Question about 1999 Mercury Mystique

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Timing marks I recently had to replace one of the pulleys in the timing belt assembly, but the pulley's arm way bent when the car stopped working. I need to know what the arm should be positioned at, and what the timing mark is at.

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Posted on Jan 02, 2017

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  • 8 Answers

SOURCE: need to replace belt tensioner pulley

no remove the belt remembering the belt on how it went on remove belt then remove the tensioner usually one bolt and replace tensioner then replace belt the same way it came off

Posted on Mar 27, 2009

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motor1258
  • 6674 Answers

SOURCE: Belt Routing on 1992 Grand Marquis

Try this diagram.9e7be42.jpg

Posted on Jun 15, 2009

  • 23 Answers

SOURCE: how do you align the camshaft & crankshaft timing marks 1.9

This is the same as a Ford Escort 1.9, the #1 cylinder should be all the way up. To confirm- the crak shift mark should be on zero which is Crank Shift Center- THe camshift sproket should align with the headmark. Make sure both marks don't move. Align the belt- not too tight , not to loose

Posted on Jul 12, 2009

ZJLimited
  • 17970 Answers

SOURCE: what are the timing marks for a 1998 mercury

1998 Mercury Mystique 2.0L MFI DOHC 4cyl

e842492.jpg

align the camshafts and the...

20f3fce.gif

Fig. 5: Alignment marks for timing chain installation-left hand side

3da874c.gif

Fig. 6: Alignment marks for timing chain installation-right hand side

Hope thats help.

Posted on Feb 02, 2010

agent91
  • 2100 Answers

SOURCE: putting on timing belt .

The crank has got to be at TDC, with the marks lined up, the cams have to be lined up to their marks, then the belt will line up, If it doesn't line up, You will be walking home. If you have the old belt handy and the marks are still visible, compare them to the new belt, make sure they are the same. Pull the pin on the belt tensioner and you should be all set. Hope this helps.

Posted on Apr 01, 2010

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1 Answer

How to set valve timing on the 1990 3.0 cressida


0900c15280081549-j1axptdruxmkgupulmd503d3-4-0.gif

To install:
  1. Install the oil pump drive gear and tighten the 16 ft. lbs. (22 Nm).
  2. Using a suitable seal installer, install a new crankshaft timing gear seal. Install the gear.
  3. Temporarily install the idler pulley and tension spring.
  4. If using the old belt, check the rotation direction chalk mark placed on the timing belt during disassembly.
  5. Install the timing belt on the crankshaft pulley.
  6. Install the lower timing belt cover, air conditioning idler pulley bracket, compressor bracket and the lower timing belt cover retaining bolts and nuts. Install the pollution system air pipe assembly.
  7. Install the crankshaft pulley and pulley retaining bolt and torque to specification.
  8. Turn the crankshaft pulley and align its groove with the 0 mark on the lower timing belt cover.
  9. Install the camshaft timing pulleys and timing belt as follows:
    1. Turn the crankshaft pulley and align its groove with the 0 mark on the No. 1 timing belt cover. If the engine has not been disturbed, the engine should still be in this position.
    2. Align the alignment marks on the camshaft timing pulleys and the No. 2 timing belt cover. Install the timing pulley.
    3. Install the straight pin into the hole.
    4. When replacing the camshaft or the camshaft timing pulley. Always align the center holes of the camshaft and timing pulleys and insert the straight pin. When reusing the camshaft or camshaft timing pulleys, check that the straight pin hole position is in the same position it was at disassembly, insert the straight pin. Install the plate washer and pulley bolt.
    5. Using a suitable camshaft pulley holding tool, hold the pulley and tighten the pulley bolts to 36 ft. lbs. (49 Nm).
    6. Check that the matchmarks on the camshaft timing pulley are aligned with those on the No. 2 timing belt cover.
    7. Install the timing belt to the intake camshaft timing pulley, the exhaust camshaft timing pulley and the idler pulley.
    8. Loosen the idler pulley mount bolt until the pulley is moved slightly by the spring tension. Tighten the idler pulley mount bolt to 36 ft. lbs. (49 Nm).
    9. Check that the timing belt tension is equal all the way through. Turn the crankshaft pulley 2 revolutions clockwise from TDC to TDC.
    10. Check that the alignment marks on the camshaft timing pulleys are aligned with those on the No. 2 timing belt cover.
    11. If the marks do not align, remove the belt and install it again.
    12. Install the No. 3 timing cover gasket, cover and retaining bolts.
    13. Install the power steering pump belt.
    14. Install the four bolts, fan clutch, water pump pulley and fan shroud.
    15. Install the fan shroud mounting nuts.
    16. Tighten the fan belt adjusting bolt and nut of the power steering pump.
    17. Install the 4 bolts to the fluid coupling (fan clutch) flange.
  10. Install the air conditioning drive belt.
  11. Install the thermostat and water outlet along with it retaining bolts.
  12. Install the spark plugs and spark plug wires.
  13. Install the radiator assembly along with the radiator hoses.
  14. Install the drive belts and adjust as necessary.
  15. Install the air cleaner case assembly with the air intake connector.
  16. Refill the coolant system.
  17. Reconnect the negative battery cable. Connect a timing light and tachometer.
  18. Start the engine and set the ignition timing. Recheck the idle speed adjustment. Check for leaks and add coolant as necessary.

Aug 20, 2017 | Cars & Trucks

1 Answer

Timing belt tension pulley broke cannot get retimed need timing marks


the crank has a mark at 12 o clock, each cam has a mark at 12 o clock. line them all up and put the belt on. be sure to properly tension the belt. be sure to replace the idler pulley, and the water pump. hope there are no bent valves.

Dec 17, 2010 | 2001 Kia Sportage

1 Answer

4cyl 2000 honda accord engine stalls while idling, recently died and will only start for short periods... possible problems/solutions?


check for spark and fuel after it dies.

If there is spark but no fuel, then the fuel pump may be bad or a clogged fuel filter.

If there is fuel but not spark, then the ignition control module or the ignition coil could be bad.

Also, check that the timing belt is timing the engine correctly.
Timing Belt & Balancer Belt

Removal & Installation

2.3L Engine

To Remove:



  1. Record anti-theft code for radio.
  2. Disconnect battery negative cable then positive cable.






    honda-03-23-3542.gif



  3. Turn crankshaft pulley until TDC is achieved.
  4. Raise and safely support vehicle.
  5. Remove front tire assembly.
  6. Remove splash shield.
  7. Remove power steering belt.
  8. Remove alternator and alternator bracket.
  9. Safely support engine under oil pan.





    Upper bracket removal
    honda-03-23-3420.gif



  10. Remove stop, detach ground cable and remove upper bracket.
  11. Remove cylinder head cover.
  12. Remove upper cover.
  13. Remove dipstick and tube assembly.
  14. Remove crankshaft pulley.
  15. Remove adjusting nut rubber seal and remove lower cover.





    Timing belt/balancer belt removal
    honda-03-23-3544.gif



  16. Loosen adjusting nut 1 turn.
  17. Push up on balancer belt tensioner to relieve belt tension.
  18. Push down on timing belt tensioner to relieve belt tension.
  19. Tighten adjusting nut 1 turn.
  20. Remove balancer belt and timing belt.


To Install:


NOTE: Clean balancer belt drive pulley, timing belt pulleys and
upper/lower timing cover prior to belt installation.








honda-03-23-3425.gif






  1. Set timing belt drive pulley to TDC by aligning dimple on pulley with dimple
    on oil pump.






    honda-03-23-3426.gif



  2. Set camshaft pulley to TDC so that "UP" mark is at top and grooves align
    with top of cylinder head.





    Timing belt installation
    honda-03-23-3549.gif



  3. Starting with driver pulley, install timing belt in a counterclockwise
    sequence.
  4. Loosen and ten retighten adjusting nut.
  5. Install balancer belt drive pulley.
    NOTE: Inspect rubber seal on lower cover and replace as necessary.

  6. Install lower cover.
  7. Install crankshaft pulley and bolt.
  8. Rotate crankshaft pulley counterclockwise several times to seat belt.
  9. Loosen adjusting nut 1 turn.
  10. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley.
  11. Tighten adjusting nut to 33 ft lb (44 Nm).






    honda-03-23-3542.gif



  12. Turn crankshaft pulley until TDC is achieved.






    honda-03-23-3426.gif



  13. Ensure that camshaft pulley "UP" mark is at top and grooves align with top
    of cylinder head.
  14. Remove crankshaft pulley and lower cover.
  15. Rotate crankshaft to TDC again and lock timing belt adjuster arm with a 6 mm
    timing cover bolt.
  16. Loosen adjuster nut 1 turn and ensure that belt tensioner freely moves.
  17. Push tensioner up and tighten adjusting nut.





    Balancer shaft alignment
    honda-03-23-3556.gif



  18. Remove bolt and washer from maintenance hole.
  19. Using a 6 X 100 mm bolt, scribe a mark 2.9 in (74 mm) from end.
  20. Insert bolt into maintenance hole and hole in balancer shaft.
  21. Install bolt up to scribed line.





    Balancer shaft alignment
    honda-03-23-3557.gif



  22. Align groove on balancer shaft with pointer on oil pump housing.
  23. Install balancer belt and loosen adjusting nut 1 turn to tension.
  24. Retighten bolt.





    Balancer shaft alignment
    honda-03-23-3556.gif



  25. Remove bolt from maintenance hole and install bolt and washer. Tighten to
    22 ft lb (29 Nm).
  26. Reinstall crankshaft pulley.
  27. Loosen adjusting nut 1 turn.
  28. Rotate crankshaft pulley counterclockwise 1 turn and tighten adjusting nut.
  29. Remove bolt from timing belt adjuster arm.
    NOTE: Inspect rubber seal on lower cover and replace as necessary.

  30. Remove crankshaft pulley.
  31. Install lower cover.
  32. Install seal at adjusting nut.
    NOTE: Crankshaft pulley, bolt and washer must be cleaned prior to
    installation.

  33. Lubricate crankshaft pulley bolt between head and washer and bolt threads
    with clean engine oil.






    honda-03-23-3537.gif



    CAUTION
    Do not use impact wrench to perform
    following step.

  34. Install crankshaft pulley and tighten bolt using special tools to 181 ft
    lb (245 Nm)
    .
  35. Install dipstick/tube assembly.
  36. Install upper cover. Tighten bolts to 9 ft lb (12 Nm).
  37. Install cylinder head cover.
  38. Install alternator bracket and alternator.
  39. Install power steering pump belt and alternator belt.





    Upper bracket installation
    honda-03-23-3420.gif



  40. Install upper bracket and tighten fasteners in proper numbered sequence.
  41. Install stop.
  42. Install battery and enter radio anti-theft code.


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Oct 29, 2010 | 2000 Honda Accord

4 Answers

2001 Chevy venture belt keeps coming off tensioner pulley. Why is this happening?


you most likely have to change the tensioner assembly some people just change the pulley itself but the arm that the pulley bolts to wears out allowing the arm to shift a little bit forcing the belt to walk off the pulley thats why when it comes to changing a noisey pulley its best to change the whole tensioner

Sep 18, 2010 | 2001 Chevrolet Venture

1 Answer

How to replace timing belt on a 1992 pontiac sunbird


1989–92 VEHICLES
  1. Disconnect the negative battery cable.
  2. Remove the serpentine belt and timing belt cover.
  3. Loosen the water pump bolts and release tension with tool J–33039 or equivalent.
  4. Raise and support the vehicle safely.
  5. Remove the crankshaft pulley.
  6. Carefully lower the vehicle, then remove the timing belt. Fig. 11: Exploded view of the timing belt assembly — 1989–92 OHC engines 87953118.gif
    To install:
  7. Turn the crankshaft and the camshaft gears clockwise to align the timing marks on the gears with the timing marks on the rear cover.
  8. Install the timing belt, making sure the portion between the camshaft gear and crankcase gear is in tension.
  9. Using tool J–33039 or equivalent, turn the water pump eccentric clockwise until the tensioner contacts the high torque stop. Tighten the water pump screws slightly.
  10. Turn the engine by the crankshaft gear bolt 720°to fully seat the belt into the gear teeth.
  11. Turn the water pump eccentric counterclockwise until the hole in the tensioner arm is aligned with the hole in the base.
  12. Tighten the water pump screws to 18 ft. lbs. (24 Nm), while checking that the tensioner holes remain as adjusted in the prior step.
  13. Install the crankshaft pulley, timing belt cover and the serpentine drive belt.
1993–94 VEHICLES
  1. Disconnect the negative battery cable, then partially drain and recover the cooling system.
  2. Remove the coolant recovery reservoir.
  3. If equipped, remove the A/C belt.
  4. Remove the serpentine belt.
  5. Disconnect the evaporative emission pipe assembly.
  6. Remove the crankshaft pulley assembly.
  7. As outlined earlier, remove the timing belt front cover.
  8. Align the marks on the crankshaft sprocket with the marks on the rear timing belt cover by rotating the crankshaft.
  9. Loosen the water pump retaining bolts, and release the tension with tool J 33039-A or equivalent.
  10. Carefully lower the vehicle, then remove the timing belt. Fig. 12: Timing belt installation and tightening specifications — 1993–94 2.0L OHC engines 87953119.gif
    To install:
  11. Turn the crankshaft and camshaft gears clockwise to align the timing marks on the gears with the timing marks on the rear cover.
  12. Install the timing belt, making sure that the portion between the camshaft gear and crankshaft gear is in tension.
  13. Using tool J 33039-A, or equivalent adjustment tool, turn the coolant pump eccentric clockwise until the tensioner arm contacts the high torque stop. Tighten the water pump screws slightly.
  14. Turn the engine by the crankshaft gear bolt 720°clockwise to fully seat the belt into the gear teeth.
  15. Turn the coolant pump eccentric counter clockwise until the hole in the tensioner arm is aligned with the hole in the base. This must be done with the engine at room temperature, approximately 68°F (20°C).
  16. Tighten the water pump screws while checking that the tensioner holes remain as adjusted as in step 15.
  17. As outlined earlier, install the timing belt cover.
  18. Install the crankshaft pulley.
  19. Connect the evaporative emission pipe assembly.
  20. Install the serpentine drive belt and the A/C belt (if equipped).
  21. Install the coolant recovery reservoir.
  22. Properly fill the cooling system, then connect the negative battery cable.
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Aug 11, 2010 | 1992 Pontiac Sunbird

2 Answers

Need diagram to put timingbelt on 2001 kia sportage


prev.gif next.gif Timing Belt Removal & Installation SOHC To Remove:
  1. Disconnect battery negative cable.
  2. Remove fresh air duct.
  3. Drain engine coolant into an appropriate container and retighten radiator drain plug.
  4. Remove upper radiator hose.
  5. Remove fan clutch assembly bolts.
  6. Remove 5 cooling fan shroud bolts.
  7. Remove fan shroud and fan as an assembly.
  8. Loosen alternator mounting bolts and remove drive belt from pulley.
  9. Remove fan pulley.
  10. Remove 4 cooling fan assembly bolts.
  11. Remove cooling fan assembly.
  12. Remove 4 bolts and upper timing belt cover.
  13. Remove 2 lower bolts and lower timing belt cover.
  14. Loosen adjusting bolt and remove A/C belt.
  15. Remove alternator belt.
  16. Loosen power steering pump lock bolt and mounting bolt.
  17. Remove drive belt from crankshaft damper. Camshaft timing marks kia-03-20-7032.gif

  18. Turn crankshaft until timing mark on front housing and the arrow "2" on the camshaft pulley align.
  19. Remove 5 bolts and remove damper.
  20. Remove timing belt guide from timing belt pulley.
  21. Loosen tensioner lock bolt.
  22. Pry tensioner away from timing belt and tighten lock bolt to relieve tension on the timing belt. NOTE: Mark the direction of timing belt rotation on the belt if it is being reused.
  23. Remove timing belt.
To Install:
Timing belt pulley timing marks kia-03-20-7035.gif

NOTE: Timing belt pulley timing mark and timing mark must be aligned.
Camshaft timing marks kia-03-20-7032.gif

NOTE: The arrow at "2" on camshaft pulley must be aligned with timing mark on front housing.
Timing belt installation kia-03-20-7036.gif

  1. Install timing belt with minimal slack from timing belt pulley to water pump and from water pump to camshaft pulley.
  2. Loosen tensioner lock bolt until tension is applied to timing belt. CAUTION
    Do not turn crankshaft counterclockwise.
  3. Turn crankshaft pulley 2 full turns clockwise and ensure timing marks are properly aligned.
  4. Tighten tensioner lock bolt to 33 ft lb (45 Nm).
  5. Apply a force of 21 lb to timing belt midway between idler pulley and camshaft pulley.
    • Deflection should measure 0.43-0.51 inch (11-13 mm)
    NOTE: if timing belt deflection is incorrect remove timing belt and install NEW tensioner spring.
  6. Install timing belt guide.
  7. Install crankshaft damper pulley.
  8. Install 5 crankshaft damper pulley bolts. Tighten bolts to 132 in lb (15 Nm).
  9. Install power steering pump drive belt.
  10. Adjust power steering pump drive belt tension and tighten lock bolt and mounting bolt.
  11. Install alternator drive belt.
  12. Install A/C drive belt.
  13. Install lower timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
  14. Install upper timing belt cover and bolts. Tighten bolts to 84 in lb (10 Nm).
  15. Install cooling fan assembly and 4 bolts. Tighten bolts to 27 ft lb (37 Nm).
  16. Install fan pulley.
  17. Install fan clutch and shroud as an assembly. Tighten bolts to 74 in lb (8 Nm).
  18. Tighten 4 cooling fan nuts to 16 ft lb (22 Nm).
  19. Adjust alternator belt tension and tighten alternator mounting bolts.
  20. Install upper radiator hose.
  21. Install fresh air duct.
  22. Connect battery negative cable.
  23. Refill/bleed cooling system.
DOHC To Remove:
  1. Disconnect battery negative cable.
  2. Remove fresh air duct.
  3. Remove 5 cooling fan shroud bolts and 4 thermo-modulated fan nuts.
  4. Remove 4 thermo-modulated fan shroud fasteners.
  5. Remove generator drive belt.
  6. Remove fan pulley (located above crankshaft pulley).
  7. Remove 4 bolts and splash shield (located under front of vehicle).
  8. Remove A/C drive belt and power steering drive belt. Timing Belt Removal kia-03-20-7097.gif

  9. Remove 5 bolts and upper timing belt cover.
  10. Remove 2 bolts and lower timing belt cover.
  11. Loosen tensioner lock bolt and pivot tensioner pulley outboard.
  12. Retighten tensioner lock bolt. NOTE: Mark timing belt for rotation if it is being reused.
  13. Remove timing belt.
To Install:
Crankshaft match marks 79245g25.gif

  1. Align marks on timing belt pulley and pump body. Camshaft pulley alignment marks 79245g28.gif

  2. Align marks on camshaft pulleys with alignment marks on seal plate.
  3. Install timing belt. NOTE: No looseness should exist on the tension side and at the camshaft pulleys.
  4. Loosen tensioner lock bolt.
  5. Turn crankshaft 2 revolutions in direction of rotation and check that timing marks are still in alignment.
  6. Tighten timing belt tension lock bolt to 27-38 ft lb (32-52 Nm).
  7. Apply a force of 22 lbs to timing belt between camshaft sprockets.
    • Belt deflection should measure 0.30-0.33 in (7.5-8.5 mm)
    NOTE: Replace tensioner spring if timing belt deflection is excessive.
    Timing Belt Installation kia-03-20-7097.gif

  8. Install lower timing belt cover.
  9. Install upper timing belt cover.
  10. Install power steering drive belt and adjust belt tension.
  11. Install fan pulley.
  12. Install generator drive belt and adjust belt tension.
  13. Install A/C drive belt and adjust belt tension.
  14. Install splash guard.
  15. Install fan and fan shroud.
  16. Install 4 fan bolts. Tighten to 24 ft lb (33 Nm).
  17. Install fan shroud mounting bolts.
  18. Install fresh air duct.
  19. Connect hose to resonance chamber.
  20. Connect battery negative cable.

Aug 02, 2010 | 2001 Kia Sportage

1 Answer

Hiwich timing mark I used to time the balancer shaft on a 99 honda accord with a 2.3L


To Install:
NOTE: Clean balancer belt drive pulley, timing belt pulleys and upper/lower timing cover prior to belt installation.
honda-03-23-3425.gif

  1. Set timing belt drive pulley to TDC by aligning dimple on pulley with dimple on oil pump. honda-03-23-3426.gif

  2. Set camshaft pulley to TDC so that "UP" mark is at top and grooves align with top of cylinder head. Timing belt installation honda-03-23-3549.gif

  3. Starting with driver pulley, install timing belt in a counterclockwise sequence.
  4. Loosen and ten retighten adjusting nut.
  5. Install balancer belt drive pulley. NOTE: Inspect rubber seal on lower cover and replace as necessary.
  6. Install lower cover.
  7. Install crankshaft pulley and bolt.
  8. Rotate crankshaft pulley counterclockwise several times to seat belt.
  9. Loosen adjusting nut 1 turn.
  10. Rotate crankshaft counterclockwise 3 teeth on camshaft pulley.
  11. Tighten adjusting nut to 33 ft lb (44 Nm). honda-03-23-3542.gif

  12. Turn crankshaft pulley until TDC is achieved. honda-03-23-3426.gif

  13. Ensure that camshaft pulley "UP" mark is at top and grooves align with top of cylinder head.
  14. Remove crankshaft pulley and lower cover.
  15. Rotate crankshaft to TDC again and lock timing belt adjuster arm with a 6 mm timing cover bolt.
  16. Loosen adjuster nut 1 turn and ensure that belt tensioner freely moves.
  17. Push tensioner up and tighten adjusting nut. Balancer shaft alignment honda-03-23-3556.gif

  18. Remove bolt and washer from maintenance hole.
  19. Using a 6 X 100 mm bolt, scribe a mark 2.9 in (74 mm) from end.
  20. Insert bolt into maintenance hole and hole in balancer shaft.
  21. Install bolt up to scribed line. Balancer shaft alignment honda-03-23-3557.gif

  22. Align groove on balancer shaft with pointer on oil pump housing.
  23. Install balancer belt and loosen adjusting nut 1 turn to tension.
  24. Retighten bolt. Balancer shaft alignment honda-03-23-3556.gif

  25. Remove bolt from maintenance hole and install bolt and washer. Tighten to 22 ft lb (29 Nm).
  26. Reinstall crankshaft pulley.
  27. Loosen adjusting nut 1 turn.
  28. Rotate crankshaft pulley counterclockwise 1 turn and tighten adjusting nut.
  29. Remove bolt from timing belt adjuster arm. NOTE: Inspect rubber seal on lower cover and replace as necessary.
  30. Remove crankshaft pulley.
  31. Install lower cover.
  32. Install seal at adjusting nut. NOTE: Crankshaft pulley, bolt and washer must be cleaned prior to installation.
  33. Lubricate crankshaft pulley bolt between head and washer and bolt threads with clean engine oil. honda-03-23-3537.gif

    CAUTION
    Do not use impact wrench to perform following step.
  34. Install crankshaft pulley and tighten bolt using special tools to 181 ft lb (245 Nm).
  35. Install dipstick/tube assembly.
  36. Install upper cover. Tighten bolts to 9 ft lb (12 Nm).
  37. Install cylinder head cover.
  38. Install alternator bracket and alternator.
  39. Install power steering pump belt and alternator belt. Upper bracket installation honda-03-23-3420.gif

  40. Install upper bracket and tighten fasteners in proper numbered sequence.
  41. Install stop.
  42. Install battery and enter radio anti-theft code.
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Jul 03, 2010 | Cars & Trucks

2 Answers

Can i change a timing belt by myself or that its very complicated i consider my self as an handy man


Im assuming you have the 3.6L if you have a timing belt. Below is the process for replacing the belt. You can decide if you want to tackle the repair your self or have it done professionally.
Good luck, let me know.
Regards.


0900c15280067cd1.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Fig. 3: Timing belt removal-3.4L engines



0900c15280067cd2.jpg enlarge_tooltip.gif Fig. Fig. 4: Timing belt tensioner actuator and plate removal and installation

  1. Disconnect the negative battery cable.

Siphon the power steering fluid from the reservoir before disconnecting the lines to avoid spilling fluid on the timing belt cover. Use shop rags when disconnecting the lines to insure any remaining fluid does NOT contact the timing belt cover. Power steering fluid can damage the timing belt.
  1. Remove secondary timing belt actuator/tensioner, as follows:
    1. Remove the power steering pump, as outlined in .
    2. Remove the camshaft timing belt covers, as outlined earlier in this information.
    3. Rotate the engine clockwise to align the timing marks on the camshaft sprockets and crankshaft balancer to the front cover, if the marks are visible. If no timing marks are present, rotate the crankshaft to align the crankshaft balancer mark to the cast front cover timing arrow. Mark the camshaft sprocket teeth facing each other with a permanent marker, for installation reference.
    4. Loosely clamp the two camshaft sprockets on each side of the engine together using clamping pliers or equivalent. No deflection of the cam sprockets should be noted, if deflection is noted, loosen the clamping device.
    5. Remove the bolts and side plate from the tensioner.
    6. Rotate the tensioner assembly from the tensioner pulley socket and out of the mounting base. Removal of the tensioner from the tensioner pulley allows it to extend to its maximum travel.


Do not install a rod tip or tensioner boot in the jaws of a vise or damage to the assembly may occur.
  1. If the belt is to be reused, mark direction of rotation for installation purposes.
  2. Remove tensioner and pulley arm assembly by removing the tensioner pulley bolt and remove the arm. The pivot bushing can fall out. Hold in the pulley with a flat magnet, tape or cup plug.
  3. Remove timing belt by sliding OFF of pulleys. Do not bend, twist, or kink belt or damage to the belt may occur.

To install:
  1. Install new belt or old belt taking note of direction of rotation.
  2. Install the tensioner pulley to the mounting base. Tighten the bolt to 37 ft. lbs. (50 Nm).
  3. Rotate the tensioner pulley counterclockwise into the belt using the cast square lug on body and engage ball end of the actuator into socket on pulley arm.
  4. Remove the tensioner lockpin, allowing tensioner shaft to extend and the pulley to move into the belt.
  5. Rotate the tensioner pully counterclockwise applying 12-15 ft. lbs. (16-20 Nm) of torque.
  6. Rotate the engine clockwise 3 times to seat belt. Align the crankshaft reference marks during final rotation to TDC. Do NOT allow crankshaft to spring back or reverse direction of rotation.
  7. Seat the lockring on the right exhaust and right intake camshaft into the bore by threading in the attaching bolts.
  8. Hold the sprocket from turning, using tool J38614 or equivalent. Tighten the attaching bolt to 81 ft. lbs. (110 Nm), taking note of running torque; torque required to turn bolt before seating. Running torque of bolt should be 44-66 ft. lbs. (60-89 Nm). If less torque is required, replace the shim and lockrings and inspect the nose of the camshaft for brinelling. If more torque is required than replace the shim and lockrings and check the attaching bolt threads for burrs or foreign material.
  9. Rotate engine clockwise 1 revolution and realign the balancer marks at TDC. Make sure timing mark on damper lines up with front cover timing mark.
  10. Repeat steps, starting with left intake then left exhaust camshaft.
  11. Install secondary timing belt covers and retaining bolts.
  12. Connect negative battery cable.

Oct 28, 2009 | 1993 Chevrolet Lumina

1 Answer

Timing for tropper 6cly and 4 camshafts and 24 valves model 2000


Timing Belt
Removal
1. Disconnect battery ground cable.
2. Remove air cleaner assembly.
3. Remove radiator upper fan shroud from radiator.
4. Move drive belt tensioner to loose side using wrench
then remove drive belt.
850RW001
Legend
(1) Crankshaft Pulley
(2) Cooling Fan Pulley
(3) Tensioner
(4) Generator
(5) Air Conditioner Compressor
(6) Power Steering Oil Pump
(7) Drive Belt
5. Remove cooling fan assembly four nuts, then the
cooling fan assembly.
6. Remove cooling fan drive pulley assembly.
7. Remove idle pulley assembly.
8. Remove serpentine belt tensioner assembly.
9. Remove power steering pump assembly.
10.Remove crankshaft pulley assembly using
5–8840–0133–0 crankshaft holder, hold crankshaft
pulley remove center bolt, then the pulley.
11. Remove right side timing belt cover then left side
timing belt cover.
12. Remove lower timing belt cover
13. Remove pusher.
CAUTION: The pusher prevents air from entering
the oil chamber. Its rod must always be facing
upward.
014RW011
Legend
(1) Up Side
(2) Down Side
(3) Direction For Installation
(4) Locking Pin
14. Remove timing belt.
CAUTION:
1. Do not bend or twist the belt, otherwise its core
could be damaged. The belt should not be bent at
a radius less than 30 mm.
2. Do not allow oil or other chemical substances to
come in contact with the belt. They will shorten
the life.
3. Do not attempt to pry or stretch the belt with a
screw driver or any other tool during installation.
4. Store timing belt in a cool and dark place. Never
expose the belt direct sunlight or heat.
6A–30 ENGINE MECHANICAL
Installation
NOTE: For correct belt installation, the letter on the belt
must be able to be read as viewed from the front of the
vehicle.
014RY00042
Legend
(1) Crankshaft Timing Pulley
(2) RH Bank Camshaft Drive Gear Pulley
(3) Water Pump Pulley
(4) Idle Pulley
(5) LH Bank Camshaft Drive Gear Pulley
(6) Tension Pulley
014RY00043
Legend
(7) Alignment Mark on Oil Pump.
(8) Alignment Mark on Timing Belt
(9) Alignment Mark (notch) on Crankshaft Timing
Pulley.
(10) Alignment Mark (groove) on Crankshaft Timing
Pulley.
014RW006
Legend
(1) Timing Belt
(2) Engine Rotation Direction
(3) Cylinder Head Side
1. Install timing belt.
1. Align the mark (notch) of crankshaft timing pulley
(2) with mark on oil pump (1).
Align the mark (groove) on the crankshaft timing
pulley (3) with alignment mark (white dots line) on
the timing belt (4).
NOTE: When timing marks are aligned, No.2 piston will
be on Top Dead Center.
014RW003
Legend
(1) Alignment Mark on Oil Pump
(2) Groove on Crankshaft Timing Pulley
(3) Alignment Mark on Crankshaft Timing Pulley
(4) Alignment Mark on Timing Belt
ENGINE MECHANICAL 6A–31
2. Align the alignment mark on the RH bank
camshaft drive gear pulley (2) to the alignment
mark of the cylinder head cover RH (3).
3. Align the alignment mark (white line) on the timing
belt (1) with alignment mark on the RH bank
camshaft drive gear pulley (2) (on the left side as
viewed from the front of the vehicle) and put the
timing belt on the camshaft drive gear pulley.
Secure the belt with a double clip or equivalent
clip.
014RW00004
Legend
(1) Alignment Mark on Timing Belt (White line).
(2) Alignment Mark on Camshaft Drive Gear
Pulley.
(3) Alignemnt Mark on Cylinder Head Cover RH.
4. Align the alignment mark on the LH bank
camshaft drive gear pulley (2) to the alignment
mark of the cylinder head cover LH (3).
5. Align the alignment mark (white line) on the timing
belt (1) with the alignment mark on the LH bank
camshaft drive gear pulley (2).
When aligning the timing marks, use a wrench to
turn the camshaft drive gear pulley, then set the
timing mark between timing belt and camshaft
drive gear pulley and put the timing belt on the
camshaft drive gear pulley.
Secure the belt with a double clip or equivalent
clip.
NOTE: It is recommended for easy installation that the
belt be secured with a double clip or equivalent clip after
it is installed the timing belt to each pulley.
014RW00005
Legend
(1) Alignment Mark on Timing Belt (White line).
(2) Alignment Mark on Camshaft Drive Gear
Pulley.
(3) Alignemnt Mark on Cylinder Head Cover LH.
6. Install crankshaft pulley temporarily and tighten
center bolt by hand (do not use a wrench).
Turn the crankshaft pulley clockwise to give some
belt slack between the crankshaft timing pulley
and the RH bank camshaft drive gear pulley.
2. Install pusher and tighten bolt to the specified torque.
Torque : 25 N·m (2.5 Kg·m/18 lb ft)
1. Install the pusher while pushing the tension pulley
to the belt.
2. Pull out pin from the pusher.
NOTE: When reusing the pusher, press the pusher with
approximately 100Kg to retract the rod, and insert a pin
(1.4 mm piano wire).
014RW011

Mar 18, 2009 | 2000 Isuzu Trooper

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