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I need to remove the floor ducts - 2001 Ford F150 Styleside SuperCrew

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How do you remove the heater floor duct that takes heat from the heater to the rear seat? Do you have to remove the floor mat, and if so, how is that done?


Take out the front seats and console(if equipped) to access the ducts under the carpet. Heater core is a 5 hour job for trained technicians.
Once the seats are out, remove the sill plates and maybe even the rear seat for access.
Many people cut the ducts and use duct tape to reinstall.

Wow! Actual use for duct tape, as intended!

May 03, 2015 | 1998 Buick Park Avenue

1 Answer

Camary 2003, Remove floor air duct to drop blower motor.


If you have a floor air vent, then it is likely that you will drop things down the vent ... The first thing that you will need to do is to unscrew the vent cover. ... side holding this into place, so take a suitable screwdriver, and use this to remove all of the .

Apr 15, 2012 | 2003 Toyota Camry

1 Answer

2002 trailblazer has four loud clicking noise when i start it sounds like it is be hind 4wd selector switch?


#04-01-38-002A: Clicking Noise From Instrument Panel After Vehicle is Started (Replace Mode Valve Actuator Assembly Using Special Tool GE-47676) - SUPERSEDED BY BULLETIN 05-01-38-001A - (Oct 21, 2005) Mode Valve Actuator Replacement Tools RequiredGE-47676 Mode Actuator Removal Tool
Removal Procedure
  1. Remove the left floor duct. Refer to Floor Air Outlet Duct Replacement - Left Side .
  2. Important: The service actuator is positioned in the bi-level mode. Place the mode door in the middle of the door's travel.
  3. Disconnect the mode actuator electrical connector.
  4. Remove the mode actuator mounting screws.
  5. Using GE-47676 remove the mode actuator.
Installation Procedure
  1. Install the mode actuator.
  2. Notice: Refer to Fastener Notice in the Preface section.
  3. Install the mode actuator mounting screws.
  4. Tighten
    Tighten the screws to 1.9 N·m (17 lb in).
  5. Connect the mode actuator electrical connector.
  6. Install the left floor duct. Refer to Floor Air Outlet Duct Replacement - Left Side .

Jul 29, 2011 | 2002 Chevrolet TrailBlazer

1 Answer

Need to replace heater core? how do i remove old one and replace new one?


Here are the instructions with a diagram. If you need to enlarge the diagram save it to your picture files and then enlarge it there.

1. Disconnect battery ground cable, then drain cooling system. See: Engine, Cooling and Exhaust\Cooling System\Service and Repair

2. Disconnect heater hoses from heater core. Plug heater hoses and core fittings to prevent coolant spillage.


3. Remove bolt located below windshield wiper motor, attaching left end of plenum to dash panel.


4. Remove nut attaching upper left corner of evaporator or heater case to dash panel.
5. Disconnect vacuum control system supply hose from vacuum source, then push grommet and hose into passenger compartment.

6. Remove all instrument panel retaining screws and pull instrument panel back as far as possible without disconnecting any wire harnesses.
7. Loosen right door sill plate and remove side cowl trim panel.

8. Disengage temperature control cable housing from bracket on top of plenum. Disconnect cable from temperature blend door crank arm.

9. On models w/Automatic Temperature Control (ATC) , remove cross body brace and disconnect wiring harness from temperature blend door actuator and disconnect ATC sensor tube from evaporator case connector.
10. Disconnect vacuum harness at vacuum connector near floor air distribution duct.

11. Disconnect white vacuum hose from outside recirculating air door vacuum motor.
12. Remove two hush panels.

13. Remove one plastic push fastener retaining floor air distribution duct to left end of plenum. Remove left screw and loosen right screw on rear face of plenum. Remove floor air distribution duct.

14. Remove two screws from rear side of floor air distribution duct to plenum. To remove right screw, it may be necessary to remove the two screws attaching lower panel door vacuum motor to mounting bracket.

15. Remove push fastener attaching floor air distribution duct to left end of plenum, then remove floor air distribution duct.
16. Remove two nuts located along lower flange of plenum.
17. Carefully move plenum rearward, so that heater core tubes and plenum case upper stud clear openings in dash panel, then remove plenum from vehicle by rotating upper portion of the plenum forward, down and out from under instrument panel. It may be necessary to carefully pull lower edge of instrument panel rearward while plenum is being removed from behind instrument panel.
18. Remove retaining screws from heater core cover, then the cover from plenum assembly.

19. Remove retaining screw from heater core inlet and outlet tube bracket.


Heater core removal and installation diagram.




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20. Pull heater core and seal assembly from plenum assembly.
21. Reverse procedure to install.

Jan 06, 2011 | 1993 Mercury Grand Marquis

1 Answer

Only cold air is available, what can I do to fix the blend door temporarily


I would repair the problem if I have to disassemble the varioius parts to get at the air doors --- In-Vehicle Temperature Sensor Removal & Installation To Remove:
In-vehicle temperature sensor ford-10-00-433.gif

  1. Remove the climate control head.
  2. While pressing the retaining tabs inward, remove the in-car temperature sensor.
To Install:
  1. While pressing the retaining tabs inward, install the in-car temperature sensor.
  2. Install the climate control head.
---
Air Door Actuators/Motors Removal & Installation Air Inlet Door (Recirculation) Vacuum Motor To Remove:
  1. Remove the instrument panel.
  2. Remove the air inlet door motor mounting screws. CAUTION
    Do not attempt to bend any part of the air inlet duct door lever.
  3. Rotate and remove the air inlet door vacuum control motor.
To Install:
  1. Rotate and install the air inlet door vacuum control motor.
  2. Install and tighten the mounting screws.
  3. Install the instrument panel.
Defroster Door Vacuum Motor To Remove:
  1. Remove the passenger air bag module from the instrument panel.
  2. Disconnect the vacuum line and remove the mounting screws. CAUTION
    Do not attempt to bend any part of the defroster airflow mode door lever.
  3. Rotate and remove the vacuum control motor from the defrost door lever.
To Install:
  1. Rotate and install the vacuum control motor on the defrost door lever.
  2. Install and tighten the mounting screws.
  3. Connect the vacuum line to the vacuum control motor.
  4. Install the passenger's air bag module.
Floor Console Register Duct Vacuum Motor To Remove:
  1. Remove the floor console.
  2. Remove the right-side instrument panel insulator.
  3. Working from the passenger's footwell, disconnect the vacuum hose.
  4. Remove the screws and the floor console register duct vacuum control motor. CAUTION
    Do not attempt to bend any part of the floor console register duct door lever.
  5. Rotate and remove the vacuum control motor from the floor console register duct door.
To Install:
  1. Rotate and install the vacuum control motor onto the floor console register duct door.
  2. Install and tighten the mounting screws.
  3. Connect the vacuum hose to the floor console register duct vacuum control motor.
  4. Install the insulator under the dash.
  5. Install the floor console.
Panel/Floor (Heater Air Damper) Door Vacuum Motor To Remove:
Panel/floor door vacuum control motor shield ford-10-00-403.gif

  1. Working through the driver footwell, remove the two screws and the shield. CAUTION
    Do not attempt to bend any part of the airflow mode door lever.
  2. Label and disconnect the two vacuum hoses.
  3. Remove the vacuum control motor mounting screws.
  4. Lift, rotate and remove the panel/floor (heater air damper) door vacuum control motor from the door lever.
To Install:
  1. Install the panel/floor (heater air damper) door vacuum control motor on the door lever.
  2. Install and tighten the mounting screws.
  3. Connect the vacuum hoses in their original positions.
  4. Install the shield on the vacuum motor.
Temperature Blend Door Actuator To Remove:
  1. Remove the integrated control panel.
  2. Remove the right-side lower instrument panel insulator.
  3. Lower the glove compartment.
  4. If equipped with Electronic Automatic Temperature Control (EATC), remove the 2 remote climate control module screws and position the module aside.
  5. Remove the temperature blend door linkage shield.
  6. Disconnect the temperature blend door electrical connector.
  7. Remove the temperature blend door actuator mounting screws.
  8. Remove the temperature blend door actuator.
To Install:
  1. Position the temperature blend door actuator on the plenum.
  2. Install the temperature blend door actuator mounting screws.
  3. Connect the temperature blend door electrical connector.
  4. Install the temperature blend door linkage shield.
  5. If equipped with Electronic Automatic Temperature Control (EATC), reposition the remote climate control module and install the 2 mounting screws.
  6. Raise the glove compartment.
  7. Install the right-side lower instrument panel insulator.
  8. Install the integrated control panel.
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Nov 05, 2010 | 2000 Ford Taurus

2 Answers

When I turn the heat on the drivers side only kicks out cold air while the passenger side kicks out hot air...


The blend door is not working right or the in car air temperature sensor is faulty.
Removal & Installation Air Inlet Door Vacuum Motor To Remove:
  1. Remove the instrument panel.
  2. Remove the air inlet door motor mounting screws. CAUTION
    Do not attempt to bend any part of the air inlet duct door lever.
  3. Rotate and remove the air inlet door vacuum control motor.
To Install:
  1. Rotate and install the air inlet door vacuum control motor.
  2. Install and tighten the mounting screws.
  3. Install the instrument panel.
Defroster Door Vacuum Motor To Remove:
  1. Remove the passenger air bag module from the instrument panel.
  2. Disconnect the vacuum line and remove the mounting screws. CAUTION
    Do not attempt to bend any part of the defroster airflow mode door lever.
  3. Rotate and remove the vacuum control motor from the defrost door lever.
To Install:
  1. Rotate and install the vacuum control motor on the defrost door lever.
  2. Install and tighten the mounting screws.
  3. Connect the vacuum line to the vacuum control motor.
  4. Install the passenger's air bag module.
Floor Console Register Duct Vacuum Motor To Remove:
  1. Remove the floor console.
  2. Remove the right-side instrument panel insulator.
  3. Working from the passenger's footwell, disconnect the vacuum hose.
  4. Remove the screws and the floor console register duct vacuum control motor. CAUTION
    Do not attempt to bend any part of the floor console register duct door lever.
  5. Rotate and remove the vacuum control motor from the floor console register duct door.
To Install:
  1. Rotate and install the vacuum control motor on the floor console register duct door.
  2. Install and tighten the mounting screws.
  3. Connect the vacuum hose to the floor console register duct vacuum control motor.
  4. Install the insulator under the dash.
  5. Install the floor console.
Panel/Floor Door Vacuum Motor To Remove:
  1. Working through the driver footwell, remove the two screws and the shield. CAUTION
    Do not attempt to bend any part of the airflow mode door lever.
  2. Label and disconnect the two vacuum hoses.
  3. Remove the mounting screw.
  4. Lift, rotate and remove the panel/floor door vacuum control motor from the door lever.
To Install:
  1. Install the panel/floor door vacuum control motor on the door lever.
  2. Install and tighten the mounting screw.
  3. Connect the vacuum hoses in their original positions.
  4. Install the shield on the vacuum motor.
Auxiliary Air Distribution Blend Door Actuator To Remove:
  1. Remove the right rear quarter trim panel access panel. Auxiliary climate control housing removal and installation ford-10-00-4589.gif

  2. Remove the auxiliary air distribution blend door actuator screws.
  3. Disconnect the auxiliary air distribution blend door actuator connector.
To Install:
  1. Connect the auxiliary air distribution blend door actuator connector.
  2. Install the auxiliary air distribution blend door actuator screws.
  3. Install the right rear quarter trim panel access panel.
Auxiliary Temperature Blend Door Actuator To Remove:
  1. Remove the right rear quarter trim panel. Auxiliary climate control housing removal and installation ford-10-00-4589.gif

  2. Disconnect the temperature auxiliary temperature blend door actuator connector.
  3. Remove the temperature auxiliary temperature blend door actuator screws.
  4. Remove the temperature auxiliary temperature blend door actuator.
To Install:
  1. Install the temperature auxiliary temperature blend door actuator.
  2. Install the temperature auxiliary temperature blend door actuator screws.
  3. Connect the temperature auxiliary temperature blend door actuator connector.
  4. Install the right rear quarter trim panel.
--- In-Car Temperature Sensor Removal & Installation To Remove:
  1. Remove the instrument cluster finish panel.
  2. Disconnect the in-vehicle temperature sensor connector.
  3. Disconnect the in-vehicle temperature sensor aspirator tube.
  4. Remove the in-vehicle temperature sensor screws.
  5. Remove the in-vehicle temperature sensor.
To Install:
  1. Install the in-vehicle temperature sensor.
  2. Install the in-vehicle temperature sensor screws.
  3. Connect the in-vehicle temperature sensor aspirator tube.
  4. Connect the in-vehicle temperature sensor connector.
  5. Install the instrument cluster finish panel.
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Oct 07, 2010 | 2004 Ford Freestar

1 Answer

Location and removal of the air vent actuator. step by step on how to get to it and replace it. Air blows and I can control hot and cold but I cant change from floor to vent to dash. It just keeps blowing...


Removal & Installation
  1. Remove the floor air outlet duct extension from the floor duct.
  2. Remove the center console, if equipped.
  3. Remove the screws from the center console duct, if equipped.
  4. Remove the center console duct, if equipped.
  5. Disconnect the electrical connection at the mode actuator.
  6. Remove the mode actuator mounting screws from the HVAC module.
  7. Remove the mode actuator as an assembly with the actuator cam.

98d9332.gif
Mode actuator location

To install:
  1. Install the mode actuator as an assembly with the actuator cam.
  2. Line up the heater/defroster valve lever with the mode actuator cam slot.
  3. Line up the A/C valve lever with the mode actuator cam.
  4. Install the mode actuator mounting screw to the HVAC module and tighten to 14 inch lbs. (1.6 Nm).
  5. Connect the electrical connection at the mode actuator.
  6. Install the center console duct, if equipped.
  7. Install the screws to the center console duct, if equipped, and tighten to 14 inch lbs. (1.6 Nm).
  8. Install the center console, if equipped.
  9. Install the floor air outlet duct extension to the floor air duct.
  10. Calibrate the HVAC module actuators.

Apr 18, 2010 | 2004 Chevrolet Tahoe

1 Answer

REPLACING HEATER CORE


HEATER CORE REPLACEMENT REMOVAL PROCEDURE 1. Remove the fuel injector sight shield. 2. Drain the cooling system. Refer to Draining and Filling Cooling System in Cooling System. 3. Use J 38185 in order to position aside the heater hose inlet and outlet clamps at the heater core. 4. Disconnect the inlet and outlet heater hose from the heater core. 5. Remove the RH Instrument Panel Closeout/Insulator panel. 6. Remove the LH Instrument Panel Closeout/Insulator panel 7. Remove the floor carpet. 8. Remove the rear floor air outlet duct from the holes in the floor reinforcement. 9. Disconnect the rear floor air outlet duct from the heater air outlet cover. 10. Remove the rear floor air outlet duct. 11. Remove the heater air outlet cover screws . 12. Remove the heater air outlet cover heat stakes with a small chisel. 13. Remove the heater air outlet cover from the HVAC module assembly. 14. Remove the heater core cover screws . 15. Remove the heater core cover heat stakes with a small chisel. 16. Remove the heater core cover from the HVAC module assembly. 17. Remove the heater core from the HVAC module assembly. 18. Remove the heater core foam seal (1) from the HVAC module assembly.
INSTALLATION PROCEDURE 1. Install a new heater core foam seal to the HVAC module assembly. 2. Install the heater core to the HVAC module assembly. 3. From the inside of the heater core cover, drill the dimples adjacent to the heat stakes using a 5.5 mm (7/32 in) drill bit. 4. Install the heater core cover to the HVAC module assembly. NOTE: Refer to Fastener Notice in Service Precautions. 5. Install the heater core cover screws . Tighten Tighten all screws to 1.5 N.m (13 lb in) . 6. From the inside of the heater air outlet cover, drill the dimples adjacent to the heat stakes using a 5.5 mm (7/32 in) drill bit. 7. Install the heater air outlet cover. 8. Install the heater air outlet cover screws (2). Tighten Tighten the screws to 1.5 N.m (13 lb in) . 9. Connect the rear floor air outlet duct to the heater air outlet cover. 10. Install the rear floor air outlet duct to the holes in the floor reinforcement. 11. Install the floor carpet. 12. Install the RH Instrument Panel Closeout/Insulator panel. 13. Install the LH Instrument Panel Closeout/Insulator panel. 14. Connect the inlet and outlet heater hose to the heater core. 15. Use J 38185 in order to reposition the heater hose inlet and outlet clamps to the heater core. 16. Install the fuel injector sight shield. 17. Fill the cooling system.

Nov 13, 2009 | 2003 Chevrolet Monte Carlo

1 Answer

Replacing heater core on 2004 monte carlo


REMOVAL PROCEDURE 1. Remove the fuel injector sight shield. 2. Drain the cooling system. Refer to Draining and Filling Cooling System in Cooling System. 3. Use J 38185 in order to position aside the heater hose inlet and outlet clamps at the heater core. 4. Disconnect the inlet and outlet heater hose from the heater core. 5. Remove the RH Instrument Panel Closeout/Insulator panel. 6. Remove the LH Instrument Panel Closeout/Insulator panel 7. Remove the floor carpet. 8. Remove the rear floor air outlet duct from the holes in the floor reinforcement. 9. Disconnect the rear floor air outlet duct from the heater air outlet cover. 10. Remove the rear floor air outlet duct. 11. Remove the heater air outlet cover screws (2). 12. Remove the heater air outlet cover heat stakes (1) with a small chisel. 13. Remove the heater air outlet cover from the HVAC module assembly. 14. Remove the heater core cover screws (2). 15. Remove the heater core cover heat stakes (1) with a small chisel. 16. Remove the heater core cover from the HVAC module assembly. 17. Remove the heater core from the HVAC module assembly. 18. Remove the heater core foam seal (1) from the HVAC module assembly

Nov 08, 2009 | 2004 Chevrolet Monte Carlo

2 Answers

How to remove heater core from 2000 Pontiac Montana. Antifreeze leaking on floor.


Wow I hope youre mechanicly inclined, big job the entire dash & carrier have to come out 7-15 hr job if you know what you are doing to much to list hear I would check heater hoses at fire wall first make sure they arnt leaking. I wish you well

Aug 31, 2009 | Pontiac Montana Cars & Trucks

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