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P0410 code for 2002 Saturn L100. What is a secondary air injection system?

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  • Cars & Trucks Master
  • 552 Answers

Secondary air injection pump go on youtube they have vedeos on how to troubleshoot and repair

Posted on Oct 22, 2013

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Posted on Jan 02, 2017

drsinister69
  • 2317 Answers

SOURCE: OBD Code P0410, Secondary Air Injection System.

Usual causes are air in air pump, solenoid malfunction, the secondary air check valve, or loss of power to pump solenoid. Pinched, loose, cracked, or broken hoses can also cause this code.

Posted on Oct 18, 2010

  • 118 Answers

SOURCE: 2002 pontiac montana van ''service engine soon'' light

Diagnostic Aids

  • Low system airflow can cause an intermittent complaint. Inspect for the following conditions:
    • Any restriction in the exhaust system that may produce back pressure
    • Pinched, kinked, restricted, or leaking pipes, hoses, or fittings
    • A restricted pump inlet hose, duct, or filter
    • Pinched, kinked, restricted, or leaking vacuum lines
    • Heat damage
  • A short to voltage in the pump relay control circuit can result in the AIR pump running continuously with the ignition OFF by back-feeding to ground. This will eventually result in pump failure.
  • An AIR pump that had become inoperative and had shown indications of having exhaust gases in the outlet port would indicate check valve failure.
  • Notice Do not operate the AIR pump for more than 60 seconds. Continuous operation of the AIR pump in excess of 60 seconds will damage the AIR pump.

    If the DTC cannot be duplicated and is determined to be intermittent, reviewing the Failure Records data can be useful in determining when the DTC was last set. Also refer to Intermittent Conditions

Posted on Oct 11, 2009

Molson02536
  • 3854 Answers

SOURCE: Code P0410- Secondary Air Injection Malfunction

The air injection reaction system (AIR) is on all 2004+ 4.2's. There is an electric blower under the truck, tucked inside the frame rail about under the drivers seat. The blower draws it's clean air from a hose tied into the air inlet tube between the airfilter box and Throttle body, pressurizes it slightly and blows this clean air into a port in the cylinder head directly above the exhaust manifold, dead center. There is a can shaped check valve bolted to this port with the air hose clamped to it and an electrical connection. The most common failure point of this system is this check valve. Remove the hose, the electrical connection and 2 bolts and it's off. Very easy. Problem is, it's about a $125 dealer only item.:banghead: The check valve gets corroded/cruded up and doesnt seat. Let it go long enough and moisture from the exhaust can back flow into the system and destroy the $$$ electric air blower. I'd start by removing and checking the valve and check the hoses for water.
Inspect the air pump and wire harness under the Trailblazer's frame rail, since you did mentioned that your had your transmission serviced and they would have had to work under there to remove the transmission pan to replace the transmission fluid and filter. There are 2 fuses you need to check also. AIR fuse 60amp....AIR solenoid fuse 15amp.
Good luck and thank you for using Fixya

Posted on Mar 11, 2010

  • 478 Answers

SOURCE: have 2005 trailblazer check engine light on and

If you have a "Air pump installed on your TB then you need to replace pump and or check to make sure that the hose's are all connect to it prior to replacing the pump which is dependisng on which engine you have on the lower left side (passenger)
Models Affected
1999-2003 Chevrolet Blazer, S10
1999-2001 GMC Jimmy
1999-2003 GMC Sonoma
1999-2001 Oldsmobile Bravada
All with 2.2L or 4.3L Engine (VINs 4, H, 5, W -- RPOs LN2, L43, L35)
Condition
Some owners may comment on the check engine light being illuminated. Upon
investigation, the technician may find a DTC P0410 indicating there is a concern in the
secondary air injection system.
Cause
This concern may be attributed to water that may have collected in the AIR pump or the
vent solenoid and frozen or corroded the pump.
Correction
Replace the AIR pump and install a new inlet hose and solenoid tube assembly using
the following procedure:
1. Prep vehicle.
2. Raise vehicle on hoist.
3. Remove shield covering AIR pump.
4. Remove hose and vacuum lines from pump and solenoid.
5. Remove AIR pump inlet hose. Do not re-use.
6. Disconnect electrical connectors from pump and solenoid.
7. Remove pump mounting bolts and pump.
8. Transfer isolators from the old pump to the new pump.
9. Install new AIR pump and bolts to vehicle. Tighten the bolts to 17N·m (12.5 lb ft).
10. Route new hose assembly up between engine and fender. It should come up near
the area between the battery and the coolant bottle.
11. Connect new inlet hose to pump inlet.
12. Connect old outlet hose to pump outlet.
13. Connect electrical connector to pump.
14. Connect electrical connector for solenoid to connector on the new hose assembly.
15. Connect the hose with the white nipple to the vacuum source hose.
16. Connect the remaining hose to the shut off valve.
17. Install shield covering AIR pump.
18. Lower vehicle.
19. Remove coolant reservoir nut nearest the battery.
20. Route new hose assembly between the battery and the coolant reservoir with the solenoid on top.
21. Install the solenoid bracket onto the coolant reservoir stud and reinstall the nut
back into the vehicle.
22. Use a wire tie to keep the new hose assembly away from the engine. On four
cylinder engines, tie to the AIR outlet hose. On six cylinder engines, tie to an
available hole in the radiator fan shroud.
Part Information
Part Number Description Quantity

Posted on Apr 13, 2010

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I have a service engine soon light on and have hooked up an OBD11 reader to it and got code P0410 pertaining to a secondary air injection problem. hoses are fine, pump is new.


P0410 Oldsmobile - Secondary Air Injection System Malfunction

Possible causes: - Faulty Vacuum hoses damaged
- Faulty Air Pump inoperative
- Air bypass solenoid harness is open or shorted
- Air bypass solenoid circuit poor electrical connection
- Air bypass solenoid leaking/blocked or stuck open/closed
- Air diverter valve leaking/blocked or stuck open/closed

Tech notes: Visually inspect AIR pump and AIR bypass valve harness and connector, if connector are OK, then replaced AIR bypass valve.

When is the code detected? The secondary air injection system does not detect the presence of air in the exhaust when introduced by the secondary air injection system.

Possible symptoms: - Engine Light ON (or Service Engine Soon Warning Light)
- Engine hesitation

P0410 Oldsmobile Description An air pump is used on the vehicle to lower tail pipe emissions on start-up. The Powertrain Control Module (PCM) grounds the Air pump relay control circuit which energizes the Air pump. The PCM also grounds the Air combination valve vacuum control solenoid circuit, which energizes the Air vacuum control solenoid. Vacuum is then applied to both Air combination valve diaphragms which opens the shut off valves. The PCM enables both circuits simultaneously when Air system operations id desired. When the AIR system is active, then Air pump forces fresh air into the exhaust stream in order to accelerate catalyst operation. The AIR combination valves replace the conventional check valves. When the AIR system is inactive the shut off valves prevent air flow in either direction.
P0410 Oldsmobile Secondary Air Injection System Malfunction

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Saturn SLI trouble code P0410


P0410 is Secondary Air Injection System Malfunction.

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2 Answers

What does this code mean? P0410


Diagnostic Test Code (DTC) P0410 indicates that your secondary air injection system is not functioning properly.
Not all 2001 Chevrolet Bazers are equipped with secondary air injection. The secondary air injection system was added to vehicles that were to be sold in certain areas where the emissions laws required it, like the State Of California.

The Powertrain Control Module (PCM) monitors the system by commanding the secondary air blower motor to run and the air injection solenoid to open. This causes additional oxygen to enter the exhaust system. The PCM then monitors the signal from the oxygen sensors to see if the commanded air has in fact, entered the exhaust system. Code P0410 sets when the PCM has commanded the blower motor on and the solenoid open and there is little or no change in the oxygen sensor signal.

GM has had some problems with these systems and there has been a Technical Service Bulletin (TSB) issued that addresses some of the known concers. Below is a brief description of the TSB and the issues involved.

Bulletin No.: 04-06-04-015A
Date: November 28, 2006
TECHNICAL
Subject:
LN2, L43 or L35 Engine SES/MIL Light Illuminated, AIR Pump Ingesting Water and DTC P0410 Set (Replace AIR Pump and Inlet Hose Assembly)
Models:
1999-2003 Chevrolet Blazer, S10
1999-2001 GMC Jimmy
1999-2003 GMC Sonoma
1999-2001 Oldsmobile Bravada
with Vortec 2.2L I4 or 4.3L V6 Engine (VINs 4, 5, W - RPOs LN2, L43, L35)
Condition
Some customers may comment on the SES/MIL light being illuminated. Upon investigation, the technician may find a DTC P0410 indicating that there is a concern in the secondary air injection system.
Cause
Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump.
Correction
Replace the AIR pump and install a new inlet hose and solenoid tube assembly...

The bulletin goes on and gives detailed information on how to perform the repair and the part numbers of the replacement parts needed to do so. Your local dealer can provide the parts for you and you can probably get them to print out a complete copy of the bulletin for you. It is not really hard to do if you want to do this yourself.

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1 Answer

Am looking for what the carmd code p0410 means for a 2004 buick ranier - my car md is not working right.


CEL light/code P0410, secondary air system fault.
DTC P0410 - Secondary Air Injection System

Suspect -
Relay/fuse (box B) loc 3 ,15amps
Pump $434(new) / $243 (Remanufactured) / $95 (used,Ebay)
solenoid $73
check valve $18
http://www.autopartswarehouse.com

A new pump, or simulator!

What signals the ECU, if the seconary Air Injection system isn't working?
H20 sensors, if running rich > Xtime throw code!
The pump only runs when the engine is cold, so the air & rich fuel mix is burnt in the exhaust manifold, so there's less Emission.

May 09, 2011 | 1997 Volvo 960

1 Answer

OBD Code P0410, Secondary Air Injection System. What do I repair?


Usual causes are air in air pump, solenoid malfunction, the secondary air check valve, or loss of power to pump solenoid. Pinched, loose, cracked, or broken hoses can also cause this code.

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410 secondary air injection malfunction code comes up


P0410 Secondary Air Injection System
"Secondary Air" is an abbreviated term for the "Secondary Air Injection System". This system uses a separate air pump and a series of metal and rubber tubes to force outside air into the exhaust stream and help the catalytic converter burn away excessive emissions.

Possible causes and fixes are:
#1 Poor connection, rubbed-through wire insulation or a broken wire inside the insulation.

#2 Inspect harness connectors for backed-out terminals, improper mating, broken locks, improperly formed or damaged terminals, poor terminal-to-wire connection, and damaged harness.

#3 Check for worn or loose AIR pump drive belt.

#4 Check for pinched, kinked or restricted AIR pipes, hoses or fittings.

Problems with this system can stem from electrical circuits, solenoids, or switches that control the pump and valves. Other problems include sticking valves, loose, rusted, or poorly connected lines, a broken drive belt, or possibly a bad pump.

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