
  7. While holding it in this position, tighten the adjusting bolt to hold the tensioner away from the belt.
  8. Remove the timing belt.
To Install:
  1. Be certain that on piston number one, the crankshaft is at TDC with the crankshaft keyway pointing straight up and the circle on the crankshaft sprocket lined up with the notch on the engine front cover.
  2. Line up the timing marks.
  3. Install the timing belt over the crankshaft sprocket going counterclockwise over the oil pump sprocket and over the camshaft sprocket.
  4. Loosen the bolt allowing the tensioner pulley to press against the timing belt. NOTE: The timing belt tensioner should not be tightened or the belt tension will not be evenly distributed over the whole belt.
  5. Turn the crankshaft two revolutions clockwise. Next, slowly bring the crank to the number one position firing position with the keyway on the crank facing up. The dot on the crankshaft gear is lined up with the notch on the front cover.
  6. Check the timing mark alignment again. If necessary, repeat the procedure.
  7. Tighten the bolts. Torque the pivot bolt to 30-40 ft-lb (40-55 Nm). Torque the adjustment/locking bolt to 26-33 ft-lb (35-45 Nm).
  8. Install the crankshaft pulley and tighten the bolt. Torque to 93-121 ft-lb (125-165 Nm).
  9. Install the outer timing belt cover and tighten the bolt. Torque to 70-106 in-lb (8-12 Nm).
  10. Install the exhaust side spark plugs.
Sprockets To Remove:
  1. Remove the timing belt.
  2. Install the camshaft sprocket holding/removing tool (303-098) onto the sprocket.
  3. Remove the camshaft sprocket.
To Install:
  1. Place the key and camshaft sprocket on the shaft.
  2. Install the camshaft sprocket holding/removing tool (303-098) onto the camshaft sprocket and tighten the bolt. Torque to 52-70 ft-lb (70-95 Nm).
  3. Remove the tool then install the timing belt.
Outer Cover To Remove:
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Disconnect the negative battery cable.
  3. Remove the fan shroud.
  4. Loosen the bolts on the water pump pulley, but do not remove them at this point in the procedure.
  5. Remove the drive belt, the water pump pulley, and the fan and clutch assembly.
  6. Recover the refrigerant from the A/C system.
  7. Disconnect the A/C wiring connector.
  8. Remove the A/C compressor from the mounting bracket then remove the A/C mounting bracket with the power steering pump still attached.
  9. Remove the outer timing belt cover.
To Install:
  1. Install the outer timing belt cover. Torque to 70-106 in-lb (8-12 Nm).
  2. Install the A/C mounting bracket with the power steering pump still attached. Torque the M10 bolts and stud to 35 ft-lb (48 Nm) and torque the M8 bolt to 18 ft-lb (25 Nm).
  3. Install the A/C compressor to the mounting bracket. Torque to 16-20 ft-lb (21-28 Nm).
  4. Connect the A/C wiring connector.
  5. Refill the refrigerant into the A/C system.
  6. Install the fan and clutch assembly, the water pump pulley, and the drive belt.
  7. Tighten the bolts on the water pump pulley. Torque to 13-17 ft-lb (17-23 Nm).
  8. Install the fan shroud. Torque to 54-70 in-lb (6-8 Nm).
  9. Connect the negative battery cable.
  10. Start the engine. Check for leaks and repair as necessary.
Inner Cover To Remove:
  1. Loosen oil pump sprocket bolt.
  2. Remove timing belt, timing belt tensioner, oil pump sprocket, and crankshaft pulley.
  3. Remove inner timing belt cover.
To Install:
  1. Install inner timing belt cover.
  2. Install crankshaft pulley. Torque to 93-121 ft-lb (125-165 Nm).
  3. Install the oil pump sprocket.
  4. Install the timing belt tensioner. Torque the pivot bolt to 30-40 ft-lb (40-55 Nm). Torque the adjustment/locking bolt to 26-33 ft-lb (35-45 Nm).
  5. Install the timing belt.
  6. Tighten the oil pump sprocket bolt. Torque to 30-40 ft-lb (40-55 Nm).
  7. Torque the camshaft bolt to 52-70 ft-lb (70-95 Nm).

Jul 12, 2010 | 1998 Mazda Pickup

1 Answer

Ifailed to get on tdc before removing old timing belt how do I get back in time so Icanreplacebelt.


This is the complete procedure from the service manual on how to replace the timing belt start to finish, start over to assure u get it right, if u mess up the engine will be damaged

Removal for 1.6L engines : ONLY 2006 to 2009 CARS


Engine removal is not required for this procedure.

1.Remove the engine cover.

2.Remove the RH front wheel.

3.Remove the 2 bolts and RH side cover.

4.Temporarily loosen the water pump pulley bolts.

5.Remove the alternator drive belt

6.Remove the air conditioner compressor drive belt

7.Remove the power steering pump drive belt

8.Remove the 4 bolts and water pump pulley.

9.Remove the 4 bolts and
timing belt2_bing.gif upper cover

10.Turn the crankshaft pulley, and align its groove with timing mark "T" of the timing belt cover. Check that the timing mark of camshaft sprocket is aligned with the timing mark of cylinder head cover. (No.1 cylinder compression TDC position)

11.Remove the crankshaft pulley bolt and crankshaft pulley

12.Remove the crankshaft flange

13.Remove the 4 bolts and timing belt lower cover

14.Remove the timing belt tensioner and timing belt.

15.Remove the bolt and timing belt idler

16.Remove the crankshaft sprocket

17.Remove the cylinder head cover.

(1)Remove the wire harness bracket

(2)Remove the ignition coil.

(3)Remove the PCV (Positive Crankcase Ventilation) hose and the breather hose from the cylinder head cover

(4)Remove the engine cover bracket

(5)Loosen the cylinder head cover bolts and then remove the cover and gasket.

18.Remove the camshaft sprocket.

Hold the portion of the camshaft with a hexagonal wrench, and remove the bolt with a wrench and remove the camshaft sprocket.

INSTALLATION:

1.Install the camshaft sprocket and tighten the bolt to the specified torque.

(1)Temporarily install the camshaft sprocket bolt

(2)Hold the portion of the camshaft with a hexagonal wrench, and tighten the bolt with a wrench
Tightening torque :78.5 ~ 98.1N.m (8.0 ~ 10.0kgf.m, 57.9 ~ 72.3lb-ft)



2.Install the cylinder head cover.

(1)Install the cylinder head cover and bolts
Tightening torque :7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

(2)Install the engine cover bracket

(3)Install the PCV(Positive Crankcase Ventilation) hose and breather hose to the cylinder head cover.

(4)Install the ignition coil.

3.Install the crankshaft sprocket

4.Align the timing marks of the camshaft sprocket and crankshaft sprocket with the No.1 piston placed at top dead center and its compression stroke.

5.Install the idler pulley and tighten the bolt to the specified torque.

Tightening torque :42.2 ~ 53.9N.m (4.3 ~ 5.5kgf.m, 31.1 ~ 39.8lb-ft)

6.Temporarily install the timing belt tensioner

7.Install the belt so as not give slack at each center of shaft. Use the following order when installing timing belt.
Crankshaft sprocket →idler pulley →camshaft sprocket →timing belt tensioner

8.Adjust the timing belt tension.

(1)Loosen the tensioner pulley mounting bolt and apply tension to the timing belt.

(2)After checking the alignment between each sprocket and each timing belt tooth, tighten the mounting bolt and one by one.

Tightening torque :19.6 ~ 26.5N.m (2.0 ~ 2.7kgf.m, 14.5 ~ 19.5lb-ft)

(3)Then recheck the belt tension.
Verify that when the tensioner and the tension side of the timing belt are pushed in horizontally with a moderate force [approx. 49N (11lb)], the timing belt cog end is aprox. 1/2 of the tensioner mounting bolt head radius (across flats) away from the bolt head center.

4)Timing belt tension measuring procedure
(by a sonic tension guage)
Rotate crankshaft in clockwise direction to set 1st piston on top dead center (TDC) and rotate crankshaft in counterclockwise to 90° then measure the belt tension in the middle of tension side span (in arrow direction of above illustration) by free vibration method.


9.Turn the crankshaft two turns in the operating direction (clockwise) and realign crankshaft sprocket and camshaft sprocket timing mark.


10.Install the timing belt lower cover with 5bolts

Tightening torque :7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

11.Install the flange and crankshaft pulley, and then tighten crankshaft pulley bolt. Make sure that crankshaft sprocket pin fits the small hole in the pulley.

Tightening torque :137.3 ~ 147.1N.m (14.0 ~ 15.0kgf.m, 101.3 ~ 108.5lb-ft)

12.Install the timing belt upper cover with 4 bolts.

Tightening torque :7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

13.Install the water pump pulley and 4 bolts.

14.Install the power steering pump drive belt

15.Install the air conditioner compressor drive belt

16.Install the alternator drive belt

17.Install the RH side cover with 2 bolts

18.Install the RH front wheel.


Tightening torque :88.3 ~ 98.1N.m (9.0 ~ 10.0kgf.m, 65.1 ~ 72.3lb-ft)

19.Install the engine cover with bolts.


Tightening torque :3.9 ~ 5.9N.m (0.4 ~ 0.6kgf.m, 2.9 ~ 4.3lb-ft)

May 20, 2010 | 2006 Kia Sorento

2 Answers

Torque for 1995 honda accord camshaft bolts on a 2.2, 4 cylinder engine


camshaft sprocket bolt torque is 27 ft lbs. the camshaft bearing bolts torque is 9 ft lbs.tighten each bearing cap gradually to prevent binding.your rocker arm bolts torque 6mm bolts to 9 ft lbs and the 8mm bolts to 16 ft lbs.

Nov 23, 2009 | 1995 Honda Accord

1 Answer

Remove water pump


Disconnect battery earth lead. Do not turn crankshaft or camshaft whn timing beld removed. Remove spark plugs to ease turning engine. Turn engine in normal direction of rotation (unless otherwise stated) Do not turn engine via camshaft or other sprockets. Observe all tightening torques. Remove engine, remve RH engine mounting. Remove auxiliary drive belts, water pump pulley, crankshaft pulley, timing belt upper cover, timing belt lower cover. Turn crankshaft clockwise to TDC on No. 1 cylinder, slacken tensioner bolts 5 & 6. Move tensioner away from belt and lightly tighten bolts. Remove timing belt. Remove water pump and replace with new one. Suggest to replace cambelt as well.
Installation
Ensure timing marks aligned3 & 4. Fit timing belt in anti-clockwise direction, standing at crankshaft sprocket. Ensure belt is taut between sprockets on non-tensioned side. Slacken tensioner bolt 5. slacken tensioner bolt 6. Allow tensioner to operate. Tighten tensioner bolt 6. Tighten tensioner bolt 5. Turn crankshaft on turn clockwise. Ensure crankshaft sprocket timing marks aligned 4.
Slacken tensioner bolt 5. Slacken tensioner bolt 6. Allow tensioner to operate. Tighten tensioner 6. Tighten torque: 20 - 26 Nm. Tighten tensioner bolt 5. tighten torque: 20 - 26 Nm. Apply thumb pressure to belt at middle. Approximately 5kg. Belt should deflect to 1/4 of tensioner bolt head width 7. Belt tention can also be set using burroghs (BT-33-73F) tension gauge 10 at middle. Turn crankshaft 90 ° anti clockwise. Check belt tension is 9.5 16,5kg (engine must be cold). Install components in reverse order of removal. Fit cranckshaft pully. Tighten crankshaft pully bolts 8. G4-J: Tightening torque: 12-15Nm.
G4-N/G4-k: Tightening torque: 10-12Nm
G4EA: Tighten crankshaft pully bolt 9. Tighten torque: 140-150Nm.

Nov 04, 2009 | Hyundai Excel Cars & Trucks

1 Answer

How to change head gasket?on gas v6. ISUZU RODEO Vin #452CG58V554341786


This is the same for many years. I will send this in 2 post it is to long. Hope this helps you. From the '00 Rodeo workshop manual:

Cylinder Head Assembly
Removal
1. Disconnect battery ground cable.
2. Disconnect connector of intake air temperature
sensor from intake air duct.
3. Remove PCV hose from air intake duct.
4. Remove nut from air intake duct bracket and loosen
hose clamp on throttle body. Remove air intake duct
assembly with air cleaner cover.
5. Remove intake air duct bracket from cylinder head.
6. Drain engine coolant.
7. Move drive belt tensioner to loose side using wrench
then remove drive belt.
033RW001
8. Remove radiator upper hose from engine side.
9. Remove four nuts of exhaust front pipe.
10. Remove three bolts from generator bracket then
remove the generator with brackets.
065RW025
11. Disconnect crankshaft angle sensor connector.
12. Disconnect knock sensor connector.
13. Remove heater hose from adapter side.
14. Remove heater hose from water pipe side.
15. Remove water hose between water pipe and throttle
body.
16. Remove fuel pipe joint eye bolts from fuel rail
assembly and remove fuel pipe bracket with electric
ground cable.
042RW001
17. Disconnect connector for evaporation valve.
18. Remove canister hose.
19. Remove fixing nut of intake manifold stay from
cylinder block side.
025RW002
20. Remove two bolts from intake manifold for water pipe
support and remove cylinder head assembly.
21. Remove engine harness cover and disconnect three
connectors from chassis harness on left rear side
engine compartment.
22. Disconnect connector for power steering pump
pressure switch.
23. Remove four bolts and remove crankshaft pulley.
ENGINE MECHANICAL (X22SE 2.2L) 6A–23
020RW014
24. Remove two bolts and nut then remove timing belt
front cover.
25. Remove ventilation hose from cylinder block side and
from cylinder head side.
26. Remove two bolts, ignition cable cover and remove
ignition cables from spark plug.
27. Disconnect camshaft angle sensor connector.
28. Remove ten bolts and remove cylinder head cover.
29. Remove fixing bolt of timing belt tensioner then
remove timing belt tensioner.
020RW010
30. Remove timing belt.
CAUTION:
 Do not bend or twist belt, otherwise its core could
be damaged. The belt should not be bent at a
radius less than 30 mm.
 Timing belt drive gear counterhold with J–42620.
 Do not allow oil or other chemical substances to
come in contact with the belt. They will shorten
the life.
 Do not attempt to pry or stretch the belt with a
screw driver or any other tool during installation.
 Store timing belt in cool and dark place. Never
expose the belt direct sunlight or heat.
31. Remove two idle pulleys, the left side with idle pulley
bracket.
32. Remove two bolts and stud bolt and remove timing
belt rear cover.
33. Remove camshaft angle sensor
34. Disconnect engine oil pressure switch connector.
050RW005
35. Remove camshaft assembly exhaust side.
36. Use J–42623 to remove ten cylinder head fixing bolts
012RW007
6A–24 ENGINE MECHANICAL (X22SE 2.2L)
Installation
1. Put cylinder head gasket on the cylinder block.
012RW011
2. Install the cylinder head assembly, tighten cylinder
head bolts by four steps tightening method in the
following sequence to the specified torque.(use
J–42623)
Torque: 25 N·m (18 lb ft) + 90 + 90 + 90
012RW006
3. Install camshaft assembly exhaust side and tighten
camshaft bracket bolts in the sequence to the
specified torque.
Torque: 8 N·m (5.9 lb ft)
015RW014
4. Connect engine oil pressure switch connector.
5. Install camshaft angle sensor.
6. Install the timing belt rear cover and tighten three
bolts to the specified torque.
Torque
M6 bolt: 6 N·m (4.4 lb ft)
M8 bolt: 8 N·m (5.8 lb ft)
020RW012
7. Install left side idle pulley with idle pulley bracket,
tighten to the specified torque and install right side
idle pulley and tighten to the specified torque.
Torque: 25 N·m (18 lb ft)
ENGINE MECHANICAL (X22SE 2.2L) 6A–25
020RW016

Oct 09, 2009 | Isuzu Rodeo Cars & Trucks

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