Question about 2002 Hyundai XG350

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2002 xg350 engine surge trouble code 500 when engine light on.

Recently had timing belt changed...pulley was overtorqued and the sensor blade sheared off the crankshaft...valves damaged ..mechanic fixed his mistake but the engine surges and kicks off the cruise control. surging stopped for two days but started again when i added gas to tank.

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FIRST!. Get a proper/professional diagnosis of the CAUSE of the problem. If the cause is related to the work done by your mechanic, then take it back to the mechanic and tell him to fix it! Otherwise, take the veh to a Hyundai Dealership, get a diagnosis and estimate of repairs, hire a lawyer and sew the mechanic/garage that screwed it up.

Posted on May 28, 2009

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I need to know how to replace a water pump on a 2002 hyundai gx 350.


2002 Hyundai XG350 3.5L MFI DOHC 6cylWater Pump - Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Drain the cooling system.
  3. Remove or disconnect the following:
    Negative battery cable Accessory drive belts Water pump pulley Timing belt, tensioner and idler pulley Water pump

  4. 1514f36.jpg

    Fig. Water pump assembly-XG 300 and XG 350 (click over pic for zoom)

To install:
  1. Clean all mating surfaces of any residual gasket material.
  2. Install or connect the following:
    Water pump with a new gasket and torque the bolts to 16 ft. lbs. (22 Nm) Tensioner and timing belt and idler pulley Water pump pulley and drive belts Negative battery cable
  3. Fill the cooling system to the proper level.
  4. Start the vehicle, check for leaks and repair if necessary.
To install:
  1. Clean all mating surfaces of any residual gasket material.
  2. Install or connect the following:
    Water pump with a new gasket and torque the bolts to 16 ft. lbs. (22 Nm) Tensioner and timing belt and idler pulley Water pump pulley and drive belts Negative battery cable
  3. Fill the cooling system to the proper level.
  4. Start the vehicle, check for leaks and repair if necessary.

95486b3.jpg


Fig. Water pump bolt lengths-3.5L engine

Install the water pump with new gaskets and O-rings. Tighten the bolts to the following specifications:
  1. 1.5L SOHC engine: 105-132 inch lbs. (12-15 Nm).
  2. 1.5L DOHC engine: 14-20 ft. lbs. (20-27 Nm).
  3. 1.6L DOHC engine: 14-20 ft. lbs. (20-27 Nm).
  4. 1.8L, 2.0L, and 2.4L engines: 14-20 ft. lbs. (20-27 Nm).
  5. 2.5L engine: 11-16 ft. lbs. (15-22 Nm).

Hope helps (remember rated this).

Jun 18, 2010 | 2002 Hyundai XG350

2 Answers

I need 2004 Hyundai XG350L Service/repair Manual


3.5L Engine

Remove or disconnect the following:
  1. Negative battery cable
  • Engine coolant
  • Water pump pulley bolts
  • Alternator bolt, loosen only
  • Water pump pulley and drive belts
  • Crankshaft pulley
  • Timing belt cover(s)
  1. Turn the crankshaft until the timing marks on the camshaft sprocket and cylinder head are aligned.
  2. Loosen the timing belt tensioner bolt and turn the tensioner counterclockwise as far as it will go. Tighten the adjusting bolt.
  3. Mark the timing belt with an arrow showing direction of rotation.
  4. Remove the timing belt.
  5. If defective, remove the timing belt tensioner.

9767b45.gif
Timing belt sprocket alignment mark positioning for belt removal and installation—3.5L engine

To install:
  1. If necessary, install the timing belt tensioner.
  2. Attach the top of the tensioner spring on the engine coolant pump pin. Ensure the hook on the pin is facing down and the hook on the tensioner is facing away from the engine
  3. Rotate the timing belt tensioner to the extreme counterclockwise position. Temporarily lock the tensioner in place.
  4. Align the timing marks of the camshaft and crankshaft sprockets.
  5. Install the timing belt on the crankshaft sprocket, then onto the rear camshaft sprocket.
  6. Route the belt to the coolant pump pulley, the front camshaft sprocket and the timing belt tensioner.
  7. Apply force counterclockwise to the rear camshaft sprocket with tension on the tight side of the belt and check that timing marks are aligned.
  8. Loosen the tensioner bolt 1–2 turns and tighten the timing belt to a tension of 57–84 lbs. (260–380 N).
  9. Turn the crankshaft two turns clockwise.
  10. Readjust the sprocket timing marks and tighten the tensioner bolts.
  11. Install the timing belt covers.
  12. Install the crankshaft pulley and tighten to 108–116 ft. lbs. (150–160 Nm).
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    • Crankshaft pulley
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    • Water pump pulley
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