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Posted on May 03, 2009
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Timing Belt Broke while driving and I need to know how to replace the belt. The book does not say how to deal with the crankshaft etc....

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  • Expert 232 Answers
  • Posted on May 03, 2009
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You are going to have to check if you bent any valves also,Honda didn't use a non interference head.You can put a new timing belt on and you'll know but this could damage a valve guide and be a waste of time if you have to take it all back apart.Pull the valve cover and loosen all the rocker adjustments(make sure to draw a diagram and note how many turns it takes to back the rocker off,this will make it a whole lot easier to reset the rockers)a badly bent valve is going to show up easily as the spring height will be much shorter than the rest.Measure all the valve spring heights on all 3 valves on each cylider(If I remember correctly there is a third small valve)make notes of the heights and wether its intake,exhaust or jet valve.You'll have to be pretty precise,I'v seen valves bent and show as little as 1/16 of an inch difference in spring height.If there is any difference in spring height your going to need to pull the head and replace the valve(s).If all the spring heights are the same you got really lucky and didn't bend any valves and you can just replace the belt.I checked and if you go to autozone.com and register your car they have a good procedure for replacing the timing belt.Hope this helps.

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Non interference

You say that you checked the timing marks (Camshaft vs. crankshaft) for proper alignment, but it's possible that the camshaft and crankshaft are out of sequence since the crankshaft turns two 360-degree rotations for every one of the camshaft. It's possible that the crankshaft needs to be rotated another 360 degrees and lined up with the timing mark on the camshaft (remove the timing belt in order to do this). Good luck.
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Timing belt replace escort 2000 engine

Don't know what answer your looking for !

I would ask -- why did the belt break,I change them
every 6 years & inspect a couple times a year

You remove the belt & debris from it,replace the
broken cover if necessary, with a used one, & replace
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If you never work on your own vehicles,then we can't
direct a repair shop as to how to do what they choose to do

If you need to do a timing belt, then you watch a You Tube
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be on the belt sleeve, if you get a gates or quality belt
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Click the link below: ----

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Timming belt broke from water pump broke while driving car put new water pump on n timming belt but car doesnt start right plus shakes doesnt sound right 2001 neon dodge

Sounds like timing belt not on correctly. Check timing marks are aligned correctly when installing timing belt. This vehicle should have 2-3 marks to be aligned when installing belt.marks should be on cam gear/ crankshaft gear and intermediate shaft if engine is equipped with it.
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How to change the water pump? what has to come off first,second third etc.

I have a 1997 Rodeo so I'm not sure it is the same, but if your waterpump is located under the timing belt cover like mine is and is driven by the timing belt ...

1) Remove the upper fan shroud
2) Remove the (4) nuts then the cooling fan assembly
3) Remove the power steering drive belt
4) Remove the air conditioning compressor drive belt
5) Remove the generator drive belt
6) Remove the fan pulley assembly
7) Remove the crankshaft pulley
8) Remove the oil cooler hose
9) Remove the timing belt cover
10) Remove the timing belt pusher
11) Mark where the timing belt is currently seated in the cam and crankshaft gears (be real sure you know what you are doing here!!!)
12) Remove the timing belt
13) Drain the radiator
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Need diagram to put timingbelt on 2001 kia sportage

prev.gif next.gif Timing Belt Removal & Installation SOHC To Remove:
  1. Disconnect battery negative cable.
  2. Remove fresh air duct.
  3. Drain engine coolant into an appropriate container and retighten radiator drain plug.
  4. Remove upper radiator hose.
  5. Remove fan clutch assembly bolts.
  6. Remove 5 cooling fan shroud bolts.
  7. Remove fan shroud and fan as an assembly.
  8. Loosen alternator mounting bolts and remove drive belt from pulley.
  9. Remove fan pulley.
  10. Remove 4 cooling fan assembly bolts.
  11. Remove cooling fan assembly.
  12. Remove 4 bolts and upper timing belt cover.
  13. Remove 2 lower bolts and lower timing belt cover.
  14. Loosen adjusting bolt and remove A/C belt.
  15. Remove alternator belt.
  16. Loosen power steering pump lock bolt and mounting bolt.
  17. Remove drive belt from crankshaft damper. Camshaft timing marks kia-03-20-7032.gif

  18. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
  19. Remove 5 bolts and remove damper.
  20. Remove timing belt guide from timing belt pulley.
  21. Loosen tensioner lock bolt.
  22. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt. NOTE: Mark the direction of timing belt rotation on the belt if it is being reused.
  23. Remove timing belt.
To Install:
Timing belt pulley timing marks kia-03-20-7035.gif

NOTE: Timing belt pulley timing mark and timing mark must be aligned.
Camshaft timing marks kia-03-20-7032.gif

NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
Timing belt installation kia-03-20-7036.gif

  1. Install timing belt with minimal slack from timing belt pulley to water pump and from water pump to camshaft pulley.
  2. Loosen tensioner lock bolt until tension is applied to timing belt. CAUTION
    Do not turn crankshaft counterclockwise.
  3. Turn crankshaft pulley 2 full turns clockwise and ensure timing marks are properly aligned.
  4. Tighten tensioner lock bolt to 33 ft lb (45 Nm).
  5. Apply a force of 21 lb to timing belt midway between idler pulley and camshaft pulley.
    • Deflection should measure 0.43-0.51 inch (11-13 mm)
    NOTE: if timing belt deflection is incorrect remove timing belt and install NEW tensioner spring.
  6. Install timing belt guide.
  7. Install crankshaft damper pulley.
  8. Install 5 crankshaft damper pulley bolts. Tighten bolts to 132 in lb (15 Nm).
  9. Install power steering pump drive belt.
  10. Adjust power steering pump drive belt tension and tighten lock bolt and mounting bolt.
  11. Install alternator drive belt.
  12. Install A/C drive belt.
  13. Install lower timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
  14. Install upper timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
  15. Install cooling fan assembly and 4 bolts. Tighten bolts to 27 ft lb (37 Nm).
  16. Install fan pulley.
  17. Install fan clutch and shroud as an assembly. Tighten bolts to 74 in lb (8 Nm).
  18. Tighten 4 cooling fan nuts to 16 ft lb (22 Nm).
  19. Adjust alternator belt tension and tighten alternator mounting bolts.
  20. Install upper radiator hose.
  21. Install fresh air duct.
  22. Connect battery negative cable.
  23. Refill/bleed cooling system.
DOHC To Remove:
  1. Disconnect battery negative cable.
  2. Remove fresh air duct.
  3. Remove 5 cooling fan shroud bolts and 4 thermo-modulated fan nuts.
  4. Remove 4 thermo-modulated fan shroud fasteners.
  5. Remove generator drive belt.
  6. Remove fan pulley (located above crankshaft pulley).
  7. Remove 4 bolts and splash shield (located under front of vehicle).
  8. Remove A/C drive belt and power steering drive belt. Timing Belt Removal kia-03-20-7097.gif

  9. Remove 5 bolts and upper timing belt cover.
  10. Remove 2 bolts and lower timing belt cover.
  11. Loosen tensioner lock bolt and pivot tensioner pulley outboard.
  12. Retighten tensioner lock bolt. NOTE: Mark timing belt for rotation if it is being reused.
  13. Remove timing belt.
To Install:
Crankshaft match marks 79245g25.gif

  1. Align marks on timing belt pulley and pump body. Camshaft pulley alignment marks 79245g28.gif

  2. Align marks on camshaft pulleys with alignment marks on seal plate.
  3. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
  4. Loosen tensioner lock bolt.
  5. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
  6. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
  7. Apply a force of 22 lbs to timing belt between camshaft sprockets.
    • Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)
    NOTE: Replace tensioner spring if timing belt deflection is excessive.
    Timing Belt Installation kia-03-20-7097.gif

  8. Install lower timing belt cover.
  9. Install upper timing belt cover.
  10. Install power steering drive belt and adjust belt tension.
  11. Install fan pulley.
  12. Install generator drive belt and adjust belt tension.
  13. Install A/C drive belt and adjust belt tension.
  14. Install splash guard.
  15. Install fan and fan shroud.
  16. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
  17. Install fan shroud mounting bolts.
  18. Install fresh air duct.
  19. Connect hose to resonance chamber.
  20. Connect battery negative cable.
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1992 Volvo 960 Broken timing belt - need to locate alignment marks for crankshaft and camshaft and associated reference marks for TDC or other position. Car was cranked AFTER belt broke - Crankshaft Is...

IF U BROKE THIS BELT WHILE DRIVING U HAVE BENT THE VALVES IN THE ENGINE, THIS IS WHAT IS CALLED AN INTERFERENCE DESIGN ENGINE, THAT MEANS WHEN THE TIMING BELT BREAKS THE PISTONS HIT THE ENGINES VALVES
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Replaced timing belt, but van will not start?

It is possible that this is a zero clearence engine. Meaning that the valves can hit the pistons if the cam timing is off or the timing belt breaks. I would strongly suspect that you have bent valves. This can easily be diagnosed with a compression test. If valves are bent the repair will require at least a rebuilt cylinder head and gaskets. It is also possible that there could be piston damage as well. The reason it is not starting is it has no compression due to bent valves.
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Timing Belt broke, I need copy of procedures to install a new one

Try the autozone.com website. If you register the vehicle you will have access to an online repair manual for the car. It's free and the steps for changing the timing belt may be available there. Regardless, it's a handy resource for doing maintenance on your car. Hope this helped and best wishes.
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Timing belt alignment

A factory service manual would help, but I'm assuming that if you had one, you probably wouldn't be on this site.

To set the timing, you need to first perform the obvious: remove the accessory drive belts, cam pulley covers, and engine fan and hub. Next you'll need to rotate the engine by hand until the timing marks on the camshaft sprockets and crankshaft are aligned with their corresponding stationary marks. The 0 degree mark on the lower timing belt cover is the timing mark for the crankshaft pulley. There is a mark (small, vertical formed indentation) for the left camshaft pulley on the backing plate behind the pulley near the 1 o` clock position. The same mark exists for the right camshaft pulley only it is on the backing plate near the 8 o`clock position (making it difficult to see). With the crankshaft placed at the zero mark, you can observed where the timing discrepancy exists.

(TIP: Once the right camshaft timing is properly lined up, etch an additional mark on the pulley's face and the backing plate at the 12 o`clock position. This will make it easier to align the pulley for furture adjustments and repairs)

To set the timing correctly, move the crankshaft pulley to 12 deg. BTDC. Being careful to not disturb the position of the crankshaft once it has been moved to that position, remove the crankshaft pulley, lower timing belt cover, timing belt tensioner, and timing belt. Compress the timing belt tensioner and if the original ring pin isn't available to retain the tensioner a small allen wrench can be used to achieve the same results. Line up both camshaft marks and reinstall the timing belt and timing belt tensioner (do not remove the timing belt tensioner tool used to maintain the tensioner piston in a compressed position). When installing the timing belt, be sure to allow the least amount of slack to exisit between the left camshaft pulley and the crankshaft sprocket, but without moving the pulleys.

Next, remove the timing belt tensioner piston retention tool and mount the lower timing belt cover and crankshaft pulley (without fully installing them). Rotate the crankshaft pulley to the 0 deg. mark. If done correctly, moving the crankshaft pulley from 12 deg. BTDC to 0 deg. will remove all remaining slack from the timing belt assembly and the camshaft pulleys and crankshaft pulleys will be lined up with their corresponding marks. Once proper timing has been achieved, install all removed parts.

(Another TIP: I hope it's not necessary, but in case it is, I'll remind you that proper torque of all bolts are necessary as this is an all aluminum engine. Stripping out bolts holes due to over-tightening bolts occurs very easily and become very annoying to deal with [e.g. alternator belts not being able to be tightened completely and constantly squealing every few days, etc.])
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