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Remove fuel tank on 95 Ford aerostar. It has a vapor leak we must repair a leak in vapor recovery system


Removal and Installation
  1. NOTE: Make sure fuel tank (9002) is properly supported during removal and installation procedures.
    Drain fuel from fuel tank .
  1. Loosen fuel tank filler pipe clamp.
  1. Remove fuel tank heat shield (9A032) from vehicle.
  1. Support fuel tank .
  1. Remove bolt from rear fuel tank support strap (9092) and remove rear fuel tank support strap .
  1. Remove bolt from front fuel tank support strap and remove front fuel tank support strap .
  1. Partially lower fuel tank to gain access and remove feed and return lines from sender ports. To disconnect push connect fittings, refer to Push Connect Fittings in this section.
  1. Remove electrical connector from sender unit.
  1. Remove fuel vapor hose from evaporative emission valve (9B593) .
  1. Lower fuel tank from vehicle.

Apr 04, 2017 | 1995 Ford Aerostar

2 Answers

How do I remove the gas tank out of a 2006 Ford 500 no one knows


SECTION 310-01: Fuel Tank and Lines 2006 Freestyle/Five Hundred/Montego Workshop Manual REMOVAL AND INSTALLATION

All vehicles
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Section 100-02 .
  1. Release the fuel system pressure. For additional information, refer to Section 310-00 .
  1. Drain the fuel tank. For additional information, refer to Section 310-00 .
All wheel drive vehicles
  1. Remove the rear driveshaft. For additional information, refer to Section 205-00 .
All vehicles
  1. Remove the muffler. For additional information, refer to Section 309-00 .
  1. Disconnect the fuel vapor control tube assembly valve-to-fuel vapor tube quick connect coupling. For additional information, refer to Section 310-00 .
  1. Disconnect the fuel supply tube-to-fuel filter quick connect coupling. For additional information, refer to Section 310-00 .
  1. Disconnect the fuel vapor tube-to-fuel vapor control tube assembly valve quick connect coupling. For additional information, refer to Section 310-00 .
  1. Disconnect the fuel tank wiring harness electrical connector at the rear of the fuel tank.
  1. Release the clamp and remove the fuel tank filler hose from the fuel tank.
  1. Place a suitable lifting device under the fuel tank.
  1. Remove the 2 front fuel tank strap bolts.
    • To install, tighten to 35 Nm (26 lb-ft).
  1. NOTE: Do not bend the fuel tank straps.
    Loosen the 2 rear fuel tank strap bolts and position the 2 fuel tank straps aside.
  1. Lower the fuel tank enough to move forward, clear of the fuel straps then complete the lowering procedure.
  1. To install, reverse the removal procedure.

Procedure revision date: 08/19/2009


May 03, 2016 | Ford Cars & Trucks

1 Answer

Where is the fuel pump of a ford explorer sport trac pick up located


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Fig. Fuel pump flange bolt torque sequence-2002 Explorer and Mountaineer and Sport-Trac Sport Built Before 03/2002

  1. Before servicing the vehicle, please familiarize yourself with safety procedures.
  2. Disconnect the battery ground cable.
  3. Relieve the fuel system pressure.
  4. Drain the fuel tank.
  5. 4WD vehicle
    1. Remove the fuel tank skid plate bolts.
    2. Remove the fuel tank skid plate rear left bolt.
    3. Remove the fuel tank skid plate rear right bolt and lower the fuel tank skid plate.
  6. All vehicles
    1. Use a suitable jack to support the fuel tank.
    2. Remove the vent hose.
    3. Remove the bolt and reposition the fuel tank support strap.
    4. Remove the support bolts and push the fuel tank back until the lip clears the support bracket.
    5. Lower the fuel tank just enough to expose the fuel lines and the fuel tank transducer connector.
    6. Disconnect the fuel line and the vapor line.
    7. Disconnect the fuel tank electrical supply connector near the frame rail. Lower the fuel tank.
  7. Clean the area around the fuel pump assembly mounting flange.
  8. Disconnect the electrical connector from the fuel pressure transducer.
    WARNING The fuel pump assembly must be handled carefully to avoid damage to the float arm and the filter.
  9. Remove the fuel pump mounting bolts and remove the fuel pump assembly.

Hope helps.

Sep 11, 2011 | Ford Explorer Sport Trac Cars & Trucks

1 Answer

What is the best way to change the fuel pump?


Hi, welcome to FixYa.com my name is Shawn and I will be answering your question.

  1. Relieve the fuel system pressure. Refer to the procedure in this section.
  1. Disconnect the battery ground cable (14301) .
  1. Drain the fuel from the fuel tank (9002) . Refer to the procedure in this section.

    Fuel Tank and Related Components
  1. Raise and support the vehicle.
  1. Remove the two pins from the fuel tank front protector.
  1. Remove the three fuel tank front protector bolts and remove the fuel tank front protector.
  1. Disconnect the evaporative emission hose (9E325) from the evaporative emission valve (9B593) .
  1. NOTE: Label the fuel return line and fuel supply line to ease installation.
    Loosen the fuel return hose clamp and slide it away from the fuel return hose connection.
  1. NOTE: Use a rag to prevent fuel from spilling while disconnecting the fuel lines.
    Disconnect the fuel return hose at the fuel tank .
  1. Loosen the fuel supply hose clamp and slide it away from the fuel supply hose connection.
  1. Disconnect the fuel supply hose at the fuel tank .
  1. Disconnect the fuel pump and bracket electrical connector.
  1. Loosen the hose clamp from the fuel tank to filler pipe hose (9047) and slide the hose clamp toward the fuel tank .
  1. Separate the fuel tank to filler pipe hose from the fuel tank filler pipe (9034) .
  1. Place a jack under the fuel tank to support it when the fuel tank support straps are removed.
  1. Remove the two fuel tank support strap bolts and allow the fuel tank support straps to hang down.
  1. Remove the spring clips from the fuel tank support strap hinges.
  1. Remove the fuel tank support strap hinges and remove the fuel tank support straps.
  1. NOTE: An assistant may be necessary to remove the fuel tank .
    Lower the fuel tank from the vehicle.


I hope my assistance helped you and resolved your concern, if you need further assistance please ask.

Aug 08, 2011 | 1995 Mercury Villager

2 Answers

Removal of gas tank


Fuel Tank Assembly Removal & Installation Single Tank To Remove:
  1. Before servicing the vehicle refer to the precautions at the beginning of this section
  2. Relieve fuel system pressure (See: Fuel System Relieving)
  3. Disconnect the negative battery cable
  4. Raise and support the vehicle
  5. Drain the fuel tank in an approved container
  6. Remove or disconnect the following:
    • evaporative emission (EVAP) canister Disconnect fuel lines for single tank gm_trk_sub15_fuel_line_rem_singl_tnk.gif

    • Chassis fuel lines (B) at the fuel tank (A)
      1. Cap the fuel and EVAP lines to prevent possible fuel system contamination
      Disconnect EVAP vent line gm_trk_sub15_evap_vent_line_rem.gif

    • EVAP vent line at the fuel tank clip (E) Disconnect vent hose and filler hose gm_trk_sub15_vent_filler_hoses.gif

    • Vent hose and filler hose clamp (D, B)
    • Vent hose and filler hose from the line
    Fuel tank removal gm_trk_sub15_fuel_tank_rem.gif

  7. With the aid of an assistant or a suitable jack support the fuel tank
  8. Remove or disconnect the following:
    • Fuel tank strap attaching bolts
    • Fuel tank straps
  9. Carefully lower the rear of the fuel tank slightly
  10. Remove or disconnect the following:
    • Fuel sender cover Fuel tank connections gm_trk_sub15_fuel_tank_conn.gif

    • Fuel sender and the fuel pressure sensor electrical connectors
    • Fuel tank
  11. Place the fuel tank in a suitable work area Fuel lines at the tank gm_trk_sub15_fuel_lines_at_tank.gif

  12. Remove or disconnect the following:
    • Fuel feed and return lines (C) from the fuel sender and the retaining clips
    • Fuel pump assembly from the fuel tank
    • EVAP line from the fuel tank roll over valves (B, D) and the retaining clips (A)
    • Fuel fill hose and the vent hose from the fuel tank
    • Fuel tank
To Install:
  1. Install or connect the following:
    • EVAP line to the fuel tank roll over valves and the retaining clips
    • Fuel pump assembly to the fuel tank
    • Fuel feed and return lines to the fuel sender and the retaining clips
    • Fuel fill hose and the vent hose to the fuel tank; torque hose clamps,
      1. Torque to: 22 lb-in. (2.5 Nm)
  2. With the aid of an assistant or a suitable jack support and partially raise the fuel tank front end first
  3. Install or connect the following:
    • Fuel sender and the fuel pressure sensor electrical connectors
    • Fuel sender cover
  4. Fully raise the fuel tank
  5. Install or connect the following:
    • Fuel tank straps
    • Install the fuel tank strap attaching bolts;
      1. Torque to 30 lb-ft. (40 Nm)
    • Fuel fill hose and the vent hose to the lines;
      1. Torque hose clamp to 22 lb-in. (2.5 Nm)
  6. Torque the vent hose clamp,
    • Torque to: 22 lb-in. (2.5 Nm)
  7. Connect the EVAP vent line to the fuel tank clip
  8. Remove the caps from the fuel and EVAP lines
  9. Install or connect the following:
    • chassis fuel lines at the fuel tank
    • EVAP canister
  10. Lower the vehicle to the ground
  11. Fill the fuel tank with clean fuel
  12. Install the fuel filler cap
  13. Connect the negative battery cable
  14. Use the following procedure to inspect for leaks:
    • Turn the ignition on for two seconds
    • Turn the ignition off for 10 seconds
    • Turn the ignition on
    • Inspect for fuel leaks
  15. Install the engine sight shield
  16. Road test the vehicle to check performance

Feb 12, 2011 | 2000 GMC Sierra

1 Answer

Where is the fuel pump on a 1997 Mercury Cougar XR7 and how di get to it?


It's inside the fuel tank. Access is on top. Remove tank. 2 straps hold it in place.

Removal
  1. Relieve fuel system pressure as described under Fuel System Pressure Relief.
  1. Drain fuel from the fuel tank as described.
  1. Raise vehicle on hoist.
  1. Remove the exhaust system as required. Refer to Section 09-00.
  1. NOTE: The connections for the rear fuel supply return and vapor tube (9S278) to the fuel pump module are on top of the fuel tank and are inaccessible. They must be disconnected with the fuel tank partially lowered from the vehicle.

    Disconnect fuel tank to filler pipe hose (9047) and vent hoses connecting the fuel tank filler pipe (9034) to fuel tank. Disconnect one end of the vapor crossover hose at the rear over the driveshaft (4602).
  1. Place a safety support under the fuel tank. Remove the bolts from the fuel tank support straps (9092). Take care not to deform the fuel tank or fuel tank support straps. Fuel tank capacity and/or fuel pick-up may be adversely affected.
  1. Partially remove the fuel tank and disconnect the rear fuel supply return and vapor tubes at push connect fittings using Fuel Line Disconnect Tool Set T90T-9550-S. Disconnect electrical connector from the fuel pump module.
  1. Remove fuel tank from the vehicle.

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Nov 12, 2010 | 1997 Mercury Cougar XR7

1 Answer

How to Change a Fuel Pump on an 2005 Envoy XLT? Must drop the tank? Does it have access under the rear seat?


Usually there is no access under the rear seat for safety reasons.prev.gif next.gif Fuel Tank Removal & Installation 2002-2004 To Remove:
  1. Relieve the pressure in the fuel system.
  2. Lift the vehicle.
  3. Remove the frame brace from the frame.
  4. Remove the fuel tank shield from the fuel tank.
  5. Drain the fuel from the tank into an approved container.
  6. Loosen the fuel hose clamp and disconnect the hose from the fuel tank.
  7. Disconnect the evaporative emission (EVAP) vent valve and fuel tank pressure sensor connectors. Evaporative emission cansister pipes removal and installation gm-05-00-1546.gif

  8. Disconnect the evaporative emission (EVAP) vapor and vent valve pipes from the evaporative emission (EVAP) canister.
  9. Disconnect the fuel return and feed pipes from the fuel tank.
  10. To avoid system contamination, cap the evaporative emission (EVAP) and fuel pipes.
  11. Use a jack to support the fuel tank. Fuel tank removal and installation gm-05-00-1547.gif

  12. Detach the fuel tank straps from the frame.
  13. Lower the fuel tank.
  14. Disconnect the fuel sender connector.
  15. Remove the fuel tank from the vehicle.
To Install:
  1. Place the fuel tank under the vehicle.
  2. Connect the fuel sender connector.
  3. Attach the fuel tank straps to the frame. Torque the bolts to 24 ft-lb (32 Nm).
  4. Remove the caps from the evaporative emission (EVAP) and fuel pipes.
  5. Connect the evaporative emission (EVAP) vapor and vent valve pipes to the evaporative emission (EVAP) canister.
  6. Connect the evaporative emission (EVAP) vent valve and fuel tank pressure sensor connectors.
  7. Connect the fuel hose to the fuel tank. Torque the clamp to 22 in-lb (2.5 Nm).
  8. Connect the fuel return and feed pipes to the fuel tank.
  9. Lower the vehicle.
  10. Refill the fuel tank.
  11. Turn on the ignition for 2 seconds, with the engine off, and then turn off the ignition. After 10 seconds, turn the ignition back on with the engine off.
  12. Lift the vehicle.
  13. Check for leaks in the fuel lines.
  14. Install the fuel tank shield onto the fuel tank.
  15. Install the frame brace onto the frame.
  16. Lower the vehicle.
2005-2007 To Remove:
  1. Relieve the pressure in the fuel system.
  2. Lift the vehicle.
  3. Remove the frame brace from the frame.
  4. Remove the fuel tank shield from the fuel tank.
  5. Drain the fuel from the tank into an approved container. Evaporative emission cansister pipes removal and installation gm-05-00-1544.gif

  6. Disconnect the evaporative emission (EVAP) canister fresh air, solenoid, and purge pipes from the evaporative emission (EVAP) canister.
  7. Disconnect the fuel filler pipe recirculation hose from the fuel tank.
  8. Loosen the fuel fill pipe clamp and disconnect the pipe from the fuel tank.
  9. Disconnect the fuel feed and evaporative emission (EVAP) pipes from the fuel tank.
  10. To avoid system contamination, cap the pipes.
  11. Use a jack to support the fuel tank. Fuel tank removal and installation gm-05-00-1545.gif

  12. Detach the fuel tank straps from the frame.
  13. Lower the fuel tank.
  14. Disconnect the evaporative emission (EVAP) vent valve, fuel tank pressure sensor, and fuel sender connectors.
  15. Remove the fuel tank from the vehicle.
To Install:
  1. Place the fuel tank under the vehicle.
  2. Connect the evaporative emission (EVAP) vent valve, fuel tank pressure sensor, and fuel sender connectors.
  3. Lift the fuel tank.
  4. Attach the fuel tank straps to the frame. Torque the screws to 24 ft-lb (32 Nm).
  5. Remove the caps from the pipes.
  6. Connect the fuel feed and evaporative emission (EVAP) pipes to the fuel tank.
  7. Connect the fuel fill pipe to the fuel tank. Torque the clamp to 22 in-lb (2.5 Nm).
  8. Connect the fuel filler pipe recirculation hose to the fuel tank.
  9. Connect the evaporative emission (EVAP) canister fresh air, solenoid, and purge pipes to the evaporative emission (EVAP) canister.
  10. Lower the vehicle.
  11. Refill the fuel tank.
  12. Turn on the ignition for 2 seconds, with the engine off, and then turn off the ignition. After 10 seconds, turn the ignition back on with the engine off.
  13. Lift the vehicle.
  14. Check for leaks in the fuel lines.
  15. Install the fuel tank shield onto the fuel tank.
  16. Install the frame brace onto the frame.
  17. Lower the vehicle.

Jul 11, 2010 | 2005 GMC Envoy Xl

1 Answer

Where is the fuel pump located and what does it look like (Mazda 94 Proceed)


I believe this is same truck as Ranger

Pump is in tank

Removal
NOTE: On some vehicles, fuel gauge sending unit is not available separately. On those vehicles, to replace sending unit, replace entire fuel pump .
  1. Remove fuel tank as described in this section.
Removal and Installation
NOTE: Make sure fuel tank is properly supported during removal and installation procedures.
  1. Drain fuel from fuel tank .
  1. Loosen fill pipe clamp.
  1. Remove bolts securing shield and bracket assembly to frame (5005) and remove assembly from vehicle.
  1. Remove fuel tank filler pipe from vehicle.
  1. Support fuel tank .
  1. Remove bolts and nuts from rear fuel tank support strap and remove rear fuel tank support strap .
  1. Remove bolt and nut from front fuel tank support strap and remove front fuel tank support strap .
  1. Lower fuel tank .
  1. Remove fuel feed hose at sender push connector.
  1. Remove fuel return hose at sender unit push connector.
  1. Disconnect sender and fuel pump electrical connector.
  1. Remove fuel vapor hose from fuel vapor valve .
  1. Lower fuel tank from vehicle
  1. Remove fuel tank to bench. Remove any dirt that has accumulated around the fuel pump attaching flange so that it will not enter the fuel tank during fuel pump removal.
  1. Turn the fuel tank sending unit locking retainer ring (9A307) counterclockwise with the Fuel Tank Lock Ring Wrench Tool T90T-9275-A or T86T-9275-A and remove fuel tank sending unit locking retainer ring .
  1. Remove the fuel pump and sender assembly.
  1. Remove fuel pump mounting gasket (9417) and discard.
  1. If necessary, disconnect spade connector and remove two screws and fuel gauge sending unit.

Jun 25, 2009 | 1994 Mazda 2WD B Series Pickup

1 Answer

Starving for gas


check fuel filter first. rate as fixed if this helps.

Steel Midship, Aerostar
Removal and Installation
  1. NOTE: Make sure fuel tank (9002) is properly supported during removal and installation procedures.
    Drain fuel from fuel tank .
  1. Loosen fuel tank filler pipe clamp.
  1. Remove fuel tank heat shield (9A032) from vehicle.
  1. Support fuel tank .
  1. Remove bolt from rear fuel tank support strap (9092) and remove rear fuel tank support strap .
  1. Remove bolt from front fuel tank support strap and remove front fuel tank support strap .
  1. Partially lower fuel tank to gain access and remove feed and return lines from sender ports. To disconnect push connect fittings, refer to Push Connect Fittings in this section.
  1. Remove electrical connector from sender unit.
  1. Remove fuel vapor hose from evaporative emission valve (9B593) .
  1. Lower fuel tank from vehicle.

Apr 28, 2009 | 1995 Ford Aerostar

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