Question about 1997 Dodge Intrepid

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Replacing tube heater return need help

How do you get the tube hose return out from behind the engine to replace it anyone got instructions. we have it all disconnected but cannot figure how to get it out to put the new one on.

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  • 323 Answers

You'll have more room to work behind the engine if you take out the wiper module assembly. Remove the wiper arms and the cowl. On the drivers side remove the bolts to the wiper module assembly, not the wiper motor, remove the whole box as one piece. This will give you plenty of extra room to work. I hope this helps.

Posted on Apr 23, 2009

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Posted on Jan 02, 2017

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1 Answer

Where are heater core hoses in 2003 dodge grand caravan?


You will find them under the hood.
Do you know what the heater core is? About the size of a hard-back book, it is a small radiator with engine coolant passing through it. It is located inside the heater case under the dash.
There are two hoses, an inlet line and a return line. Both same size, about 1 inch in diameter. Both hoses come from the engine and go up to the firewall behind the engine. Both hoses connect to the heater core right at the firewall, so there are hose clamps on the end of the hoses.
You can remove and replace the heater hoses right there under the hood, pretty easy too. But if you need to replace the heater core, that comes out from under the dash. Often there is a lot of work to get to the core, as there is a loot in the way.

Mar 14, 2017 | Dodge Cars & Trucks

1 Answer

Can someone help me? am traying to change tha wather pump but want some instructions like what to do first,where the pump is located, and so... thanks!!


5.2L and 5.9L Engines
See Figure 6
  1. Disconnect the negative battery cable.
  2. Open the radiator valve and drain the cooling system.
  3. Remove the cooling fan and shroud as an assembly.
  4. Remove the accessory drive belt.
  5. Remove the water pump pulley from the hub.
  6. Disconnect the hoses from the water pump.
  7. Loosen the heater hose coolant return tube mounting bolt and nut and remove the tube. Discard the O-ring.

3833dec.jpg

Fig. Fig. 6: Water pump mounting bolt locations
  1. Remove the water pump mounting bolts.
  2. Loosen the clamp at the water pump end of the bypass hose. Slip the bypass hose from the water pump while removing the pump from the engine. Discard the gasket.

To install:
  1. Clean all gasket mating surfaces.
  2. Guide the water pump and new gasket into position while connecting the bypass hose to the pump. Tighten the water pump bolts to 30 ft. lbs. (40 Nm).
  3. Install the bypass hose clamp.
  4. Spin the water pump to ensure the pump impeller does not rub against the timing chain cover.
  5. Coat a new O-ring with coolant and install it to the heater hose coolant return tube.
  6. Install the coolant return tube to the engine. Ensure the slot in the tube bracket is bottomed to the mounting bolt. This will properly position the return tube.
  7. Connect the radiator hose to the water pump.
  8. Connect the heater hose and clamp to the return tube.
  9. Install the water pump pulley and tighten the bolts to 20 ft. lbs. (27 Nm).
  10. Install the accessory drive belt.
  11. Install the cooling fan and shroud.
  12. Fill the cooling system.
  13. Connect the negative battery cable.
  14. Start the engine and check for leaks.


Hope helps.

Aug 19, 2010 | 1994 Jeep Grand Cherokee

1 Answer

How to replace a fuel pump on a 1994 jeep grand cherokee?


I'm assuming that your Jeep have a 5.2L V8 engine (as mine), then check this procedure...

Grand Cherokee 5.2L Engines
(see Figure 6)
  1. Disconnect the negative battery cable.
  2. Open the radiator valve and drain the cooling system.
  3. Remove the cooling fan and shroud as an assembly.
  4. Remove the accessory drive belt.
  5. Remove the water pump pulley from the hub.
  6. Disconnect the hoses from the water pump.
  7. Loosen the heater hose coolant return tube mounting bolt and nut and remove the tube. Discard the O-ring.
25b04d0.jpg

Fig. 6: Water pump mounting bolt locations
  1. Remove the water pump mounting bolts.
  2. Loosen the clamp at the water pump end of the bypass hose. Slip the bypass hose from the water pump while removing the pump from the engine. Discard the gasket.
To install:
  1. Clean all gasket mating surfaces.
  2. Guide the water pump and new gasket into position while connecting the bypass hose to the pump. Tighten the water pump bolts to 30 ft. lbs. (40 Nm).
  3. Install the bypass hose clamp.
  4. Spin the water pump to ensure the pump impeller does not rub against the timing chain cover.
  5. Coat a new O-ring with coolant and install it to the heater hose coolant return tube.
  6. Install the coolant return tube to the engine. Ensure the slot in the tube bracket is bottomed to the mounting bolt. This will properly position the return tube.
  7. Connect the radiator hose to the water pump.
  8. Connect the heater hose and clamp to the return tube.
  9. Install the water pump pulley and tighten the bolts to 20 ft. lbs. (27 Nm).
  10. Install the accessory drive belt.
  11. Install the cooling fan and shroud.
  12. Fill the cooling system.
  13. Connect the negative battery cable.
  14. Start the engine and check for leaks.

Other details can find in your repair manual ZJ-Secc-7-Cooling-System

Hope thats help.

May 04, 2010 | 1994 Jeep Grand Cherokee

2 Answers

I have a 1999 Ford SHO that needs a new waterpump. I need to know how to replace it and where I can get a schematic of it. Do I need a special tool kit to do it? I'd also like to know where I can get the...


www.autozone.com

They can get all the parts. They also provide haynes repair manuals, any special tools (probably not required for this vehicle) and any special disassembly instructions.

I hope this helps.

Mar 11, 2010 | 2001 Ford Taurus

1 Answer

2006 dodge dakota water pump replacement instructions 3.7L


The water pump can be removed and installed without discharging the air conditioning system (if equipped).

  1. Disconnect battery negative cable.
  2. Drain cooling system. Refer to Draining and Filling found under Cooling System, Service and Repair.
  3. Do not waste reusable coolant. If solution is clean, drain coolant into a clean container for reuse. WARNING: CONSTANT TENSION HOSE CLAMPS ARE USED ON MOST COOLING SYSTEM HOSES. WHEN REMOVING OR INSTALLING, USE ONLY TOOLS DESIGNED FOR SERVICING THIS TYPE OF CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER 6094). SNAP-ON CLAMP TOOL (NUMBER HPC-20) MAY BE USED FOR LARGER CLAMPS. ALWAYS WEAR SAFETY GLASSES WHEN SERVICING CONSTANT TENSION CLAMPS. CAUTION: A number or letter is stamped into the tongue of constant tension clamps. If replacement is necessary, use only an original equipment clamp with matching number or letter.
  4. Remove upper radiator hose clamp and hose at radiator.
  5. The thermal viscous fan drive is attached (threaded) to the water pump hub shaft. Remove fan/viscous fan drive assembly from water pump by turning mounting nut counterclockwise as viewed from front. Threads on viscous fan drive are RIGHT HAND. A Snap-On 36 MM Fan Wrench (number SP346 from Snap-On Cummins Diesel Tool Set number 2017DSP) can be used. Place a bar or screwdriver between water pump pulley bolts to prevent pulley from rotating. Do not attempt to remove fan/viscous fan drive assembly from vehicle at this time.
  6. 6. If water pump is being replaced, do not unbolt fan blade assembly from thermal viscous fan drive.
  7. Remove fan shroud attaching hardware (two bolts at bottom-two clips at top).
  8. Remove fan shroud and fan blade/viscous fan drive assembly from vehicle as a complete unit.
  9. After removing fan blade/viscous fan drive assembly, do not place thermal viscous fan drive in horizontal position. If stored horizontally, silicone fluid in viscous fan drive could drain into its bearing assembly and contaminate lubricant.
  10. Do not remove water pump pulley bolts at this time.
  11. Remove accessory drive belt as follows: The drive belt is equipped with a spring loaded automatic tensioner. Relax tension from belt by rotating tensioner clockwise (as viewed from front). When all belt tension has been relaxed, remove accessory drive belt.
  12. 12. Remove four water pump pulley-to-water pump hub bolts and remove pulley from vehicle.
  13. Remove lower radiator hose clamp and remove lower hose at water pump.
  14. Remove heater hose clamp and heater hose from heater hose coolant return tube.
  15. Loosen heater hose coolant return tube mounting bolt and remove tube from water pump. Discard the old tube O-ring.
  16. Remove seven water pump mounting bolts.
  17. Loosen clamp at water pump end of bypass hose. Slip bypass hose from water pump while removing pump from vehicle. Discard old gasket. CAUTION: Do not pry water pump at timing chain case/cover. The machined surfaces may be damaged resulting in leaks.

INSTALLATION

  1. Clean gasket mating surfaces.
  2. Using a new gasket, install water pump to engine as follows: Guide water pump nipple into bypass hose as pump is being installed. Install water pump bolts. Tighten water pump mounting bolts to 40 Nm (30 ft. lbs.) torque.
  3. Position bypass hose clamp to bypass hose.
  4. Spin water pump to be sure that pump impeller does not rub against timing chain case/cover.
  5. Install a new O-ring to the heater hose coolant return tube. Coat the new O-ring with antifreeze before installation.
  6. Install coolant return tube and its mounting bolt to engine. Be sure the slot in tube bracket is bottomed to mounting bolt. This will properly position return tube.
  7. Connect radiator lower hose to water pump.
  8. Connect heater hose and hose clamp to coolant return tube.
  9. Install water pump pulley. Tighten bolts to 27 Nm (20 ft. lbs.) torque. Place a bar or screwdriver between water pump pulley bolts to prevent pulley from rotating.
  10. Relax tension from belt tensioner. Install accessory drive belt.
  11. CAUTION: When installing the serpentine accessory drive belt, the belt must be routed correctly. If not, engine may overheat due to water pump rotating in wrong direction. Refer to Illustration above for correct belt routing. The correct belt with correct length must be used.
  12. Position fan shroud and fan blade/viscous fan drive assembly to vehicle as a complete unit.
  13. Install fan shroud.
  14. Install fan blade/viscous fan drive assembly to water pump shaft.
  15. Fill cooling system.
  16. Connect battery negative cable.
  17. Start and warm the engine. Check for leaks.

Feb 28, 2010 | 2006 Dodge Dakota

1 Answer

How to replace thermostat


300M, Concorde, Intrepid, LHS, 1998-2004 - Thermostat Removal & Installation 2.7L Engine
  1. Disconnect negative cable.
    CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
  2. Drain cooling system.
  3. Remove radiator lower hose from thermostat housing.
  4. Remove nuts from heater tube flange studs.
  5. Loosen starter bolt at heater tube bracket.
  6. Pull heater tube out of thermostat housing and position out of the way.
  7. Remove bolt and two studs.
  8. Remove thermostat housing, O-ring and thermostat.
  9. Remove thermostat housing bolts.
To install:
  1. Clean gasket sealing surfaces.
    NOTE Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
  2. Install thermostat and seal into thermostat housing .
  3. If removed, install two studs.
  4. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
  5. Lubricate new heater return tube O-ring with coolant.
  6. Position heater return tube flange over two studs. Install nuts.
  7. Tighten retaining nuts to 53 inch lbs.(6 Nm).
  8. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
  9. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
  10. Refill cooling system.
  11. Inspect for leaks.
  12. Connect negative cable.
3.2L & 3.5L Engines
  1. Disconnect negative cable.
    CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.

  2. Drain cooling system.
  3. Raise vehicle on hoist.
  4. Disconnect electrical connectors from engine oil and power steering pressure switches.
  5. Disconnect radiator and heater hoses from thermostat housing.
  6. Remove thermostat housing bolts.
  7. Remove housing, thermostat, and gasket.
    NOTE The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing using a suitable hand held grinder. It is not necessary to restake the replacement thermostat into the thermostat housing.
To install:
  1. Position gasket on thermostat and housing.
  2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
  3. Install radiator hose.
  4. Install bypass hose.
  5. Connect electrical connectors from engine oil and power steering pressure switches.
  6. Connect negative cable.
  7. Fill cooling system.
  8. Inspect for leaks.
  9. Lower vehicle on hoist.

Hope helps with this (remember rated this) Good luck.

Feb 02, 2010 | 2001 Chrysler 300M

1 Answer

Replace heater hose


you have to remove the intake manifold the tube runs under it to the back of the engine

May 27, 2009 | 1995 Lincoln Town Car

1 Answer

I need to know where the location of the thermostat is on a 1999 chrysler 300m so i can replace


The 2.7L engine lower radiator hose, connects to the thermostat housing.

To Remove:
1.Disconnect the Negative battery cable.
(Engine COLD!)
  1. Drain cooling system.
  2. Remove radiator lower hose from thermostat housing.
  3. Remove nuts from heater tube flange studs.
  4. Loosen starter bolt at heater tube bracket.
  5. Pull heater tube out of thermostat housing and position out of the way.
  6. Remove bolt and two studs.
  7. Remove thermostat housing, O-ring and thermostat.
  8. Remove thermostat housing bolts.
To install:
A.Clean gasket sealing surfaces.
B.Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
  1. Install thermostat and seal into thermostat housing .
  2. If removed, install two studs.
  3. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
  4. Lubricate new heater return tube O-ring with coolant.
  5. Position heater return tube flange over two studs. Install nuts.
  6. Tighten retaining nuts to 53 inch lbs.(6 Nm).
  7. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
  8. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
  9. Refill cooling system.
  10. Inspect for leaks.
  11. Connect negative cable.
3.2 and 3.5L engines:
Disconnect the battery cable. (Again engine COLD)
  1. Drain cooling system.
  2. Raise vehicle on hoist.
  3. Disconnect electrical connectors from engine oil and power steering pressure switches.
  4. Disconnect radiator and heater hoses from thermostat housing.
  5. Remove thermostat housing bolts.
  6. Remove housing, thermostat, and gasket.
The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing, using a suitable hand held grinder. It is not necessary to restake the replacement thermostat, into the thermostat housing.

To Install:
  1. Position gasket on thermostat and housing.
  2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
  3. Install radiator hose.
  4. Install bypass hose.
  5. Connect electrical connectors from engine oil and power steering pressure switches.
  6. Connect negative cable.
  7. Fill cooling system.
  8. Inspect for leaks.
  9. Lower vehicle on hoist.
From AutoZone Repair Guides

I feel this way, I can give you an accurate description, and have taken into account your safety.

May 12, 2009 | 1999 Chrysler 300M

2 Answers

Kia Sportage heater core removal and replacement


Hi there,

Here are the steps to remove heater core

1. Chock wheels. 2. Drain the engine coolant. Refer to Engine Cooling System. 3. Discharge and recover the refrigerant from the A/C system. Refer to Recovery/Evacuating/Charging in this section. 4. Remove the dash panel. Refer to Body. 5. Remove the Blower/Evaporator unit. Refer to Blower/Evaporator Unit in this section. 6. Disconnect the low pressure line from the evaporator outlet on the bulkhead. 7. Disconnect the high pressure line from the evaporator inlet on the bulkhead. 8. Disconnect the heater return hose from the heater core outlet tube connection. 9. Disconnect the heater inlet hose from the heater core inlet tube connection. 10. Disconnect the fresh air/recirculation control cable from the blower housing unit inlet duct. 11. Disconnect five connectors at the bottom of the blower housing unit. 12. Pull carpeting away from bulkhead to gain access to the hole cover plate. 13. Remove the four nuts retaining the hole cover plate. 14. Remove the hole cover plate. 15. Remove two mounting bolts at the top of the blower housing unit. d40e96a.jpg 16. Remove two nuts attaching the bottom of the blower housing unit to the bulkhead mounting studs. 17. Remove the blower unit from the vehicle. 18. Remove the temperature control cable from the heater unit servo. 19. Remove the two nuts from the mounting studs at the bottom of the heater unit. 20. Remove the top nut holding the heater unit to the bulkhead to the bulkhead mounting stud. 21. Remove the heater unit. Regards, Jeep Brainy

Apr 15, 2009 | 1997 Kia Sportage

1 Answer

How to install a water pump on 99 durango


  1. Clean gasket mating surfaces.
  2. Using a new gasket, install water pump to engine as follows: Guide water pump nipple into bypass hose as pump is being installed. Install water pump bolts Tighten water pump mounting bolts to 40 N·m (30 ft. lbs.) torque.
  3. Position bypass hose clamp to bypass hose.
  4. Spin water pump to be sure that pump impeller does not rub against timing chain case/cover.
  5. Install a new O-ring to the heater hose coolant return tube Coat the new O-ring with antifreeze before installation.
  6. Install coolant return tube and its mounting bolt to engine Be sure the slot in tube bracket is bottomed to mounting bolt. This will properly position return tube.
  7. Connect radiator lower hose to water pump.
  8. Connect heater hose and hose clamp to coolant return tube.

Jan 11, 2009 | Dodge Durango Cars & Trucks

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