Question about 2002 Ford F250 Super Duty SuperCab
Posted by Anonymous on
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
Posted on Jan 02, 2017
If it is a 2 wheel drive, it is probably your wheel bearings. If it a four wheel drive, it could be the front differential, the joints on the axle shafts, the locking hubs, or the wheel bearings. On the four wheel drive, crawl under the vehicle and grab the axle shafts and see where the excess movement is. Also try grabbing the tires and see if there is any movement. There shouldn't be any movement while the wheels are on the ground.
Posted on Mar 20, 2009
check the high pressure return line behind the fuel filter the clamp securing it will vibrate and rub a hole in the line. i was quoted a couple of hundred to replace the line, i put a small piece of fuel line over the hole and secured it with a worm gear clamp. no leaks in over 2 years
Posted on May 05, 2009
First, keep everything as clean as possible. Contamination below 30 microns, which cannot be seen by humans, can destory a diesel fuel injection system. Clean everything off anything having to do with connections on the fuel system and cover any connections left open.
Begin by removing the intake manifold. This will remove the clips holding the injection lines passing underneath and around the intake runners. After removing the manifold, cover the openings in the cylinder head (I use wadded-up paper towels).
Next, remove the clips at the brackets on the injection lines closer to the injectors.
Loosen all of the injection connections at the injectors. Do not remove the lines.
You can remove the water crossover tube if it is in your way, but drain about a 1/2 gallon of coolant before your remove the crossover.
Remove the oil fill tube from the timing cover. Turn the engine clockwise, using a 15/16" socket and ratchet (or breaker bar) on the center bolt of the crankshaft. As you turn the engine over, a bolt will show up at the opening where the oil fill tube was removed. Remover the bolt and keep turning the engine over until you have removed all three bolts. Do NOT use the starter to turn the engine over and, after removing the third bolt, do NOT turn the crankshaft any more.
On top of the timing cover, behind the rounded top, is the place where the injection pump is bolted to the cover from the back side. Clean the top of the timing cover where it meets the injection pump and look for a thin line scribed into the cover and one on the injection pump. Note the position of the two lines (they are usually aligned) for reassembly.
Remove the throttle cable assembly from the injection pump. Remove all the wires from the pump and note which connection the big pink wire goes to. The other wires will be green. Remove the return hose at the top of the injection pump.
There are three nuts holding the injection pump to the timing cover and you will need a 15mm socket and/or wrench to remove them. When you do, the injection pump and injection lines can be removed as a unit. Note the position of the driveshaft of the injection pump to set the new one the same way. If you are not going to put things back together right away, cut up a plastic garbage bag and make covers for the injectors. Secure the covers with rubber bands or nylon cable ties to keep dirt out of the injectors.
Carefully transfer the injection lines to the new pump. It is possible to cross them up so pay close attention while moving the lines. Transfer the fuel inlet pipe to the new pump and whatever device is mounted on the passenger side of the old injection pump to the new pump.
Get a new injection pump to timing cover gasket and install it over the timing cover studs. Install the new injection pump after setting the driveshaft to match the holes in the gear inside the timing cover. The pump can only be installed one way since it is indexed to the gear. Reinstall the nuts on the studs and set the timing marks to the same position they were when you removed the old injection pump (the lines on top of the timing cover and the flange of the injection pump). Tighten the mounting nuts. Make sure that all the injection lines line up at their injectors, but do not tighten the connections at the injectors yet.
Put the first bolt back into the gear through the oil fill tube hole. Hand tighten it and then turn the crankshaft clockwise as before to install the remaining two bolts. Then, tighten all the bolts securely and resinstall the oil fill tube. Reinstall the throttle connections on the injection pump.
Install a new piece of 1/4" fuel line from the fuel filter to the injection pump (the old one is usuall brittle since it never gets changed). Remove the covers over the opening in the cylinders heads and reinstall the intake manifold using new gaskets.
Reinstall all the injection line clips that were removed and the coolant crossover tube (if you removed it and don't forget to add coolant to the radiator). Reconnect all the wiring on the injection pump, except for the big pink wire. Install a piece of clear tubing on the top of the injection pump and connect it to the return tee in front of it (where you removed the rubber hose from the old injection pump).
Now comes the fun part: Disconnect the glow plug relay connector (two small wires in a connector) from the middle of the relay. The relay is usually on the driver's fender and close to the battery.
Crank the engine, in short bursts, until you see fuel in the clear tubing on top of the injection pump. When you do, reconnect the big pink wire on the injection pump. Continue to crank the engine in short bursts (allowing the starter to rest between cranking cycles) until you see fuel dripping out of the injection lines at the injectors. When you do, tighten the connections where fuel is dripping. When all lines have been tightened, reconnect the glow plug relay connector. Remove the clear tubing on top of the injection pump and reinstall the fuel line that was removed from that location.
Then, try starting the engine normally. If it will not start, try some WD-40 down the intake. You can use ether, but you MUST disable the glow plugs be removing the connector at the relay.
The engine may run rough or stall at first but it should smooth out after all the remaining air comes out of the system.
Torque values are as follows:
Intake manifold: 25-37 ft-lbs
Gear bolts: 13-20 ft-lbs
Injection pump mounting nuts: 25-37 ft-lbs
Injection lines: 15-24 ft-lbs ("wrench tight" is fine)
Injection pump fuel inlet fitting: 15-20 ft-lbs
Posted on Feb 17, 2010
THIS IS FREE INFORMATION...FROM WF
Brake and clutch assemblies should be cleaned using a vacuum cleaner recommended for use with asbestos fibers such as brake/clutch/service vacuum. The bag must be labeled per osha instructions, sealed, and the trash hauler notified as to the bag's contents.
If a vacuum suitable for asbestos is not available, cleaning should be done wet. If dust generation is still possible, technicians should wear government-approved toxic dust purifying respirators.
2.Remove the wheel and tire assembly.
3.Remove the W-spring.
4.Remove the M-spring.
5.Remove the disc brake caliper locating pins (2B296). 6.Remove the front disc brake pads and shims from the disc brake caliper (2B120).
7.Compress the caliper piston completely into its BORE NOTE: Apply a thin layer of Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A Motorcraft WA-10 or equivalent meeting Ford specification ESE-M1C171-A to both sides of the perforated shim only.
Posted on Mar 26, 2010
Tips for a great answer:
Mar 02, 2011 | 2001 Ford F250 Super Duty Super Cab
Sep 23, 2010 | 2003 Toyota 4Runner
Sep 09, 2010 | 2007 Ford Expedition EL XLT
Aug 07, 2010 | 2000 Ford F250 Super Duty Crew Cabs
Jan 04, 2010 | 2000 Ford F350 Super Duty Super Cab
Sep 25, 2009 | 1999 Ford F250 Regular Cab
Jul 06, 2009 | 2002 Ford F250 Super Duty SuperCab
May 04, 2009 | 2002 Ford F250 Super Duty SuperCab
Mar 14, 2009 | 2002 Ford F250 Super Duty SuperCab
Oct 04, 2014 | 2002 Ford F250 Super Duty SuperCab
74 people viewed this question
Usually answered in minutes!
Step 2: Please assign your manual to a product: