Question about 2002 Suzuki Grand Vitara

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Rotor, Front Disc Brake Removal

I'm trying to remove a broken front brake disc, a rotor, on a Suzuki 2002 Vitara. I've stop at a point where there is this disc that has many holes on it. How do I take it off? Or can I just knock of the rotor from here on? Thank you so much for you response. Benaiah niah_65@hotmail.com

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  • Niah Niah May 15, 2009

    Ok, thank you very much for responding. But I got it off. Now all i need to know is if the Wheel Hub needs to be "glued" on, for lack of a better word, to the rotor brake disc itself? Or is just suppose to be put on to Wheel Hub without any?

  • yadayada
    yadayada May 11, 2010

    THE DISK IS MOST LIKELY RUSTED ON, NO SURE WHAT U ARE SAYING, U ARE DOWN TO THE ROTOR AND IT WON'T COME OFF?

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6 Suggested Answers

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Posted on Jan 02, 2017

  • 333 Answers

SOURCE: front brake rotor removal

Your rotors have an integrated hub with serviceable bearing.

Remove the six bolts around the center of the hub and pry off the grease cover.

behind it you will find a locking wheel with two philips screws holding it in position. Remove the screws and unscrew the locking wheel.

Behind is a large axle locknut that requires a special tool to remove. It has two small holes to grip with. Unscrew it and you will be able to remove the outer bearing, then slide the rotor off the spindle/axle.

From there you can unbolt the rotor disc from the hub backside, or replace the whole unit. Replacing the whole unit will require installing new bearings/races, however.

Either method will require repacking the bearings and loading the bearings with the special locknut tool.

Posted on Sep 10, 2009

  • 1861 Answers

SOURCE: 2003 Toyota Sequoia Rear Brake Rotor Removal

You need to go into the access hole in the rotor and back off the park brake shoes, which are located inside the rotor.

Posted on Jan 06, 2009

  • 1861 Answers

SOURCE: 2005 toyota matrix rotor removal

The Matrix rotors are the Knock Off type.

Posted on Jan 21, 2009

  • 112 Answers

SOURCE: 2002 suzuki grand vitara brake warning goes on and off

Do you have a brake fluid accumulator(ABS)? If yes, the pistons/pulsing assembly are worn, and may need to be replaced.

If not, you may have a vacuum leak in the power booster (located on the firewall). Check all hose and clamps for a tight fit/cracks,etc. Vacuum leaks cause intermittent brake failure lights.

You may want to park the vehicle on a clean surface, pump the brakes a few times, and check for brake fluid leaks. If there is a leaking wheel cylinder (back brakes) , caliper (front brakes), or brake line, you will be able to see it.

Leaks cause pressure loss, and, thus, the brake warning light will illuminate.

Posted on Mar 26, 2009

  • 12 Answers

SOURCE: front brakes make noise when applied after installing new pads.

it could be because they are dirty. also the noise could be the back brakes. if its a squeaking noise it could be that they are dirty or that they are cheep brake pads and for the first couple of weeks they squeak. also when you got your breaks changed did the break shop cut the rotors because that cleans them up and makes the rotors like new.

Posted on Apr 28, 2009

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1 Answer

How do you get the capierer pin off to put front brake pads on my Mercury Sable LS?


Section 06-03: Brakes, Front Disc 1999 Taurus, Sable Workshop Manual REMOVAL AND INSTALLATION Brake Shoe and Lining Removal
  1. Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478) . Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120) , front disc brake rotor shield (2K004) or front wheel knuckle (3K185) .
  1. Remove rear brake pin retainers (2N386).
  1. NOTE: It is not necessary to disconnect hydraulic connections.

    Lift disc brake caliper from front disc brake caliper anchor plate (2B292) and front disc brake rotor (1125) . Do not pry directly against metal caliper piston or damage will occur.
  1. NOTE: To prevent damage, do not allow disc brake caliper to hang by the front brake hose (2078) .

    Position disc brake caliper out of the way.
  1. Remove inner outer brake shoe and lining (2001) assembly from front disc brake caliper anchor plate .
  1. Inspect both rotor braking surfaces. Minor scoring or buildup of lining material does not require machining or replacement of front disc brake rotor.
-----------------------------------------------------------------
remove the 2 pins, #10 in pic. Usually has a dust cover over pin accessopening. Usually torx haed or hex head bolts (pins).


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Nov 12, 2010 | 1999 Mercury Sable

1 Answer

How do you remove the Hub and Rotor on a 97' F250 with Auto 4 wheel drive? I can not get the rotor to come off. I know that the hub must come with it. However, I am not sure what I have not removed in...


Section 05-03C: Wheel Hubs and Bearings, Front Wheels, 4-Wheel Drive 1997 F-250/350/Super Duty Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 05/17/2000 Locking Hubs, Manual

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Item Part Number Description 1 3A329 Halfshaft 2 3C132 Rolling Diaphragm Seal (Axle) 3 3299 Integral Spacer Needle Bearing Seal 4 3123 Bearing, Caged Needle 5 3105 Front Wheel Spindle 6 1190 Wheel Hub Grease Seal 7 4221 Inner Wheel Bearing (with Bearing Cup 4222) 8 1102 Front Disc Brake Hub and Rotor 9 4221 Outer Wheel Bearing (with Bearing Cup 4222) 10 - Pin (Part of 1195) 11 1195 Inner Lock Nut 12 1198 Lockwasher 13 1197 Outer Lock Nut 14 - Steel Thrust Washer
(Part of 3B458) 15 - Plastic Thrust Washer
(Part of 3B458) 16 - Splined Thrust Washer
(Part of 3B458) 17 3B457 Snap Ring 18 1K105 Hub Body 19 - Lock Ring (Part of 1K106) 20 1K104 Cap 21 1K104 Capscrew A - While Rotating Front Disc Brake Hub and Rotor, Tighten Inner Lock Nut to 68 Nm (50 Lb-Ft) to Seat Bearings. Back Nut Off 90 Degrees (1/4 Turn). B - Tighten to 217-278 Nm (160-205 Lb-Ft) C - Tighten to 4-6 Nm
(35-53 Lb-In) Removal
  1. Separate cap assembly from hub body by removing the three Torx® head capscrews.


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  1. Remove the lock ring seated in the groove of the front disc brake hub and rotor (1102).


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  1. Remove the hub body assembly from the front disc brake hub and rotor. If the body is difficult to remove, install two capscrews and pull the body assembly out of the front disc brake hub and rotor.


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Installation
  1. NOTE: Do not pack the hublock body assembly or cap with grease. Excessive grease can cause excessive dialing effort and hub failure.

    Follow removal procedure in reverse order.
  1. Tighten three Torx® head capscrews to 4-6 Nm (35-53 lb-in).

Oct 04, 2010 | 1997 Ford F250 SuperCab

1 Answer

How to take back rotors off a 1994 honda civic.


PATH: Brakes > Front Disc Brakes > Brake Disc (Rotor) > Removal & Installation Removal & Installation
  1. Raise and support the front of the vehicle on jackstands. Remove the front wheels.
  2. Remove the caliper assembly; do not let the caliper assembly hang by the brake hose, instead support it with a piece of wire looped around the front spring or control arm.
  3. Remove the retaining screw from the brake rotor and remove the rotor from the hub.

An impact driver, No. 3 phillips screwdriver bit, and a hammer may be needed to remove the retaining screw. It is fairly easy to destroy the screw slots using an ordinary phillips screwdriver to remove the tightly driven screw (see photo).

  1. To install the disc, replace the disc on the hub, screw in the retaining screw and replace the caliper assembly.
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PATH: Brakes > Rear Disc Brakes > Brake Disc (Rotor) > Removal & Installation Removal & Installation
  1. Raise and safely support the vehicle.
  2. Remove the wheel and tire assembly.
  3. Disconnect the caliper from the caliper bracket. Support the caliper out of the way with a length of wire. Do not allow the caliper to hang from the brake hose.
  4. Remove the caliper bracket.
  5. Remove the two 6mm screws and the brake disc. If the brake disc is difficult to remove, install two 8mm bolts into the threaded holes and tighten them evenly to prevent cocking the rotor.
  6. Install the rotor in position. Install the two 6mm retaining screws.
  7. Install the brake caliper. Install the tire and wheel assembly.

PATH: Brakes > Rear Disc Brakes > Brake Disc (Rotor) > Removal & Installation Removal & Installation
  1. Raise and safely support the vehicle.
  2. Remove the wheel and tire assembly.
  3. Disconnect the caliper from the caliper bracket. Support the caliper out of the way with a length of wire. Do not allow the caliper to hang from the brake hose.
  4. Remove the caliper bracket.
  5. Remove the two 6mm screws and the brake disc. If the brake disc is difficult to remove, install two 8mm bolts into the threaded holes and tighten them evenly to prevent cocking the rotor.
  6. Install the rotor in position. Install the two 6mm retaining screws.
  7. Install the brake caliper. Install the tire and wheel assembly.

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Sep 15, 2010 | 1994 Honda Civic

2 Answers

When buying rotors for a 95 Bronco 4X4 should the rotors be seperate from the hub or should they be attached as one piece? Im getting mixed info from part stores.


The reason you're getting mixed info from parts stores is because it comes both ways.
Look at the following to determine which one you have, 4 wheel disc brakes (floating front rotors) or rear drum brake model (except 4 wheel disc brakes):
Brake Disc (Rotor) REMOVAL & INSTALLATION Except F-Super Duty with 4-Wheel Disc Brakes Fig. 1: Secure the caliper so there is no tension on the brake hose 88289p22.jpg
  1. Jack up the front of the truck and support it with jackstands. Remove the front wheel.
  2. Remove the caliper assembly and support it on the frame with a piece of wire (or something equally secure) without disconnecting the brake fluid hose.
  3. Remove the hub and rotor assembly.
  4. Install the rotor in the reverse order of removal, and adjust the wheel bearing as outlined in Section 1.
F-Super Duty with 4-Wheel Disc Brakes The hub and rotor are individual pieces, allowing the rotor to be replaced independently. The front and rear rotors are the same and are attached with 10 bolts and washers. The bolts are tightened a little at a time, in a crisscross fashion, to an ultimate torque of 74–89 ft. lbs. (100–121 Nm). prev.gif next.gif

Sep 03, 2010 | 1995 Ford Bronco

1 Answer

How do you replace the front brake caliber on a 1997 ford expedition


Caliper Removal
  1. svj~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not use heat to loosen a seized lug nut . Heat can damage the wheel and the wheel bearings.
    Loosen the lug nuts.
    1. Remove the center cap.
    1. With the weight of the vehicle on the wheels, loosen the lug nuts.
      1. svj~us~en~file=ani_caut.gif~gen~ref.gif WARNING: THE ELECTRICAL POWER TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING OFF THE AIR SUSPENSION SWITCH LOCATED IN THE RH KICK PANEL AREA. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS WHICH MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS.
        Raise and support the vehicle.
      1. Remove the wheel and tire assembly.
        1. Remove the lug nuts.
        1. Remove the wheel and tire assembly.
      2. CAUTION: Replace the lining if worn to or past specifications. Replace the brake shoes and linings in complete axle sets. Inspect the brake shoes and linings for wear or contamination.
      3. svj~us~en~file=ani_caut.gif~gen~ref.gif WARNING: BRAKE FLUID CONTAINS POLYGLYCOL ETHERS AND POLYGLYCOLS. AVOID CONTACT WITH EYES. WASH HANDS THOROUGHLY AFTER HANDLING. IF BRAKE FLUID CONTACTS EYES, FLUSH EYES WITH RUNNING WATER FOR 15 MINUTES. GET MEDICAL ATTENTION IF IRRITATION PERSISTS. IF TAKEN INTERNALLY, DRINK WATER AND INDUCE VOMITING. GET MEDICAL ATTENTION IMMEDIATELY.
        Disconnect the front brake hose (2078).
        1. Remove the front brake hose bolt.
        1. Remove the copper washers. Plug the front brake hose.
        1. Disconnect the front brake hose
      4. Remove the disc brake caliper (2B120).
        1. Remove the two caliper bolts.
        1. Lift the front disc brake caliper (2B121) off the front disc brake caliper anchor plate.
      5. On 4x2 vehicles, measure the front disc brake hub and rotor (1102) thickness.
        • Replace the front disc brake hub and rotor if not within specifications 27.7mm Min.
      6. On 4x4 vehicles, measure the front disc brake rotor thickness.
        • Replace thhe front disc brake rotor if not within specifications. 27.7mm Min.
      7. Inspect the disc brake caliper for leaks.
        • If leaks are found, disassembly is required

Mar 10, 2010 | 1997 Ford Expedition

1 Answer

How do you get the rear brake rotor off, normally they just pull off once the caliper is removed, I did'nt want to beat on it.


Removal & Installation
  1. Remove the front wheel.
  2. Drain the brake fluid.
  3. Remove the union bolt and gasket from the disc brake cylinder and disconnect the flexible hose.
  4. Remove the disc brake cylinder sub-assembly.
  5. Remove the disc brake pad kit.
  6. Remove the two disc brake pad support plates from the cylinder mounting.
  7. Remove the two cylinder slide pins from the disc brake cylinder mounting.
  8. Remove the two bolts and the disc brake cylinder mounting.
  9. Remove the disc.
  10. Immediately, matchmark the disc to the axle hub.
To install:
  1. Installation is the reverse of removal.
  2. Torque the disc retaining bolts to 76 ft. lbs. (103 Nm).

Jan 18, 2010 | 2002 Toyota Camry

1 Answer

I need to know the procedure for r and r on a front rotor if this is something that can be done at home with limited tools?


1999 Taurus/Sable Section 06-03: Brakes, Front Disc 1999 Taurus/Sable Workshop Manual REMOVAL AND INSTALLATION Procedure revision date: 06/25/1998 Disc Removal
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly. Be careful to avoid damage or interference with caliper bleeder screw fitting and front disc brake rotor shield (2K004).
  1. ani_caut.gif CAUTION: Handle front disc brake rotor (1125) and disc brake caliper (2B120) assembly in such a way as to prevent deformation of front disc brake rotor , and nicking, scratching or contamination of brake linings/rotor surfaces.
    NOTE: To prevent damage, do not allow disc brake caliper to hang by the front brake hose (2078) .


    Remove caliper anchor plate bolts and discard. Position disc brake caliper out of the way. Prevent separation of caliper housing from anchor bracket because contamination of guide pin journals can occur.
  1. NOTE: If excessive force must be used during front disc brake rotor removal, the front disc brake rotor should be checked for runout prior to installation.


    If additional force is required to remove front disc brake rotor , apply Rust Penetrant and Inhibitor F2AZ-19A501-A or equivalent meeting Ford specification ESR-M99C56-A on front and rear rotor/hub mating surfaces. First, strike front disc brake rotor between lug bolts (1107) with a plastic hammer. If this does not work, attach 2-3 Jaw Puller 205-D027 (D80L-1013-A) or equivalent and remove front disc brake rotor . Remove front disc brake rotor from wheel hub (1104) assembly by pulling it off the lug bolts.
Installation
  1. If original front disc brake rotor is being installed, make sure rotor braking and mounting surfaces are clean.
  1. ani_caut.gif CAUTION: Failure to clean rust and foreign material from rotor and hub mounting faces when installing new or old front disc brake rotors will result in high rotor runout, which will speed up the development of brake roughness shudder vibration.
    Apply a small amount of Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A or equivalent meeting Ford specification ESE-M1C171-A to pilot diameter of front disc brake rotor.
  1. Install front disc brake rotor on wheel hub assembly.
  1. Install disc brake caliper and new caliper anchor bracket bolts on front disc brake rotor . Tighten caliper anchor bracket bolts to 88-118 Nm (65-87 lb-ft).
  1. ani_caut.gif CAUTION: Failure to tighten lug nuts (1012) in a star pattern may result in high rotor runout, which will speed up the development of brake roughness, shudder and vibration.
    Install wheel and tire assembly on vehicle. Tighten lug nuts to 115-142 Nm (85-104 lb-ft) using Rotunda Accutorq® Lug Nut Socket 164-R0303 or equivalent on a 1/2 inch air impact wrench, or use a torque wrench.
  1. Lower vehicle.
  1. Pump brake pedal prior to moving vehicle to position brake linings.
  1. Road test vehicle.









May 25, 2009 | 1999 Mercury Sable

2 Answers

Cant remove wheel hub


here is procedure

Section 04-01: Suspension and Wheel Hubs, Front 1996 Taurus, Sable Workshop Manual
REMOVAL AND INSTALLATION Wheel Hub Bolt Removal
  1. Raise vehicle on hoist.
  1. Remove wheel and tire assembly. Refer to Section 04-04 .
  1. Remove disc brake caliper (2B120), and front disc brake rotor (1125). Refer to Section 06-03 .
Brake Shoe and Lining Removal
  1. Remove brake master cylinder filler cap (2162). Check fluid level in brake master cylinder reservoir (2K478). Remove brake fluid until brake master cylinder reservoir is half full. Discard removed fluid.
  1. Raise vehicle on hoist. Refer to Section 00-02 .
  1. Remove wheel and tire assembly from front disc brake rotor mounting face. Use care to avoid damage or interference with disc brake caliper (2B120), front disc brake rotor shield (2K004) or front wheel knuckle (3K185).
  1. Remove rear brake pin retainers (2N386). ( I think it is a T 40 torx bit you need)
  1. NOTE: It is not necessary to disconnect hydraulic connections.

    Lift disc brake caliper from front disc brake caliper anchor plate (2B292) and front disc brake rotor (1125). Do not pry directly against metal caliper piston or damage will occur.
  1. Position disc brake caliper out of the way and support with wire to avoid damaging the disc brake caliper and front brake hose (2078).
  1. Remove outer brake shoe and lining (2001) assembly from front disc brake caliper anchor plate.
  1. Remove inner brake shoe and lining assembly.
  1. Position lug bolt (1107) to clear front wheel knuckle (3K185).
  1. Remove lug bolt from wheel hub (1104).



7548d8f.gif

Installation
  1. Install lug bolt into wheel hub.
  1. Using a lug nut (1012), seat wheel hub bolt into wheel hub.
  1. Install front disc brake rotor and disc brake caliper. Refer to Section 06-03 .
  1. Install wheel and tire assembly. Tighten lug nut to 115-142Nm (85-104 lb-ft).

May 25, 2009 | 1996 Mercury Sable

2 Answers

2001 brake pad replacement 2001 nissan quest


The hard part is pressing the caliper piston abck into the caliper so you can get the new, thicker pads over the rotor. A large C Clamp works best.

SECTION 206-03: Front Disc Brake 2001 Villager Workshop Manual
REMOVAL AND INSTALLATION Pads —Front Disc Brake Removal
  1. Remove the wheel and tire assembly. For additional information, refer to Section 204-04 .
  1. Remove the front disc brake caliper bolts. torx bit. T20?
  1. Support the front disc brake caliper from the front strut and spring assembly using mechanics wire.
  1. Remove the front disc brake pads.
    1. Remove the outboard front disc brake pad.
    1. Remove the inboard front disc brake pad.
Installation
  1. s1v~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Make sure the master cylinder reservoir does not overfill and spill brake fluid while retracting the front disc brake caliper piston.
    NOTE: It is necessary to fully retract the front disc brake caliper piston in the bore before installing the front disc brake pads.
    Install the front disc brake pads.
    1. Install the inboard front disc brake pad.
    1. Install the outboard front disc brake pad.
Caution. The outer pads are left and right. put left on driver side.
  1. Position the front disc brake caliper on the front-wheel knuckle and install the brake caliper pin bolts.
  1. s1v~us~en~file=ani_caut.gif~gen~ref.gif WARNING: It is necessary to depress the brake pedal several times to position the front disc brake caliper piston before driving the vehicle.

Apr 23, 2009 | 2001 Nissan Quest

1 Answer

Rear axle bearing replacement



REAR WHEEL BEARING/ HUB

Removal Procedure
  1. Raise the vehicle. Refer to Vehicle Lifting in General Diagnosis.
  2. Remove the wheel and the tire. Refer to Tire and Wheel Removal and Installation in Wheels, Tires and Alignment.
    1. Remove and support the brake caliper. Refer to Brake Caliper Replacement (Front) or Brake Caliper Replacement (Rear) in Brakes.
    2. Remove the brake rotor. Refer to Brake Rotor Replacement in Disc Brakes.
    3. Remove the ABS sensor wire connector.
    4. Remove the four bolts from the control arm.
    5. Remove the hub and bearing from the control arm.
    6. Remove the brake shield from the control arm.
    7. Clean the control arm face and the bore before installing the hub and the bearing.
    Installation Procedure

    Notice: Refer to Fastener Notice in Service Precautions.
    1. Install the brake shield and the hub and the bearing to the control arm with the four bolts. Be careful not to drop the hub and the bearing, as it could be damaged. Reconnect the ABS sensor. Tighten the hub and bearing bolts to 70 Nm (52 ft. lbs.).
    2. Install the brake rotor. Refer to Brake Rotor Replacement in Disc Brakes.
    3. Install the brake caliper. Refer to Brake Caliper Replacement (Front) or Brake Caliper Replacement (Rear) in Disc Brakes.
    4. Install the wheel and the tire. Refer to Tire and Wheel Removal and Installation in Wheels, Tires and Alignment. Tighten the wheel nuts to 140 Nm (100 ft. lbs.).
    5. Lower the vehicle.

Feb 14, 2009 | 2002 Pontiac Bonneville

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