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CLUTCH SLIP

WE REPLACE THE DUAL MASS FLYWHEEL TOGETHER WITH THE CLUTCH AND COVER I USED THE CAR FOR ABOUT 500KMS. AND STARTED TO SLIP AGAIN.. HOW CAN WE ADJUST THE CLUTCH?

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2 Answers

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  • 162 Answers

You cannot adjust it, if it's slipping while driving either there is oil on the clutch disc, the pressure plate isn't strong enough to overcome engine torque or something is incorrect in your clutch system

Posted on Oct 20, 2013

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  • Master
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I would look at the slave cylinder to see if it needs a new kit through it, {or replace, pretty cheap} If it has a cable then I would suspect the cable is stretched. Unlikely it would be a bent clutch lever but it does happen. Good luck.

Posted on Oct 20, 2013

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SOURCE: Audi a3 clutch problems

The problem is very unlikely to be your flywheel it sounds as if your clutch diaphragm spring is either cracked or distorted.Sorry but it sounds like a gear box /clutch job not to bad .The scheduled time is 2.6hrs hope this helps

Posted on May 14, 2008

co7196
  • 3433 Answers

SOURCE: how do you remove the flywheel when replacing the clutch

Take trans out, clutch out, and remove the flywheel bolts.

Posted on May 30, 2009

ghost4548
  • 776 Answers

SOURCE: 2003 Tiburon 6 spd clutch replacement now tranny won't respond

Possibility, you may have intalled the clutch disk backwards.... if so, the disk hub is torqued against the crankshaft hub preventing engagement of the clutch. 2003 TIBUORN DUAL MASS FLYWHEEL AND CLUTCH DISC ASSEMBLY INSTALLATION PROCEDURE DESCRIPTION: The 2003 MY 2.7L Tiburon vehicle equipped with the 6-speed manual transaxle employs a dual mass flywheel system. The 2003 Tiburon Shop Manual does not show the clutch disc assembly with the dual mass flywheel. This bulletin provides information about how to assemble these components. NOTE Although it is possible to assemble the clutch disc with either side facing the flywheel surface, only the assembly of these two parts shown in this bulletin is correct.
PARTS ASSEMBLY:

  1. Attach the dual mass flywheel to the engine crankshaft assembly.
  2. Identify the clutch disc flange side and the collar side as shown. 0240025a.gif
  3. Install the collar side of the clutch disc on the dual mass flywheel surface so that the flange side is facing the pressure plate side as shown. 0240025b.gif
  4. Attach the pressure plate to the dual mass flywheel and complete assembly of the remaining components per the Shop Manual procedures. 0240025c.gif

Posted on May 31, 2009

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SOURCE: 2002 dodge ram diesel, 6 speed manual transmission

no these are weighted to suit vehicle check out with agent or dealer before doing any thing hope this helps?

Posted on Aug 25, 2009

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SOURCE: replace clutch cable on 1986 volvo 240

than next would be to release the cable from the transmission lever usually a pin or screw or clip is all that hols them on than fallow the cable to the pedal inside and un clip it the hardest part would be the adjustment you just have to adjust till it feels fine and shift smooth than your done good luck

Posted on Sep 24, 2009

Testimonial: "Thank you. There was no info on how to pull out the old cable..does it just slip out if you pull on it, or is there a special way to approach it. CARL"

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2004 Hyundai Tiburon Clutch.


First you need to remove the Transaxle.

Manual Transaxle System REMOVAL

1. Remove the engine cover.
2. Remove the battery terminal.
3. Remove the air duct.
4. Remove the battery tray.
5. Remove the air cleaner.
(1) Upper
(2) Lower
6. Remove the back-up lamp switch.
7. After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors.
8. Remove the brake fluid leveling sensor connector.
9. Remove the speedometer driven gear connector.
10. Remove the clutch release cylinder mounting bolt.
11. Remove the cotter pin of the shift cable (transaxle side).
12. Remove the cotter pin of the select cable. (transaxle side)
13. Remove the clip of the shift cable (transaxle side).
14. Remove the clip of the select cable (transaxle side).
15. Separate the steering column shaft joint.
16. Separate the power steering oil pump hose.
Be careful not to leak after separating.
17. Separate the hose after removing the clip of the power steering return hose.
18. Remove the upper connecting transaxle bolt.
19. Separate the start motor.
20. Install the engine support fixture.
21. After removing the tire, remove the caliper.
22. Remove the transaxle side cover.
23. Remove the transaxle side under cover.
24. Separate the tie rod end.
25. Remove the wheel speed sensor and the knuckle mounting bolt.
26. Drain the oil.
27. Remove the transaxle mounting bracket.
(1) Insulator bolt
(2) Body side mounting bolt (Upper)
(3) Body side mounting bolt (Side)
(4) Transaxle side mounting bolt.
28. Remove the front roll stopper.
(1) Insulator bolt
(2) Stopper bolt (Upper)
(3) Stopper bolt (Lower)
29. Remove the rear roll stopper.
(1) Insulator bolt
(2) Stopper bolt
30. Remove the drive shaft.
31. Remove the front muffler.
32. Remove the sub frame mounting bolt.
33. Install the transaxle jack.
34. Remove the transaxle lower mounting bolt to the engine.
35. Remove the transaxle assembly.

INSTALLATION
Installation is the reverse of the removal.

Then inspect and replace the clutch place and pressure plate.

INSTALLATION
1. Apply multipurpose grease to the release bearing contact surfaces and the release cylinder contact surface of the clutch release fork assembly.
When installing the clutch, apply grease to each part, but be careful not to apply excessive grease. It can cause clutch slippage and judder.
2. Apply multipurpose grease into the groove of the release bearing.
3. Apply multipurpose grease to the clutch release lever fulcrum contact surface of the clutch release fork assembly.
4. Clean the surfaces of the flywheel and pressure plate thoroughly with fine sandpaper or crocus cloth, and make certain that all oil or grease has been removed.
5. Apply a small amount of multipurpose grease to the clutch disc splines and input shaft splines.
Do not apply more grease than necessary. Too much grease could cause clutch slip or judder.
6. Using the special tool, install the clutch disc to the flywheel. When installing the clutch disc, be sure that the surface having the manufactures stamp is towards the pressure plate side.
7. Install the the clutch cover assembly onto the flywheel and install the six (6) bolts through the clutch cover into the flywheel.
8. Tighten the bolts by one or two turns at a time, in succession, to avoid bending the cover flange.
If a special tool is not available, tighten the bolt temporarily and then torque to specification in diagonal torquing sequence indicated below.
TIGHTENING TORQUE
Single mass flywheel:
15~22 N·m (150~220 kg·cm, 11~16 lb·ft)
Dual mass flywheel:
20~27 N·m (200~270 kg·cm, 14~19 lb·ft)
9. Remove the special tool.
10. Install the transaxle. (Refer to GROUP - Manual Transaxle Assembly)
11. Adjust the clutch pedal free-play. (See CH-6)
INSPECTION
1. Check the diaphragm spring end for wear and uneven height.
Replace if wear is evident or height difference exceeds the limit.
2. Check the pressure plate surface for wear, cracks and color change.
3. Check the rivets for looseness and replace the clutch cover assembly if necessary.
CLUTCH DISC
1. Check the clutch facing for loose rivets, uneven contact, deterioration due to seizure, adhesion of oil, or grease, and replace the clutch disc if defective.
2. Measure the rivet sink and replace the clutch disc if it is out of specification
3. Check for torsion spring play and damage and if defective, replace the clutch disc.
4. Clean the splines on the input shaft and install the clutch disc.
If the disc does not slide smoothly or if play is excessive, replace the clutch disc and/or the input shaft.
CLUTCH RELEASE BEARING
The release bearing is packed with grease. Do not use cleaning solvent or oil.
1. Check the bearing for seizure, damage or abnormal noise. Also check the diaphragm spring contacting points for wear.
2. Replace the bearing if the release fork contacting points are worn abnormally.
INSTALLATION
Installation is the reverse of the removal.
Then remove pressure plate and Clutch plate.

1. Insert the special tool (that came with your clutch kit) in the clutch disc to prevent the disc from falling.
2. Loosen the bolts that attach the clutch cover to the flywheel in a star pattern.
3. Loosen the bolts in succession, one or two turns at a time, to avoid bending the cover flange.

on Jan 13, 2010 | Hyundai Tiburon Cars & Trucks

1 Answer

Ive got ford mondeo tdci 54 plate.. ive just had the dual mass flywheel replaced but now the clutch is playing up it goes stiff and wont go into gear, could this be it needs clutch fluid??


Angela, I'll be honest I'm confused. It shows "problem with Toytoa Celica" but you mention a Ford Mondeo in your post. Just to be sure we're talking about a Ford Mondeo that had the flywheel replaced, correct? Chances are if they replaced the flywheel you normally would always replace the clutch disk with it. If this is a hydraulic clutch system you don't typically have to open the hydraulic system to swap out the flywheel and clutch on a car. This would lead me to believe clutch fluid isn't your answer, but I would at least make sure you check it. If they DID have to open the system the clutch needs to have the air bled out of the hydraulic lines.

Nov 24, 2012 | 2002 Toyota Celica

1 Answer

WHERE IS THE GEARBOX THRUST BEARING ON A 2003 JETTA TDI SITUATED AND HOW DO YOU REPLACE IT. WHEN THE CAR IDLES THERE IS A SOUND COMING FROM THE GEARBOX AT THE PREASURE PLATE SIDE. WHEN CLUTCH IS ENGAGED...


This sounds more like a DMF problem (dual mass flywheel) If the car has more than 80K on it.. or the clutch was replaced but the flywheel was not.. you probably have one or more weakened springs in the DMF.

The throw out/thrust bearing is located between the pressure plate and and the transmission itself.

Best of luck

Apr 13, 2011 | 2003 Volkswagen Jetta TDI

1 Answer

Does a 2001 2.5 subaru outback have dual mass flywheel or solid flywheel??


honestly dont know offhand but what i do with some of these vehicles that do have one is when changing a clutch i weld the thing together so they dont give future problems

Sep 17, 2010 | 2001 Subaru Outback

1 Answer

Does not rev up when taking up a small incline,heavy noise coming from clutch. Have replaced cluth and pressure plate for the second time.The selection of gears are very hard , does not select well. Iwould...


There is a company in Northern Ireland called Exact Engineering that can convert your dual mass flywheel to single mass using a complex engineering process ending with a finely balanced guaranteed single mass product. They have a complete courir service.

You can see their website at www.exact-spec.com and contact them at info@exact-spec.com

May 03, 2009 | 2003 Jeep Liberty

2 Answers

96 FORD F-350 7.3 TURBO DIESEL 5 SPEED


no, it shouldnt have any looseness to it and dual mass flywheels are VERY expensive to replace, BUT yes it can be converted to a solid flywheel, check out autozone.com part number MU1989 or advanceautoparts.com part number 798, that should get you on the right path to curing your problems, i welded the two independantly turning discs of my dual mass flywheel together but i wouldnt recommend anyone doing that without the proper equipment to do so (i.e. precision lathes, cast iron welding rods, etc)

Mar 29, 2009 | 1996 Ford F350 Crew Cab

1 Answer

2003 Tiburon 6 spd clutch replacement now tranny won't respond


Possibility, you may have intalled the clutch disk backwards.... if so, the disk hub is torqued against the crankshaft hub preventing engagement of the clutch. 2003 TIBUORN DUAL MASS FLYWHEEL AND CLUTCH DISC ASSEMBLY INSTALLATION PROCEDURE DESCRIPTION: The 2003 MY 2.7L Tiburon vehicle equipped with the 6-speed manual transaxle employs a dual mass flywheel system. The 2003 Tiburon Shop Manual does not show the clutch disc assembly with the dual mass flywheel. This bulletin provides information about how to assemble these components. NOTE Although it is possible to assemble the clutch disc with either side facing the flywheel surface, only the assembly of these two parts shown in this bulletin is correct.
PARTS ASSEMBLY:
  1. Attach the dual mass flywheel to the engine crankshaft assembly.
  2. Identify the clutch disc flange side and the collar side as shown. 0240025a.gif
  3. Install the collar side of the clutch disc on the dual mass flywheel surface so that the flange side is facing the pressure plate side as shown. 0240025b.gif
  4. Attach the pressure plate to the dual mass flywheel and complete assembly of the remaining components per the Shop Manual procedures. 0240025c.gif

Dec 14, 2008 | 2004 Hyundai Tiburon

1 Answer

Audi a3 clutch problems


The problem is very unlikely to be your flywheel it sounds as if your clutch diaphragm spring is either cracked or distorted.Sorry but it sounds like a gear box /clutch job not to bad .The scheduled time is 2.6hrs hope this helps

May 14, 2008 | 2005 Audi A3

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