Question about Volkswagen Cars & Trucks

Open Question

Secondary air injection system - Volkswagen Cars & Trucks

Posted by Anonymous on

Ad

6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of.(from cars to computers, handyman, and even drones)
click here to download the app (for users in the US for now) and get all the help you need.
Goodluck!

Posted on Jan 02, 2017

Ad
  • 883 Answers

SOURCE: vw passat 2000 1.8t front wheel drive

please rate me solved...thanks

DTC P0411/16795: SECONDARY AIR SYSTEM - INCORRECT FLOW DETECTED
Test Requirements
Ensure all fuses are okay, battery voltage is at least 11.5 volts, all electrical accessories are off, A/C is off.
Ensure engine is mechanically sound.
Test Procedure

NOTE
Secondary air system is activated by ECM and blows air into exhaust pipe
upstream of catalytic converter for 100 seconds during a cold start, 41-91°F (5-
33°C). Engine must be cold to perform following test procedure.

1. Ensure fuse and secondary fuse (secondary fuse is 40 amp and is located in fuse holder on top of battery)
are okay. Check hoses and components of Secondary Air Injection System, for damage, loose fit and
improper installation, check vacuum hoses for Secondary Air Injection System. Repair as necessary.
Erase DTC memory. Verify repair. If DTC does not reset, test is complete. Perform ECM relearn
procedure. See TEST DRIVE RELEARN PROCEDURE .
2. Remove engine cover. Disconnect pressure hose from Secondary Air Pump Motor (V101), by pressing
buttons on hose connector. See Fig. 33 . Using scan tool, check Secondary Air Pump Motor (V101) in
scan tool Output Diagnostic Test Mode (Secondary Air Pump Relay activation mode). See OUTPUT
DIAGNOSTIC TEST MODE .
3. Secondary Air Pump Motor (V101) should run in intervals and air should exit pump at hose connection.
If Secondary Air Pump Motor (V101) is okay, go to step 7 . If motor runs and no air exits secondary air
pump motor, replace faulty Secondary Air Pump Motor (V101). Erase DTC memory. Verify repair. Test
is complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE . If
secondary air pump motor does not run, go to next step.
4. Disconnect Secondary Air Pump Motor (V101) harness connector, install LED test light at secondary air
pump harness connector terminals. Turn ignition on. Using scan tool, activate Secondary Air Pump Motor
(V101) in scan tool Output Diagnostic Test Mode (Secondary Air Pump Relay activation mode). See
OUTPUT DIAGNOSTIC TEST MODE . LED test light at Secondary Air Pump Motor (V101) harness
connector should flash. If LED test light at Secondary Air Pump Motor (V101) harness connector does
not flash, go to next step. If LED test light at Secondary Air Pump Motor (V101) harness connector
flashes, replace faulty Secondary Air Pump Motor (V101). Erase DTC memory. Verify repair. Test is
complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE .
5. Using DVOM check resistance of Secondary Air Pump Motor (V101) wiring. See appropriate WIRING
DIAGRAM under ENGINE PERFORMANCE in SYSTEM WIRING DIAGRAMS. Resistance should
be a maximum of 1.5 ohms for each reading. Check wiring for short circuit to one another in Secondary
Air Pump Motor (N101) harness connector. Repair as necessary. Erase DTC memory. Verify repair. Test
is complete. Perform ECM relearn procedure.
Secondary Air Pump Motor (N101) wiring is okay, go to next step.
6. Check Secondary Air Pump Relay (J299) and Secondary Air Pump Relay (J299) wiring. See DTC
P0418/16802: SECONDARY AIR PUMP RELAY (J299), MALFUNCTION . Repair or replace as
necessary. Erase DTC memory. Verify repair. Test is complete. Perform ECM relearn procedure. See
TEST DRIVE RELEARN PROCEDURE .
7. Disconnect vacuum hose from Secondary Air Injection Valve (N112) and disconnect pressure hose from
secondary air pump motor, press buttons on pressure hose connector to disconnect pressure hose. See Fig.
34 . Blow lightly into disconnected pressure hose, Combi-Valve should be closed. Connect hand vacuum
pump to disconnected vacuum hose and apply vacuum to Combi-Valve, Combi-Valve should open. If
Combi-Valve opens when vacuum is applied, Combi-Valve is okay. Go to next step. If Combi-Valve
does not open when vacuum is applied, replace faulty Combi-Valve. Erase DTC memory. Verify repair.
Test is complete. Perform ECM relearn procedure. See TEST DRIVE RELEARN PROCEDURE .
8. Check Secondary Air Injection Valve (N112). See DTC P0412/16796: SECONDARY AIR
INJECTION VALVE (N112), ELECTRICAL CIRCUIT MALFUNCTION . Repair as necessary.
Erase DTC memory. Verify repair. Test is complete. Perform ECM relearn procedure.
NOTE: Do not use compressed air to check Combi-Valve.
2000 Volkswagen Passat GLS
2000 ENGINE PERFORMANCE Self-Diagnostics - 1.8L Turbo

Posted on Jun 21, 2008

Ad
  • 373 Answers

SOURCE: secondry air injection system malfunction

Hi. I'm reading your request.

Your S10 . has a small fuse box Next to the battery.
1 - air solenoid 10 amp.
1 - air fuse 30 amp.
1 - Mini relay (air relay)

On under hood main fuse block you have.
1 - fuse Engine E 10 amp.

Posted on Jul 12, 2008

  • 18 Answers

SOURCE: Read a PO410 code,1996 850 GLT volvo, secondary

The most common cause is either a bad air pump (under your battery tray) and/or a bad SAS check valve which is connected in to your exhaust next to the firewall in the engine compartment.  It could also be a bad relay for the motor.  Less common, but possible, other bad components are the vacuum solenoid that controls the SAS valve, which is located by the radiator or a broken/leaking vacuum line to or from the solenoid.

You can test the motor by jumping the relay or applying 12v straight to it.  If the motor runs it most likely is not the problem.  If not, it's likely that there is water in it and you should replace both the motor and SAS valve.  The SAS valve is a pain to get unbolted, at least on turbo cars.  You can check the solenoid by just making sure there is vacuum going to the SAS valve a few seconds after starting up the car cold, and checking the lines for any obvious wear in the rubber elbows or breaks in the plastic line.

Posted on Apr 10, 2009

  • 14036 Answers

SOURCE: secondary air injection system malfunction

CHECK AIR PUMP FUSE 25 AMP AND CHECK THE SECONDARY AIR INJECTION PUMP RELAY.IF ALL IS GOOD AIR PUMP HAS A BAD SOLENOID OR THE PUMP IS FAULTY.

Posted on Mar 03, 2010

Molson02536
  • 3854 Answers

SOURCE: secondary air injection system

This is a pump that sits underneath your front bumper on the passenger side. It is about the size of a baseball and has two hoses going into it. I would suggest you replace it yourself as it would cost you about $360.00 if you were to go through the dealer.

Water intrusion is what will typically kill these electric pumps. There is a Technical service bulletin (#04-06-04-015) Regarding this problem, according to the tsb, you will need a new pump and there is a hose assy. #12590627) that has you reroute the pump from future water intrusion or it is guaranteed to fail again.

Although I have had water in the pump I did not see any indication of the inlet hose as the cause. It was suggested that the one way metal check valves ($15.00) that mount to the rt & lt exhaust manifold are worn and allow water from the exhaust to get sucked back into the pump. I first replaced the pump and within a week of dry weather driving the light came back on. I checked the pump and it was again full of water. I just replaced the valves which had deteriorated on the inside. So hopefully this will eliminate the problem. Note - The valves are impossible to remove without removing the 1/2 tubes (held on with 2 nuts) they are attached to the manifold with. The valve threads seize to the tube thread and had to be clamped in a vise to remove - I actually had to hacksaw the valve section to get it off the pipe. Careful as not to damage the threads.

Good luck and try autopartsdirect2you for a new pump and it has life time warranty.

TSB #04-06-04-015 - (Mar 22, 2004)

Condition
Some owners may comment on the check engine light being illuminated. Upon investigation, the technician may find a DTC P0410 indicating that there is a concern in the secondary air injection system.

Cause
Water may have collected in the AIR pump or the vent solenoid and frozen or corroded the pump.

Correction
Replace the AIR pump and install a new inlet hose and solenoid tube assembly using the following procedure:

Prep vehicle.
Raise vehicle on hoist.
Remove shield covering AIR pump.
Remove hose and vacuum lines from pump and solenoid.
Remove AIR pump inlet hose. Do not re-use.
Disconnect electrical connectors from pump and solenoid.
Remove pump mounting bolts and pump.
Transfer isolators from the old pump to the new pump.
Install new AIR pump and bolts to vehicle.

Tighten
Tighten the bolts to 17N·m (12.5 lb ft)

Route new hose assembly up between engine and fender. It should come up near the area between the battery and the coolant bottle.
Connect new inlet hose to pump inlet.
Connect old outlet hose to pump outlet.
Connect electrical connector to pump.
Connect electrical connector for solenoid to connector on the new hose assembly.
Connect the hose with the white nipple to the vacuum source hose.
Connect the remaining hose to the shut off valve.
Install shield covering AIR pump.
Lower vehicle.
Remove coolant reservoir nut nearest the battery.
Route new hose assembly between the battery and the coolant reservoir with the solenoid on top.
Install the solenoid bracket onto the coolant reservoir stud and reinstall the nut back into the vehicle.
Use a wire tie to keep the new hose assembly away from the engine. On four cylinder engines, tie to the AIR outlet hose. On six cylinder engines, tie to an available hole in the radiator fan shroud.

12590627 Hose Assembly - Secondary Air Injection

12568324 Pump, Secondary Air Injection for 2001 L35 + 2000-2003 L43/LN2

12560095 Pump, Secondary Air Injection for 1999-2000 L35

Hope that helps

Posted on Mar 06, 2010

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

My 2008 Trailblazer has OBD-II code P2430. How do I replace the secondary air injection pump?


This code doesn't mean to replace the air pump ,
DTC P2430 : Secondary Air Injection (AIR) System Pressure Sensor Circuit
Circuit/System Description
The secondary air injection (AIR) system aids in the reduction of hydrocarbon emissions during a cold start. The system forces fresh filtered air into the exhaust stream in order to accelerate the catalyst operation. An electric air pump, the secondary AIR injection pump, provides filtered air on demand to the AIR control solenoid valve/pressure sensor assembly. The AIR control solenoid valve/pressure sensor assembly controls the flow of air from the AIR pump to the exhaust manifold. The AIR solenoid relay supplies the current needed to operate the AIR control solenoid valve/pressure sensor assembly. A pressure sensor is used to monitor the air flow from the AIR pump. The engine control module (ECM) supplies the internal pressure sensor with a 5-volt reference, an electrical ground, and a signal circuit.
This is a pressure sensor problem . What this video on testing !
Chevrolet Malibu P2432 Secondary Air Injection System

May 11, 2017 | Cars & Trucks

1 Answer

Mercedes Benz R 350, 2008 error P0411


Error Code: P0411
Description:
Secondary Air Injection (AIR) System - Incorrect Flow Detected
Indication:
Malfunction Indicator Lamp (MIL) ON.
Reasons:
Secondary air injection (AIR) pump.
Secondary air injection (AIR) valve.
Secondary air injection (AIR) hose(s).

Feb 21, 2014 | 2007 Mercedes-Benz C230 Sedan

1 Answer

I replaced my secondary air check valve on my 2001 chevy tahoe but code 1416 still comes up. what else can i check


here is what i found on p1416.



P1416 Chevrolet
P1416 Chevrolet - Secondary Air Injection System Bank 2
Possible causes
- Faulty Secondary Air Injection (AIR) pump
- Secondary Air Injection check valve bank 2
- Secondary Air Injection (AIR) pump electrical circuit fault
- Blocked Secondary Air Injection (AIR) system

When is the code detected?

The P1416 code is set when no O2 sensor voltage change is detected by the Engine Control Module (ECM).


Possible symptoms
- Engine Light ON (or Service Engine Soon Warning Light)


P1416 Chevrolet Description
An Secondary Air Injection (AIR) pump is used on this vehicle to lower tail pipe emissions on start-up. The PCM supplies a ground to the AIR pump relay, which energizes the AIR pump. The Powertrain Control Module (PCM) monitors the HO2S voltages to diagnose the AIR system. During the AIR test the PCM activates the AIR pump during closed loop operation. When the AIR is activated, the PCM monitors the HO2S voltages and short term fuel trim values for both banks of the engine. If the AIR system is operating properly, the HO2S voltages should go low and the short term fuel trim should go high.

Jan 23, 2014 | 2001 Chevrolet Tahoe

1 Answer

Code po 491 and po 492


P0491 Secondary Air Injection System (Bank 1)
P0492 Secondary Air Injection System (Bank 2)
Good luck for you!
OBD2 code reader

Jun 25, 2013 | 2001 BMW 330

1 Answer

How to clean secondary air injection incorrect upstream flow detected Code PO411


The valve may need to be replaced. Only air flows thru the components.

Jul 03, 2012 | 2008 Chevrolet TrailBlazer LT

1 Answer

I have a 2000 vw passat GLX V6 5 Speed with the error codes p1411 -p1423 how do i fix it


P1411 = Secondary air injection system, bank 2 - insufficient flow detected.
Probable cause: Intake leak, hose(s) blocked / leaking, secondary air system valve / solenoid.

P1423 = Secondary air injection system, bank 1 - insufficient flow detected.
Probable cause: Intake leak, hose(s) blocked / leaking, secondary air system valve / solenoid.


Mar 13, 2011 | 2000 Volkswagen Passat 4Motion

1 Answer

What is p 2447 air inject system pump


DESCRIPTION

The Secondary Air injection (AIR) system consists of an air pump, the Air Switching Valve (ASV), a pressure sensor, the Air Injection Control Driver (AID) and the ECM. For a short time after cold engine starts, the AIR system pumps secondary air to the exhaust port of the cylinder head to purify the exhaust emissions. The secondary air is supplied by the air pump and is pumped to the exhaust port through the ASV.
The AID drives the ASV and the air pump according to command signals transmitted by the ECM. The pressure sensor detects the pressure in the secondary air passage when the AIR system is ON and OFF, and transmits a pressure signal to the ECM.
The AID is not only equipped to drive the pump and valve, but also with a diagnosis function to detect malfunctions in the AIR system circuit.

Nov 21, 2010 | 2008 Toyota Tundra

2 Answers

Obd code of p0411 on a 1999 ford mustang 3.8 v-6 what do I check to correct


That's s failure of the secondary air pump. It'll have to be changed. It's an emissions component meant to help with cold start emissions. It won't cause engine running trouble but at inspection time you'll fail for smog. Change it before then and you'll be fine.

May 16, 2010 | 1999 Ford Mustang Cobra

1 Answer

I have a code P0491 coming up on my 2004 Dodge Stratis, this is a secondary fuel injection system and don't know wear to start to correct this.


P0491 Secondary Air Injection System (Bank 1)
This code is not fuel injection but air injection, replace the secondary air injection pump.

Apr 20, 2009 | 2004 Dodge Stratus

Not finding what you are looking for?
Cars & Trucks Logo

Related Topics:

17 people viewed this question

Ask a Question

Usually answered in minutes!

Top Volkswagen Experts

Colin Stickland
Colin Stickland

Level 3 Expert

22246 Answers

yadayada
yadayada

Level 3 Expert

76846 Answers

Jeffrey Turcotte
Jeffrey Turcotte

Level 3 Expert

8560 Answers

Are you a Volkswagen Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...