Question about 1997 Isuzu Trooper

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Isuzu C223 Diesel, steering pump pulley removal.

How is the pressed steel twin pulley secured to the steering pump shaft ?

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It's pressed on. There is a keyway in the pump shaft, and the pulley also. You MAY be able to rent a tool from an auto parts house, don't quote me on this, though. Any decent machine shop should be able to press off the old pulley, and press it on the new pump for you.

Posted on May 10, 2009

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Alot of times they are pressed on requires a special removal tool

Posted on May 10, 2009

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1 Answer

How do I align the power steering pulley with all other pulleys on 2.8 liter Chevrolet engine?


Align it? The power steering pulley is pressed onto the pump assembly and should not need alignment. If it appears out of alignment, inspect the pump for proper mounting. I have seen the power steering pump shaft break internally inside the pump and cause the shaft/pulley to walk out. You can test for this by removing the belt and pulling on the pump pulley. If the shaft comes out. you will need a new pump

Jan 27, 2016 | Chevrolet Cars & Trucks

1 Answer

Do i have to remove the power steering pump, to replace the pressure line. on a 2007 chevy impala, 3.5 liter


This is the procedure in the AUTO ZONE repair help...note that it has you remove the hoses AFTER removal of the pump. If they could be removed in place it would have had you do that prior to pump removal.

3.5L & 3.9L Engines

Please note that the power steering pump pulley must be removed to access the pump retaining bolts. Special tools are required to draw the pulley off the pump shaft and to later press the pulley onto the pump shaft. A shop press cannot be used to install the pulley or the pump will be damaged.
  1. Place a drain pan under the vehicle.
  2. Remove the coolant surge tank (coolant reservoir).
  3. Remove the cosmetic/acoustic engine cover.
  4. Remove the accessory drive belt.
  5. Remove the accessory wiring junction block and set aside.
  6. Remove the power steering pump pulley from the pump noting the following:
    1. Use a power steering pump pulley remover. These pullers typically have a ridge that surrounds the collar on the pulley center.
    2. Turn the puller screw making sure the center screw is centered in the end of the pump shaft.
    3. Draw the pulley from the pump shaft.
  7. Disconnect the pressure line and return hose from the power steering pump.
  8. Unfasten the pump retaining bolts and remove the pump from the engine.
0996b43f802308b7.jpg

Fig. Power steering pump mounting and the pulley removal and installation tool.

To install:
  1. Install the pump to the engine. Install the bolts and tighten to 25 ft. lbs. (34 Nm).
  2. Connect the power steering return line.
  3. Connect the power steering pressure line. Using a -crows foot- adapter and a torque wrench, torque the pressure line fitting to 20 ft. lbs. (27 Nm).
  4. Install the power steering pump pulley noting the following.
    1. Use a power steering pump pulley installer such as J 36015, or equivalent. This type of installer threads into the end of the pump shaft. A nut is then turned to press the pulley onto the pump shaft.
    2. The face of the pulley hub must be flush with the end of the pump shaft.

      WARNING
      Do not attempt to use a shop press to install a pump pulley.

Aug 22, 2014 | Cars & Trucks

1 Answer

How do I replace the power steering pump?


Hi Brian:
Check this REMOVAL and INSTALLATION procedure... (see Figures 2, 3 and 4)
  1. Position a fluid catch pan under the power steering pump.
  2. Disconnect the feed and return hoses from the power steering pump, then drain the excess fluid into the catch pan.
On models equipped with a remote fluid reservoir, disconnect and plug the hose(s) in order to prevent system contamination or excessive fluid loss.
  1. Remove the drive belt from the pulley.
  2. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump.
When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
2_8_2012_3_52_57_pm.gif

Fig. 2: Installing the pilot bolt

2_8_2012_3_53_39_pm.gif

Fig. 3: Removing the power steering pump pulley



2_8_2012_3_54_28_pm.gif

Fig. 4: Installing the power steering pump pulley

  1. On most models, it may be necessary to unplug the electrical connection from the A/C compressor, unfasten the compressor mounting bolts and set the compressor to one side without disconnecting the lines.
  2. If equipped, unfasten the power steering filler tube bolt and remove the filler tube.
  3. Remove the rear brace retainers and the brace.
  4. Remove the power steering pump-to-bracket bolts and then remove the pump from the vehicle.
To install:
  1. Position the pump to the vehicle and secure using the front retaining bolts to 22 ft. lbs. (30 Nm) 2.2L engines. (50 Nm). On 4.3L engines tighten the bolts to 37 ft. lbs. (50 Nm).
  2. If equipped, install the rear brace and tighten the retainers to 22 ft. lbs. (30 Nm) on 1994-98 2.2L engines. On 1999 2.2L engines, tighten the brace retainers to 37 ft. lbs. On 1994 4.3L models tighten the retainers to 24 ft. lbs. (33 Nm). On 1995-99 4.3L models, tighten the retainers to 31 ft. lbs. (41 Nm).
  3. If removed, install the A/C compressor.
  4. If removed, install the filler tube and its retainer. Tighten the retainer to 15 ft. lbs. (20 Nm).
  5. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end.
When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
  1. Properly install the drive belt and, if applicable, adjust the tension.
Be sure to secure any hoses which may get in the way or rub other components.
  1. Remove the caps, then connect the feed and return hoses to the pump.
  2. Properly refill and bleed the power steering system.
  3. Test drive the vehicle.

Hope this helps; also keep in mind that your feedback is important and I`ll appreciate your time and consideration if you leave some testimonial comment about this answer.

Thank you for using FixYa, have a nice day.

Feb 08, 2012 | 1996 Chevrolet Blazer

1 Answer

How to change power stering pump on 1995 Chevrolet1500 2wd with 350ci with air conditioner


  1. Lift the hood. Remove the power-steering cap. Use the turkey baster to siphon as much fluid as possible from the power-steering pump reservoir. This is done to lessen the fluid loss when the hoses are removed.

  2. 2

    Remove the two pressure hoses from the rear of the power-steering pump, using a wrench and common screwdriver. The high-pressure hose is threaded into the back of the pump while the lower-pressure hose is held on with a clamp.

  3. 3

    Loosen the belt tensioner by using a wrench to move the tensioner away from the belt and removing the belt.

  4. 4

    Place the power-steering pulley extractor tool on the nose of the pulley. The tool has two half shells that clamp around the lip on the nose of the pulley and around the lip of the tool. Thread the tool in until the shells fit on both the pulley and the tool lip. Install the circular metal band to keep the shells in place. Hold the threaded head of the tool with a wrench. With another appropriately sized wrench, turn the large nut above the shells counterclockwise to pull the pulley off.

  5. 5

    Remove the bolts securing the pump to the support bracket. Remove the pump.

  6. 6

    Install the new pump. Insert the securing bolts and tighten. Install the pulley by holding the pulley on the shaft while threading the extractor tool into the center hole of the shaft, with the shells removed. Hold the head of the threaded shaft with one wrench and turn the large nut clockwise with another wrench to push the pulley on the power-steering pump shaft.

  7. 7

    Install the serpentine belt by pushing the tensioner away from the belt while wrapping the belt around the pulleys. Allow the tensioner to press on the belt, causing tension.

  8. 8

    Install the two power-steering hoses. Fill the power-steering pump reservoir with power-steering fluid. Start the truck and turn the steering wheel lock-to-lock, left and right several times to bleed all the air from the system. Check the fluid one more time.

Jan 30, 2011 | 1995 Chevrolet K1500

2 Answers

How to remove pully from powersteering pump?


You need a power steering pulley puller. This is about the least expensive one that you will find:

http://www.harborfreight.com/pulley-remover-and-installer-set-40749.html

Be careful not the bend the pulley as they are $100-200 for a replacement! Soak the center shaft with a quality penetrating oil like Kroil or PB Blaster for a day or two before.

Jan 01, 2011 | 1990 Ford F150

1 Answer

Repair power steering for 1994 Chevy S10 Blazer V-6, pump and houses.


Power Steering Pump Removal & Installation 2.2L Engine To Remove:
  1. Remove the upper cooling fan shroud.
  2. Position a fluid catch pan under the power steering pump.
  3. Disconnect the feed and return hoses from the power steering pump, then drain the excess fluid into the catch pan. NOTE: On models equipped with a remote fluid reservoir, disconnect and plug the hose(s) in order to prevent system contamination or excessive fluid loss.
  4. Remove the drive belt from the pulley.
  5. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump. NOTE: When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
    Installing the pilot bolt 85388111.gif

    Removing the power steering pump pulley 85388113.gif

    Installing the power steering pump pulley 85388114.gif

  6. Unplug the electrical connection from the A/C compressor, unfasten the compressor mounting bolts and set the compressor to one side without disconnecting the lines.
  7. Remove the front mounting bolts and the rear bracket nuts from the studs on the engine.
  8. Remove the rear brace mounting bolt.
  9. Remove the power steering pump from the vehicle.
To Install:
  1. Position the pump to the vehicle and secure using the front retaining bolts to 22 ft. lbs. (30 Nm).
  2. Install the rear bracket bolt and nuts. Tighten the retainers to 22 ft. lbs. (30 Nm) on 1994 - 97 models and 37 ft. lbs. (50 Nm) on 1998 and later models.
  3. Install the A/C compressor.
  4. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end. NOTE: When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
  5. Properly install the drive belt.
  6. Remove the caps, then connect the feed and return hoses to the pump.
  7. Properly refill and bleed the power steering system.
  8. Test drive the vehicle.
4.3L Engine To Remove:
  1. Remove the upper cooling fan shroud.
  2. Remove the drive belt.
  3. Remove the fan and clutch from the water pump.
  4. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump.
  5. Safely raise and support the vehicle.
  6. Remove the shield from the steering linkage.
  7. Position a fluid catch pan under the power steering pump.
  8. Disconnect the return hose from the power steering pump, then drain the excess fluid into the catch pan.
  9. Safely lower the vehicle.
  10. Disconnect the pressure hose from the pump and cap the open line.
  11. Remove the filler neck tube.
  12. Remove the power steering pump mounting nuts and bolts.
  13. Remove the power steering pump from the vehicle.
NOTE: When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
Installing the pilot bolt 85388111.gif

Removing the power steering pump pulley 85388113.gif

Installing the power steering pump pulley 85388114.gif

To Install:
  1. Position the pump to the vehicle.
    • Tighten the front retaining bolts to 37 ft. lbs. (50 Nm) and the nuts to 31 ft. lbs. (41 Nm).
  2. Install the filler neck tube.
    • Tighten the bolt to 15 ft. lbs. (20 Nm).
  3. Connect the pressure hose to the pump.
  4. Safely raise and support the vehicle.
  5. Connect the return hose to the vehicle.
  6. Install the shield on the steering linkage and lower the vehicle.
  7. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end. NOTE: When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.
  8. Install the fan and clutch on the water pump.
  9. Properly install the drive belt. NOTE: Be sure to secure any hoses which may get in the way or rub other components.
  10. Install the upper fan shroud.
  11. Properly refill and bleed the power steering system.
  12. Test drive the vehicle.
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Nov 05, 2010 | Chevrolet S 10 Cars & Trucks

1 Answer

How do you remove the power steering pump from a 2001 Chev Blazer with the 4.3 engine?


4.3L Engine
  1. Position a fluid catch pan under the power steering pump.
  2. Disconnect the feed and return hoses from the power steering pump, then drain the excess fluid into the catch pan.

    NOTE

    On models equipped with a remote fluid reservoir, disconnect and plug the hose(s) in order to prevent system contamination or excessive fluid loss.

  3. Remove the drive belt from the pulley.
  4. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump.

    NOTE

    When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.




82f6b07.gif

Installing the pilot bolt



a0959f0.gif

Removing the power steering pump pulley



3c54326.gif

Installing the power steering pump pulley


  1. On most models, it may be necessary to unplug the electrical connection from the A/C compressor, unfasten the compressor mounting bolts and set the compressor to one side without disconnecting the lines.
  2. If equipped, unfasten the power steering filler tube bolt and remove the filler tube.
  3. Remove the rear brace retainers and the brace.
  4. Remove the power steering pump-to-bracket bolts and then remove the pump from the vehicle.

To install:

  1. Position the pump to the vehicle and secure using the front retaining bolts to 37 ft. lbs. (50 Nm).
  2. If equipped, install the rear brace and tighten the retainers to 31 ft. lbs. (41 Nm).
  3. If removed, install the A/C compressor.
  4. If removed, install the filler tube and its retainer. Tighten the retainer to 15 ft. lbs. (20 Nm).
Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end.

NOTE

When positioning the installer tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.


Properly install the drive belt and, if applicable, adjust the tension.

  1. NOTE
  1. Be sure to secure any hoses which may get in the way or rub other components.

  1. Remove the caps, then connect the feed and return hoses to the pump.
  2. Properly refill and bleed the power steering system.
  3. Test drive the vehicle.

Oct 30, 2010 | 2001 Chevrolet Blazer

1 Answer

Now toremove power streeing pump



REMOVAL & INSTALLATION

See Figures 2, 3 and 4
  1. Position a fluid catch pan under the power steering pump.
  2. Disconnect the feed and return hoses from the power steering pump, then drain the excess fluid into the catch pan.

On models equipped with a remote fluid reservoir, disconnect and plug the hose(s) in order to prevent system contamination or excessive fluid loss.
  1. Remove the drive belt from the pulley.
  2. Install a puller tool such as J-25034, or equivalent onto the power steering pump pulley. While holding the pilot bolt, turn the tool nut counterclockwise in order to press the drive pulley from the pump.

When installing the puller tool onto the power steering pump pulley, be sure that the pilot bolt bottoms in the pump shaft by turning the head of the pilot bolt.


0900c15280250684.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 2: Installing the pilot bolt


0900c15280250685.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 3: Removing the power steering pump pulley


0900c15280250686.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 4: Installing the power steering pump pulley
  1. On most models, it may be necessary to unplug the electrical connection from the A/C compressor, unfasten the compressor mounting bolts and set the compressor to one side without disconnecting the lines.
  2. If equipped, unfasten the power steering filler tube bolt and remove the filler tube.
  3. Remove the rear brace retainers and the brace.
  4. Remove the power steering pump-to-bracket bolts and then remove the pump from the vehicle.

To install:
  1. Position the pump to the vehicle and secure using the front retaining bolts to 22 ft. lbs. (30 Nm) 2.2L engines. (50 Nm). On 4.3L engines tighten the bolts to 37 ft. lbs. (50 Nm).
  2. If equipped, install the rear brace and tighten the retainers to 22 ft. lbs. (30 Nm) on 1994-98 2.2L engines. On 1999 2.2L engines, tighten the brace retainers to 37 ft. lbs. On 1994 4.3L models tighten the retainers to 24 ft. lbs. (33 Nm). On 1995-99 4.3L models, tighten the retainers to 31 ft. lbs. (41 Nm).
  3. If removed, install the A/C compressor.
  4. If removed, install the filler tube and its retainer. Tighten the retainer to 15 ft. lbs. (20 Nm).
  5. Use a pulley installer such as J-25033 or equivalent to press the drive pulley onto the power steering pump. While holding the pilot bolt, turn the tool nut clockwise in order to press the drive pulley onto the pump. Check that the pulley is flush within 0.010 in. (0.25mm) of the shaft end.

Jul 05, 2009 | 1994 Chevrolet S-10 Blazer

2 Answers

Isuzu C223 timing


need a injector pump dial indicator to set up lift in pump (movement on dial indicator)0.05mm at correct timing mark on crank pulley 12 deg.
the above is an example for 4JB1 & 4JB1-TC
which are isuzu diesel engines

Apr 19, 2009 | 1988 Isuzu Trooper 2 Door

2 Answers

The power steering pump bolts all seem to have vibrated out, the unit came free and i can just move it around, the pulley moves freely, everything else seems to work ok


I don't have chrysler producs. I'll post 3.8L V6 Ford Windstar for reference. You'll get some idea.



Removal
ssw~us~en~file=ani_caut.gif~gen~ref.gif WARNING: USE CAUTION WHEN REMOVING OR INSTALLING DRIVE BELT TO MAKE SURE THAT TOOL DOES NOT SLIP.
  1. Using a 15mm socket or wrench on bolt attaching drive belt tensioner pulley. Rotate drive belt tensioner (6B209) clockwise to remove drive belt from pulleys.

    3.8L Engine

    e973ba6.gif
Item Part Number Description 1 10300 Generator 2 3A674 Power Steering Pump 3 19703 A/C Compressor 4 6B217 Drive Belt Tensioner Pulley 5 6312 Crankshaft Pulley 6 8501 Water Pump 7 6B209 Drive Belt Tensioner 8 8620 Drive Belt
Installation
  1. Install drive belt over all pulleys (except drive belt tensioner ).
  1. Rotate drive belt tensioner as described under Removal and install drive belt over drive belt tensioner pulley. Ensure that all V-grooves make proper contact with pulleys
---------------------------------------------------------------
Another example
Pulley, Power Steering Pump CII
SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Steering Pump Pulley Remover T69L-10300-B Steering Pump Pulley Replacer T65P-3A733-C
Removal
  1. Drain as much fluid as possible from the power steering pump (3A674) through the power steering oil reservoir (3A697) neck.
  1. Install Steering Pump Pulley Remover T69L-10300-B on the power steering pump pulley (3A733) , and place the tool and power steering pump in a vise by gripping the small hex-head of the tool.
  1. Hold the power steering pump , and rotate the tool nut counterclockwise to remove the power steering pump pulley . Do not apply in and out pressure on the power steering pump shaft. Pressure will damage the internal thrust areas.

Installation
ssw~us~en~file=ani_caut.gif~gen~ref.gif CAUTION: Do not apply in and out pressure on the shaft. Pressure will damage the internal thrust areas.
  1. Place the power steering pump pulley on the power steering pump shaft, and install Steering Pump Pulley Replacer T65P-3A733-C. The small diameter threads on the tool should be fully engaged in the power steering pump shaft.
  1. Hold the power steering pump , and rotate the tool nut clockwise to install the power steering pump pulley on the shaft. The power steering pump pulley face must be flush within 0.25mm (0.010 inch) of the end of the power steering pump shaft.
  1. Remove the tool.
  1. Fill the power steering oil reservoir to the COLD FILL line.
------------------------------------------------------------------------------------------
Steering Pump, Power Removal
  1. Disconnect battery ground cable (14301) .
  1. Remove accessory drive belt (8620) .
  1. Raise vehicle on hoist. Refer to Section 00-02 .
  1. Remove right front wheel (1007) and tire assembly.
  1. Remove power steering pump pulley (3A733) .
  1. Position drain pan. Remove power steering pressure hose (3A719) and power steering return hose (3A713) from power steering pump (3A674) .
  1. Remove four power steering pump retaining bolts (three in front, one in rear) and remove power steering pump .
Installation
  1. Position power steering pump and install retaining bolts. Tighten retaining bolts to 41-54 Nm (30-40 lb-ft).
  1. Install power steering pressure hose and power steering return hose to power steering pump . Remove drain pan.
  1. Press on power steering pump pulley as outlined in this section.
  1. Install right front wheel and tire assembly. Tighten lug nuts (1012) to 115-142 Nm (85-105 lb-ft).
  1. Lower vehicle.
  1. Install drive belt to power steering pump pulley .
  1. Connect battery ground cable .
  1. Fill power steering oil reservoir (3A697) to proper level. Refer to Section 11-00 .

    Power Steering Pump and Bracket, 3.8L

    17c7689.gif
Item Part Number Description 1 N607528-S2 Screw, M6-1 x 16 2 8509 Water Pump Pulley 3 W804804-S2 Screw, M8-1.25 x 35 4 N806214-S2 Bolt, M12 5 W606691-S36B Screw, M8-1.25 x 35 6 10B315 Generator Brace 7 N621939-S36B Nut, M8-1.0 8 10300 Generator 9 6B212 Accessory Drive Belt Tensioner Bracket 10 6049 Cylinder Head 11 19D624 Air Conditioning Compressor Bracket 12 W606563-S2 Bolt, M10-1.5 x 55 13 19703 A/C Compressor 14 N807273-S100 Bolt, M8-1.25 x 121.5 15 3C510 Power Steering Hose Bracket 16 3A674 Power Steering Pump 17 3C511 Power Steering Pump Support 18 W807239-S8 Bolt, M10-1.5 x 36.5 19 2888 A/C Compressor Brace 20 W806342-S2 Bolt, M8-1.25 x 23 21 W606571-S411 Bolt, M10-1.5 x 113.5 22 6C348 Idler Assembly 23 3A733 Power Steering Pump Pulley 24 N805137-S56 Bolt, M10-1.5 x 157 25 N621939-S2 Nut, M8-10 26 N807241-S36B Bolt, M10-1.5 x 132 27 6B209 Drive Belt Tensioner A — Tighten to 8-11 Nm (71-101 Lb-In) B — Tighten to 20-25 Nm (15-18 Lb-Ft) C — Tighten to 70-95 Nm (52-70 Lb-Ft) D — Tighten to 40-55 Nm (30-40 Lb-Ft) E — Press Flush with End of Power Steering Pump Shaft

Mar 03, 2009 | 1994 Plymouth Voyager

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